JS Automation AIO6328 User manual

AIO6328/AIO6328A
PCI-104
Analog I/O and digital I/O Card
User’s Manual (V1.1)
健昇科技股份有限公司
JS AUTOMATION CORP.
新北市汐止區中興路 100 號6樓
6F., No.100, Zhongxing Rd.,
Xizhi Dist., New Taipei City, Taiwan
TEL：[phone]
FAX：[phone]
http://www.automation.com.tw
http://www.automation-js.com/
E-mail：[e-mail]

1
Correction record
Version
Record
1.0
firmware version 1.0 up
1.1
1.
Modify Notes on hardware installation
2.
Add Warranty
3.
Change orientation of JM1 connector (chapt 5.1)
4.
Add specifications to each input and output (chapt. 6)
5.
Add chapt. 7 External wiring diagram

2
Contents
1. Forward..............................................................................................................................................5
2. Features..............................................................................................................................................6
2.1 Main card................................................................................................................................6
3. Specifications.....................................................................................................................................7
3.1 AIO6328 Main card................................................................................................................7
3.2 Din rail mounted wiring board................................................................................................9
4. Layout and dimensions....................................................................................................................10
4.1 AIO6328 Main card..............................................................................................................10
4.2 ADP9201DIN Din rail mounted wiring board .....................................................................10
4.3 JS51053 for JM1 20PM Din rail mounted dummy wiring board.........................................11
5. PIN definitions.................................................................................................................................12
5.1 AIO6328 JM1 PIN definitions..............................................................................................12
5.2 AIO6328 JM2 PIN definitions..............................................................................................12
6. I/O interface diagram.......................................................................................................................13
6.1 Input diagram........................................................................................................................13
6.2 Output diagram.....................................................................................................................13
7. External wiring diagram..................................................................................................................15
8. Hardware settings ............................................................................................................................16
8.1 CARD ID setting ..................................................................................................................16
8.2 Jumper setting.......................................................................................................................16
9. Applications.....................................................................................................................................17
9.1 Analog input section:............................................................................................................17
9.2 Analog output section:..........................................................................................................17
9.3 Digital section:......................................................................................................................17
9.4 Timer section: .......................................................................................................................17
10. Ordering information.......................................................................................................................18

3
Notes on hardware installation
Please follow step by step as you are installing the control cards.
1. Be sure your system is power off.
2. Be sure your external power supply for the wiring board is power off.
3. Plug your control card in socket, and select the righ CardID and CLK. (The bottom layer of
stack please select CardID=0, CLK=0)
4. Fasten the screw to fix the card.
5. Connect the cable between the card and wiring board.
6. Connect the external power supply for the wiring board.
7. Recheck everything is OK before system power on.
8. External power on.
Congratulation! You have it.
For more detail of step by step installation guide, please refer the file
“..\download\Supplemental_technical_data\control_card.pdf “ on the CD come with the product or
download the complementary documents from
http://www.automation.com.tw/common/Supplemental_technical_data.htm
Warning:
Some computer BIOS has “Auto detect DIMM/PCI clock”option, be sure to switch to
“DISABLE”else in some cases the PCI add on cards will not be detected by windows at cold start.

4
Warranty
The AIO6328/A are warranted against defects in materials and workmanship for a period of two
years from the date of shipment, as evidenced by receipts or serial no. on board. JS automation Corp.
will, at its option, repair or replace product that proves to be defective during the warranty period. This
warranty includes parts, labor and shipping costs of returning.
Except as specified herein, JS automation Corp. makes no warranties, express or implied, and
specifically disclaims any warranty of merchantability or fitness for a particular purpose. Customer’s
right to recover damages caused by fault or negligence on the part of JS automation Corp. shall be
limited to the amount theretofore paid by the customer. JS automation Corp. will not be liable for
damages resulting from loss of data, profits, use of products, or incidental or consequential damages,
even if advised of the possibility thereof. This limitation of the liability of JS automation Corp. will
apply regardless of the form of action, whether in contract or tort, including negligence. Any action
against JS automation Corp. must be brought within one year after the cause of action accrues.
JS automation Corp. shall not be liable for any delay in performance due to causes beyond its reasonable
control. The warranty provided herein does not cover damages, defects, malfunctions, or service failures
caused by owner’s failure to follow the JS automation Corp. installation, operation, or maintenance
instructions; owner’s modification of the product; owner’s abuse, misuse, or negligent acts; and power
failure or surges, fire, flood, accident, actions of third parties, or other events outside reasonable control.
If any defect occurs, you should email to us as the following form to get the fast response:
Detailed Company Information
Company/Organization:
Contact Person:
E-mail:
Address:
Country:
Tel/Fax:
Web Site:
Product information
product model:
serial no.:
Environment to Use: such as CPU board, Operating System, target application...
description of defect: (as detail as possible)

5
1. Forward
Thank you for your selection of JAC’s product AIO6328 8 analog inputs and 2 analog outputs
ANALOG I/O card with extra photo isolated 8 digital input and 8 digital output for PCI-104 embedded
system. AIO6328 is a 12bit (AIO6328A16bit) resolution in the analog input port for 0~5V, 0~10V,
-5V~+5V and –10V ~+10V ranges, the analog output is 13 bit (AIO6328A 17bit) resolution
for –10V~+10V.
Other analog i/o card:
AIO3310/1/2 8/16/24 single/differential 12 bit analog input, 16 TTL I/O card (PCI bus)
AIO3315/A12 /16 bit Analog I/O and Digital I/O Card (PCI bus)
AIO3320/3321 isolated 8 12 bit A/D, isolated 8/16 16 bit D/A with 16 isolated digital I/O
(PCI bus)
AIO3322/3323 Isolated Analog I/O Card, 12bit AI x8 with triggered data acquisition, 16 bit AO
x 8/16 and 16 isolated digital I/O and 2 32bit multi function timer/counter
(include bracket kit for digital I/O and AO) (PCI bus)
AIO3382 Analog I/O Card, 8 AI 2 AO, 16 TTL , 2 multi- function timer/counter card
(Include bracket kit for TTL I/O) (PCI bus)
AIO3382A/BAnalog I/O Card, 8 AI 2 AO, 16 TTL , 2 multi- function timer/counter card
(2 current source/ sink AO)(Include bracket kit for TTL I/O) (PCI bus)
AIO3384 Analog I/O Card, 8 AI 4 AO, 16 TTL , 2 multi- function timer/counter card
(Include bracket kit for TTL I/O) (PCI bus)
AIO3384AA/BB Analog I/O Card, 8 AI 4 AO, 16 TTL , 2 multi- function timer/counter card
(4 current source / sink AO)(Include bracket kit for TTL I/O) (PCI bus)
AIO3384AB Analog I/O Card, 8 AI 4 AO, 16 TTL , 2 multi-function timer/counter card
(2 current source AO , 2 current sink AO)(Include bracket kit for TTL I/O) (PCI bus)
Any comment is welcome,
please visit our website
http://www.automation.com.tw/
http://www.automation-js.com/ for the up to date information.

6
2. Features
2.1 Main card
Analog Input Block
2.1.1 Single end 8 channel or differential 4 channels
2.1.2 Dynamic range selection: 0~5V, -5V~+5V, 0~10V, -10V ~ +10V
2.1.3 Software configurable Single end, differential or mixed
2.1.4 High common mode voltage for differential input
2.1.5 Resolution: 12 bit, (option 16 bit, AIO6328A)
Analog Output Block
2.1.6 2 channel DA for -10V ~ +10V
2.1.7 Extended resolution: 13 bit, (option 17 bit, AIO6328A)
DIO block
2.1.8 8 isolated DI and 8 isolated DO channels
2.1.9 High voltage isolation on all isolated channel (2500 Vac)
2.1.10 Programmable digital filter at 100Hz,200Hz,1KHz and no de-bounce for input
2.1.11 No output transition during start-up
2.1.12 Output status read back
2.1.13 External triggered interrupt (on IN00~IN07)
2.1.14 Keep output state after hot reset (jumper selectable)
Timer Block
2.1.15 32 bit timer based on 1us time base
2.1.16 Time up interrupt

7
3. Specifications
3.1 AIO6328 Main card
Analog Input Block
3.1.1 Channel: single end 8 channel(max), differential 4 channel(max)
3.1.2 Range: 0~5V, -5V~+5V, 0~10V, -10V ~ +10V
3.1.3 Type: single end, differential or mixed
3.1.4 Common mode voltage: up to 10V
3.1.5 Resolution: 12 bit, (option 16 bit, AIO6328A)
3.1.6 Acquisition time: 10us
Analog Output Block
3.1.7 Channel: 2 channel DA
3.1.8 Range: -10V ~ +10V
3.1.9 Resolution: 13 bit, (option 17 bit, AIO6328A)
Digital I/O Section
3.1.10 Input : 8 photo-isolated
3.1.11 ON state : 2.8Vdc(max) 4.5mA(min)
3.1.12 OFF state : 8Vdc(min) 3mA(max)
3.1.13 Input debounce time: software selectable 100Hz,200Hz,1KHz, no debounce.
3.1.14 Switching speed : limited by photo coupler speed.
3.1.15 Interrupt: at IN00~IN07
3.1.16 Output : 8 photo-isolated
3.1.17 Output range : Open collector 0 ~ 45 Vdc (on card)

8
3.1.18 Output rating (with wiring board) :
3A @250Vac, 30Vdc (Relay)
1A @ 24Vdc (PMOS)
2A @ 240Vac (SSR)
3.1.19 Sink current : 500mA(peak) per channel (on card)
3.1.20 Switching speed : 20KHz(max)(MOS out only)
Main Card General
3.1.21 Card ID : 0~3
3.1.22 Insulation resistance : 100M Ohm (min) at 1000Vdc
3.1.23 Isolation voltage : 2500Vac 1Min (digital block only)
3.1.24 Connector : One 20-pin male flat-cable connector
One slim type 26-pin male flat-cable connector
3.1.25 Operation temperature : 0 to +70 degree C
3.1.26 Storage temperature : -20 to +80 degree C
3.1.27 Operation humidity : 5~95% RH, non-condensing
3.1.28 Dimensions : 90(W)*96(H)mm , 3.6(W)* 3.8(H)in

9
3.2 Din rail mounted wiring board
ADP9201DIN Din rail mounted wiring board for DIO
3.2.1 External Supply : DC 24V ± 4V
3.2.2 Input : 8 with LED indicator
3.2.3 Output : ADP9201DIN(R) : 8 relays (3A @250Vac, 3A @30Vdc) with LED
indicator
ADP9201DIN(S) : 8 SSR (2A @240Vac) with LED indicator
ADP9201DIN(P) : 8 PMOS (Source 1A @24Vdc) with LED
indicator
3.2.4 Connector: One 20-pin male flat-cable connector
3.2.5 Operation Temperature: 0 to +70 degree C
3.2.6 Operation Humidity: RH5~95%, non-condensing
3.2.7 Dimension: ADP9201DIN(R) / (P) : 86(W) * 103(L) *45(H)mm;
3.4(W)*4.1(L)*1.8(H)in
ADP9201DIN(S) : 86(W) * 103(L) *50(H)mm
3.4(W)*4.1(L)*2.0(H)in
JS51053 Dummy type wiring board for DIO
3.2.8 Connection cable ─20P flat cable to connect main and wiring board
3.2.9 Dimension ─86(W)*79(L)*52(H)mm , 3.4(W)*3.2(L)*2.1(H)in
JS510501 Dummy wiring board forAD/DA
3.2.10 On board Connector ─Female D type 25 pin
3.2.11 Dimension ─86(W)*79(L)*52(H)mm , 3.4(W)*3.2(L)*2.1(H)in

10
4. Layout and dimensions
4.1 AIO6328 Main card
4.2 ADP9201DIN Din rail mounted wiring board

11
4.3 JS51053 for JM1 20PM Din rail mounted dummy wiring board

12
5. PIN definitions
5.1 AIO6328 JM1 PIN definitions
PIN
Descriptions
PIN
Descriptions
20
+24Ve
19
+24Ve
18
EXTG
17
EXTG
16
EXT_OUT07
15
EXT_IN07
14
EXT_OUT06
13
EXT_IN06
12
EXT_OUT05
11
EXT_IN05
10
EXT_OUT04
9
EXT_IN04
6
EXT_OUT03
7
EXT_IN03
8
EXT_OUT02
5
EXT_IN02
4
EXT_OUT01
3
EXT_IN01
2
EXT_OUT00
1
EXT_IN00
5.2 AIO6328 JM2 PIN definitions
PIN
Descriptions
PIN
Descriptions
14
AGND (analog ground)
1
AI00 (analog input)
15
AGND
2
AI01
16
AGND
3
AI02
17
AGND
4
AI03
18
AGND
5
AI04
19
AGND
6
AI05
20
AGND
7
AI06
21
AGND
8
AI07
22
AGND
9
NC
23
AGND
10
NC
24
AGND
11
NC
25
AGND
12
DA0 (analog output)
13
DA1

13
6. I/O interface diagram
6.1 Input diagram
For input: IN07 ~ IN00
I/P specification:
VI**
VIH **(min)
10V
VIL **(max)
5V
II**
IIH **(max)
3mA
IIL **(min)
6mA
6.2 Output diagram
Type 1 output :
For output: OUT07 ~ OUT00 (On main card)
O/P specification:
VO**
VOH **(max)
48Vdc
VOL **(max)
1.6V
IO**
IOL ** (max)
500mA
Type 2 output :
For output: OUT07~OUT00 (Relay)
O/P specification:
VO**
VO**(max)
250Vac/30Vdc
IO**
Io ** (cont)
3A (rms)

14
Type 3 output :
For output: OUT07~OUT00 (PMOS)
O/P specification:
VO**
VOH ** (max)
24Vdc
IO**
IOH ** (cont)
1A source
Type 4 output :
For output: OUT07~OUT00 (SSR)
O/P specification:
VO**
Vo ** (max)
240Vac
IO**
Io ** (cont)
2A (rms)
Notes:
** VI, input voltage
** VIH, High-level input voltage
** VIL, Low-level input voltage
** VO, output voltage
** VOH, High-level output voltage
** VOL, Low-level output voltage
** II, input current
** IIH, High-level input current
** IIL, Low-level input current
** IO, output current
** IOH, High-level output current
** IOL, Low-level output current

15
7. External wiring diagram
wiring board with PMOS output
wiring board with Relay output
wiring board with SSR output

16
8. Hardware settings
8.1 CARD ID setting
Please refer the section 4.1 for CardID setting, you can jump to any of the 4 positions
according to the stack layer of the card. The bottom layer (closest to the CPU board) should
jump to 0 and select CLKS to 0. Next to the bottom should jump to CardID=1 and CLKS
also to 1,…
CardID jumper
Sample of setting CardID at “0”position
PCI bus clock jumper
Sample of setting clock at “0”position
(for first stack layer)
8.2 Jumper setting
Hot reset jumper (JP1)
Reset output after hot reset
Keep output after hot reset

17
9. Applications
9.1 Analog input section:
For measurement of analog signal such as:
-temperature
-voltage
-current
-flow
-light
-....
Note: The analog signal should be pre-processed to the acceptable range of the card.
9.2 Analog output section:
For control or signal generation such as:
-inverter speed
-servo motor speed
-wave generation
-valve control
-light control
-....
9.3 Digital section:
For the control of digital I/O:
-switch input
-relay control
-trigger output
-...
9.4 Timer section:
-event counting
-periodic interrupt source
-duration counter

18
10. Ordering information
PRODUCT
DESCRIPTIONS
AIO6328
12 bit Analog I/O and Digital I/O PCI-104 Module
AIO6328A
16 bit Analog I/O and Digital I/O PCI-104 Module
JS51053
DIN rail mounted dummy wiring board (for JM1)
ADP9201DIN(R)
DIN rail mounted wiring board with 16 I/O LED indicators and relay
output for 8 DI, 8DO
ADP9201DIN(S)
DIN rail mounted wiring board with 16 I/O LED indicators and SSR output
for 8 DI, 8DO
ADP9201DIN(P)
DIN rail mounted wiring board with 16 I/O LED indicators and PMOS
output for 8 DI, 8DO
M23207
20-pin flat cable 1.5 M (for JM1)
M23209
20-pin flat cable 3.0 M (for JM1)
JS510501
DIN rail mounted dummy wiring board (for JM2)
M23405
Bracket and flat cable of 25p D-type male connector (for JM2)
M270325X4
D type 25p male-female extension cable 1.5M
M270325X4S
D type 25p male-female extension cable 1.5M,shielding
M270325X0
D type 25p male-female extension cable 3.0M
M270325X0S
D type 25p male-female extension cable 3.0M,shielding