Jumbuck HS-16JCG601-B Technical manual

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BBQ ASSEMBLY & OPERATION INSTRUCTIONS
6 BURNER BUILT IN BBQ – MODELHS-16JCG601-B
WARNING
Important! Please read these instructions carefully before use!
FOR OUTDOOR USE ONLY
DO NOT OPERATE THIS APPLIANCE BEFORE READING THE
INSTRUCTIONBOOKLET
DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE
DO NOT STORE CHEMICALS OR FLAMMABLE MATERIALS OR
SPRAYAEROSOLSNEARTHISAPPLIANCE
DO NOT OPERATE THIS APPLIANCE INDOORS
DO NOT ENCLOSE THIS APPLIANCE
DO NOT LIGHT OR OPERATE WITH COVER ON

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SAFETY INSTRUCTIONS
IMPORTANT: Read the assembly instructions of this booklet before removing the contents of
the carton.
IMPORTANT SAFETY INSTRUCTIONS
1. This BBQ is an OUTDOOR APPLIANCE ONLY. It should NOT be used indoors.
2. READ ALL OPERATING INSTRUCTION BEFORE LIGHTING.
3. Do not perform any servicing on the BBQ yourself. This includes internal adjustment of the
regulator and gas valves. Servicing can only be carried out by authorised technicians.
4. When cylinder is replaced or reconnected, check for leaks.
5. Do not store chemicals or flammable materials near this appliance.
6. Unsupervised children should not be near a BBQ while cooking or during warm up or cool down.
7. People with flammable clothing such as nylon etc. should keep well away from the BBQ when it
is operating.
8. Do not leave food unattended on the BBQ.
9. In case of a fat fire, immediately turn the LPG cylinder valve off.
10. Particular care must be taken when removing drip tray. Hot fat can cause serious injury.
11. This BBQ should not be located under overhead combustible construction and proper clearances
must be maintained at all times from combustible construction and/or materials, with
MINIMUM clearances as follows:
FromSides200mm
FromBack500mm
Overhead1000mm
Note: This BBQ must be located in a non-combustible bench structure as explained in the
installation section of this manual.
12. Turn all gas valves off including cylinder after use.
13. Never leave burners on high for more than 10 minutes unless actually cooking. If the burner
makes a hissing sound when lit, it may be burning inside. Turn burner off, allow it to cool and
light it again.
14. Do not allow buildup of unburned gas.
15. Remove stickers (where fitted) from hood before use.

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FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance at the cylinder.
2. Open hood.
3. Extinguish any flames.
4. If odour continues, immediately call your gas
supplier.
FOR YOUR SAFETY
1. Do not store or use gasoline or other
flammable vapors or liquids in the vicinity
of this or any other appliance.
2. An LPG cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.
For Out
d
oor Use On
l
y.
Improper installation, adjustment, alteration, service or maintenance
can cause property damage, injury or death. Read the installation,
operating and maintenance instructions thoroughly before installing
or servicing this equipment.
Warning: accessible parts may be very hot. Keep young children
away.
Do not move the appliance during use.
Turn off the gas supply at the gas cylinder after use.
Any modification of the appliance may be dangerous.
Installer to leave instructions with the consumer and consumer to
retain them for future reference.
Do not replace the grill with an extra hotplate. The warranty will be
void and it violates the gas approval, the grill provides the
ventilation needed for the BBQ to operate safely. It is not designed to
be a solid hotplate device.
Please ensure all packaging and transit protection materials are
removed prior to using the BBQ.

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IMPORTANT
This appliance shall only be used in an above ground open-air situation with natural ventilation,
without stagnant areas, where gas leakage and products of combustion are rapidly dispersed by
wind and natural convection.
WARNING
A strong gas smell or the hissing sound of gas indicates a serious problem with your BBQ or the LPG
gas cylinder. Failure to immediately follow the steps listed below could cause serious bodily injury,
death, or property damage.
Shut off gas supply to the BBQ.
Turn the control knobs to OFF position.
Put out any flame with a class B fire extinguisher and clear the area of people.
Open BBQ Lid.
Move away from the LPG gas cylinder.
Do not try to fix the problem yourself.
If odour continues or you have a fire you cannot extinguish, call your fire department immediately.
NOTE: The normal flow of gas through the Regulator and Hose Assembly can create a humming
sound. A low volume of sound is perfectly normal and will not interfere with operation of the BBQ.
If humming sound is loud and excessive you may need to purge air from the gas line.
Strong winds and low temperatures can affect the heating and performance of your BBQ so factor in
these elements when positioning your BBQ outdoors for cooking.
Never use your BBQ in a garage, porch, shed, breezeway or any other enclosed area. Your BBQ is to
be used outdoors only, at least 200mm from the sides and 500mm from the back of any combustible
surface. Your BBQ should not be placed under any surface that will burn. Do not obstruct the flow of
ventilation air around the BBQ. This BBQ is not intended to be installed in or on recreational
vehicles and/or boats.

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SPECIFICATION
LPG REGULATOR & HOSEASSEMBLY (Supplied with BBQ) : 2.75kPa, POL type regulator and 8mm
ID, Class A hose with 3/8SAE Female outlet. AGAapproved.
NATURAL GAS REGULATOR (Not supplied with BBQ): 1.0kPa, ½” Inlet and Outlet, AGA approved.
NATURAL GAS HOSE ASSEMBLY (Not supplied with BBQ): 10mm ID, Class B or D, AGA approved.
Overall Dimensions: 1058mm W x 551mm D x 481.5mm H
Gas Connection Point: Right hand rear corner under the BBQ
Burner Configuration Table - Universal LPG
BURNERS NOMINAL GAS
CONSUMPTION TEST POINT PRESSURE INJECTOR SIZE
BBQ 11MJ/h (per burner) ULPG @ 2.75kPa 0.90mm
Burner Configuration Table - Propane
BURNERS NOMINAL GAS
CONSUMPTION TEST POINT PRESSURE INJECTOR SIZE
BBQ 13MJ/h (per burner) Propane @ 2.75kPa 0.98mm
Burner Configuration Table – Natural Gas
BURNERS NOMINAL GAS
CONSUMPTION TEST POINT PRESSURE INJECTOR SIZE
BBQ 13MJ/h (per burner) Natural Gas @ 1:00kPa 1.62mm

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Assemblyinstructionsteps
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12
5
3
67
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1 Cooing grill 2 Hotplate 3 Warming rack 4 Firebox
5 Flame tamer 6 Firebox left support 7 Firebox right
support
8 Grease tray
Hardware Pack
A
Bolt:M6*12
6B
Screwdriver
1

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STEP 1
Assembly the firebox left support(6) and firebox right support(7) on the firebox by screw M6 12pcs as
below
4
6
7

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STEP 2
Insert the grease tray (8) on the firebox as below
STEP3
Insert the flame tamer (5) on the firebox as below
8
5

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STEP 4
Insert the cooking grill (1) and hotplate (2) on the firebox as below
STEP 5
Insert the warming rack(3) on the firebox as below
1
2
3

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Fully assembled BBQ
,

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- OutdoorAreas
Any enclosure in which the appliance is installed or used shall comply with one of the following:
An enclosure with walls on all sides, but at least one permanent opening at ground level and no
overhead cover.
Within a partial enclosure that includes an overhead cover and no more than two walls.
Within a partial enclosure that includes an overhead cover and more than two walls, the
following shall apply:
At least 25% of the total wall area is completely open; and
At least 30% of the remaining wall area is open and unrestricted.
In the case of balconies, at least 20% of the total of the side, back and front wall areas shall be
and remain open and unrestricted.
OUTDOOR AREA-EXAMPLE 1
OUTDOOR AREA-EXAMPLE 2

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OUTDOOR AREA-EXAMPLE 3
OUTDOOR AREA-EXAMPLE 4
OUTDOOR AREA-EXAMPLE 5
Both ends open
Open sides at leas
t
25% of total wall area 30% or more in total o
f
the remaining wall area is
open and unrestricted
Open sides at leas
t
25% of total wall area 30% or more in total of the
remaining wall area is ope
n
and unrestricted

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INSTALLATION
CUT OUT DIMENSIONS
The cut out must be made from non-combustible material only.
The 400mm tall, non-combustible rear surface is not necessary provided there is no combustible
material within 500mm of the rear of the BBQ.
If the BBQ is supplied with a duplicate data label, apply this label in the immediate vicinity of the
BBQ in an easily accessible area.
Combustion air openings are located at various locations around the firebox. The cutout dimensions
explained above must be met to ensure there is adequate space for entry of air for satisfactory
combustion.

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CONNECTION TO LPG CYLINDER
LEAK TESTING
This should be done the first time you connect up the BBQ, and again each use. Always inspect the
hose before each use.
Connect the regulator to the LPG cylinder and tighten the connection.
Turn the gas on at the cylinder, or make sure gas is available to the BBQ, but do not turn the burners
on. This fills the gas lines with gas. Now brush or pour some soapy water onto all connections. If there
is a leak, bubbles should appear within about 20 seconds. If you find any leaks, tighten the connection
and repeat the leak test. If the leaks persist, contact your place of purchase.
POL QCC
DO NOT USE NAKED FLAME FOR LOCATING GAS LEAKS
IFA LEAK PERSISTS, CALLANAUTHORISED PERSON
DO NOT USE THIS BBQ UNLESSALL CONNECTIONS ARE GASTIGHT
In the case of a problem arising with the hose and regulator please contact your BBQ supplier for a list
of approved replacement parts.

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CONNECTION TO NATURAL GAS
This BBQ has been configured for use with LPG from a gas cylinder. If you want to connect this BBQ
to a permanent Natural Gas supply, the following steps must be undertaken.
1/ Contact a licensed plumber or gas fitter and arrange a quote to convert this BBQ to Natural Gas,
install any pipework necessary to bring a natural gas supply to the installation area and commission the
BBQ. All works must be made a licensed plumber or gas fitter in accordance with AS5601.1.
2/ Contact Pacific Gas & Heating Pty Ltd directly on Tel: [phone] or email [email protected] to
order the gas conversion kit specific to your model and supply the name and license number of your
chosen gas fitter.
3/ Obtain a certificate of compliance from your licensed gas fitter after installation is complete.
Natural Gas Conversion Procedure
Gas conversion must be conducted by a licensed plumber or gas fitter only.
Remove BBQ Burners and Side Burner and set aeration shutters to 2mm open on BBQ burners
and full open on side burner.
Remove LPG injectors and replace with Natural Gas Injectors. The natural gas injector sizes are
1.62mm for BBQ burners and 1.5mm for side burner (where included).
Install BBQ Burners.
Remove 2.75kPa LPG hose and regulator assembly and replace with adaptor fitting to ½”BSP
and/or 10mm ID Natural gas hose (where supplied in the conversion kit) to the ½”BSP Natural
gas regulator with 1.0kPa operating pressure.
Apply the Natural Gas type label over the Propane or Universal LPG label.
Leak test all connections.
Connect a safety chain or heavy duty steel cable to the BBQ within 50mm of the gas connection
point to prevent strain on the hose in the event the BBQ is moved from the installed position.
Before leaving, test the operation of all burners on high and low to complete the commissioning
process.
Instruct the consumer on correct use of the BBQ and the location of the gas supply isolation
valve which shall be closed after each use.

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LIGHTING PROCEDURE
Lighting the BBQ is easy, but must be done with due care.
Make sure the LPG cylinder is filled.
Make sure that gas is turned on at the cylinder, or that gas is available to the BBQ.
Check that the end of each burner tube is properly located over each valve orifice.
Make sure all gas connections are securely tightened.
Open the hood
MANUAL IGNITION (in case of lighting failure from BBQ ignition)
With the hood open, place a lit match or long stem gas lighter close to the burner you wish to light. Be
cautious of the position of your hand and ensure it remains a reasonable distance from the burner. Turn
the control to the “High” position. The burner should light. If it fails to light, return the control to the
“OFF” position and try again in five minutes.
FLAME THROWER IGNITION OF BBQ BURNERS
The BBQ burners are equipped with automatic ignition. It works by throwing a flame to the side of the
burner to light.Push the knob in and turn anticlockwise to the high position. You should hear and feel a
click from the knob. Hold the knob in and observe the flame extend towards the side of the burner.
When the burner ignites, release the control knob. If the burner doesn’t light on the first attempt, return
the knob to the “OFF” position and try several more times. If the burner still does not light, wait a few
minutes to allow the gas to disperse before trying again.

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CONTROLLING THE FLAMES
The knobs have three basic positions. You can achieve any flame height between low and high by
rotating the knob between these positions.
Note: ‘Light back’ is a situation where the flame burns inside the burner, towards the front, recognized
by a sharp roaring sound coming from the burner. It is not dangerous unless allowed to persist. If this
occurs, simply turn the burner off, wait a few minutes, and then relight.
COOKING FOR THE FIRST TIME
IMPORTANT: Please add sand or fat absorption granules to the drip tray before first use.
The cooking surfaces are coated with a non-toxic coating during the manufacturing process. This
coating will wear off completely over time. Its purpose is to help protect your BBQ during transport
and storage.
It is necessary to season the BBQ plates. Firstly wash cooking surfaces with a mild soap and warm
water solution and dry thoroughly prior to seasoning. Use a brush to lightly coat the hotplates with
either a cooking or vegetable oil. Light the BBQ as per instructions and turn the burners to low. Leave
the BBQ with all burners on low for about 30 minutes. The coating may come off at this time. Now
clean the surface again and repeat for the reverse side of the hotplate. The hotplate is now seasoned and
ready for use. This process only needs to be done the first time you use the BBQ. For ongoing
protection of the cooking surfaces, follow the procedures in the Care and Maintenance sections.
OFF
High
Low Low
High
OFF OFF
High
Low
OFF High Low