Jungheinrich EZS 330 XL User manual

Operating instructions
50468397
EZS 330/350 / XL
G
04.06 -
04.06

0108.GB
Foreword
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter. Each chapter
starts with page 1. The page identification consists of a chapter letter and a page
number.
For example: Page B 2 is the second page in chapter B.
The operating instructions detail different truck models. When operating and servicing
the truck, make sure that the instructions apply to your truck model.
Safety instructions and important explanations are indicated by the following
graphics:
FUsed before safety instructions which must be observed to avoid danger to
personnel.
MUsed before notices which must be observed to avoid material damage.
ZUsed before notices and explanations.
tUsed to indicate standard equipment.
oUsed to indicate optional equipment.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to
alter the design, equipment and technical features of the truck. No guarantee of
particular features of the truck should therefore be inferred from the present operating
instructions.
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - GERMANY
Telephone: [phone]
www.jungheinrich.com
0108.GB
Foreword
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter. Each chapter
starts with page 1. The page identification consists of a chapter letter and a page
number.
For example: Page B 2 is the second page in chapter B.
The operating instructions detail different truck models. When operating and servicing
the truck, make sure that the instructions apply to your truck model.
Safety instructions and important explanations are indicated by the following
graphics:
FUsed before safety instructions which must be observed to avoid danger to
personnel.
MUsed before notices which must be observed to avoid material damage.
ZUsed before notices and explanations.
tUsed to indicate standard equipment.
oUsed to indicate optional equipment.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to
alter the design, equipment and technical features of the truck. No guarantee of
particular features of the truck should therefore be inferred from the present operating
instructions.
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - GERMANY
Telephone: [phone]
www.jungheinrich.com

0108.GB
0108.GB

I 1
0205.GB
Table of Contents
A Correct use and application
B Truck Description
1 Application ........................................................................................... B 1
2 Assemblies ......................................................................................... B 2
2.1 EN norms ............................................................................................ B 3
2.2 Conditions of use ................................................................................ B 3
3 Standard Version Specifications ......................................................... B 4
3.1 Performance data for standard trucks ................................................. B 4
3.2 Dimensions ......................................................................................... B 4
4 Identification points and data plates .................................................... B 6
4.1 Truck data plate .................................................................................. B 7
C Transport and Commissioning
1 Lifting by crane .................................................................................... C 1
2 Securing the truck during transport ..................................................... C 1
3 Using the truck for the first time .......................................................... C 2
4 Operating the truck without its own drive system ................................ C 3
D Battery Maintenance, Charging & Replacement
1 Safety regulations for handling acid batteries ..................................... D 1
2 Battery types ....................................................................................... D 2
3 Exposing the battery ........................................................................... D 3
4 Charge the battery .............................................................................. D 4
5 Battery removal and installation .......................................................... D 5
I 1
0205.GB
Table of Contents
A Correct use and application
B Truck Description
1 Application ........................................................................................... B 1
2 Assemblies ......................................................................................... B 2
2.1 EN norms ............................................................................................ B 3
2.2 Conditions of use ................................................................................ B 3
3 Standard Version Specifications ......................................................... B 4
3.1 Performance data for standard trucks ................................................. B 4
3.2 Dimensions ......................................................................................... B 4
4 Identification points and data plates .................................................... B 6
4.1 Truck data plate .................................................................................. B 7
C Transport and Commissioning
1 Lifting by crane .................................................................................... C 1
2 Securing the truck during transport ..................................................... C 1
3 Using the truck for the first time .......................................................... C 2
4 Operating the truck without its own drive system ................................ C 3
D Battery Maintenance, Charging & Replacement
1 Safety regulations for handling acid batteries ..................................... D 1
2 Battery types ....................................................................................... D 2
3 Exposing the battery ........................................................................... D 3
4 Charge the battery .............................................................................. D 4
5 Battery removal and installation .......................................................... D 5

0205.GB
I 2
E Operation
1 Safety Regulations for the Operation of Forklift Trucks ...................... E 1
2 Controls and Displays ......................................................................... E 2
3 Starting up the truck ............................................................................ E 4
4 Industrial Truck Operation ................................................................... E 5
4.1 Safety regulations for truck operation ................................................. E 5
4.2 Travel, Steering, Braking ..................................................................... E 6
4.3 Pedestrian operation (o) .................................................................... E 9
4.4 Coupling Types ................................................................................... E 10
4.5 Travelling with trailers ......................................................................... E 11
4.6 Seat o(XL only) ................................................................................. E 12
4.7 Parking the truck securely ................................................................... E 12
5 Display instrument (CANDIS) (o) ....................................................... E 13
5.1 Operating hours display ...................................................................... E 13
5.2 Power up test ...................................................................................... E 14
6 Keypad (CANCODE) (o) .................................................................... E 15
6.1 Code Lock ........................................................................................... E 15
6.2 Travel programs .................................................................................. E 17
6.3 Parameters .......................................................................................... E 17
6.4 Parameter Settings ............................................................................. E 18
6.5 Travel parameters ............................................................................... E 22
7 Troubleshooting .................................................................................. E 27
F Industrial Truck Maintenance
1 Operational safety and environmental protection ................................ F 1
2 Maintenance Safety Regulations ........................................................ F 1
3 Servicing and inspection ..................................................................... F 3
4 Maintenance checklist ......................................................................... F 4
5 Lubrication Schedule ........................................................................... F 6
5.1 Consumables ...................................................................................... F 7
6 Maintenance Instructions .................................................................... F 8
6.1 Preparing the truck for maintenance and repairs ................................ F 8
6.2 Tightening the wheel nuts ................................................................... F 8
6.3 Remove the front panel ....................................................................... F 9
6.4 Checking electrical fuses .................................................................... F 10
6.5 Recommissioning ................................................................................ F 11
7 Decommissioning the industrial truck .................................................. F 11
7.1 Prior to decommissioning: ................................................................... F 11
7.2 During decommissioning: .................................................................... F 11
7.3 Returning the truck to operation after decommissioning ..................... F 12
8 Safety checks to be performed at regular intervals and following
any unusual incidents (D: Accident prevention check according
to BGV D27 ......................................................................................... F 12
9 Final de-commissioning, disposal ....................................................... F 12
0205.GB
I 2
E Operation
1 Safety Regulations for the Operation of Forklift Trucks ...................... E 1
2 Controls and Displays ......................................................................... E 2
3 Starting up the truck ............................................................................ E 4
4 Industrial Truck Operation ................................................................... E 5
4.1 Safety regulations for truck operation ................................................. E 5
4.2 Travel, Steering, Braking ..................................................................... E 6
4.3 Pedestrian operation (o) .................................................................... E 9
4.4 Coupling Types ................................................................................... E 10
4.5 Travelling with trailers ......................................................................... E 11
4.6 Seat o(XL only) ................................................................................. E 12
4.7 Parking the truck securely ................................................................... E 12
5 Display instrument (CANDIS) (o) ....................................................... E 13
5.1 Operating hours display ...................................................................... E 13
5.2 Power up test ...................................................................................... E 14
6 Keypad (CANCODE) (o) .................................................................... E 15
6.1 Code Lock ........................................................................................... E 15
6.2 Travel programs .................................................................................. E 17
6.3 Parameters .......................................................................................... E 17
6.4 Parameter Settings ............................................................................. E 18
6.5 Travel parameters ............................................................................... E 22
7 Troubleshooting .................................................................................. E 27
F Industrial Truck Maintenance
1 Operational safety and environmental protection ................................ F 1
2 Maintenance Safety Regulations ........................................................ F 1
3 Servicing and inspection ..................................................................... F 3
4 Maintenance checklist ......................................................................... F 4
5 Lubrication Schedule ........................................................................... F 6
5.1 Consumables ...................................................................................... F 7
6 Maintenance Instructions .................................................................... F 8
6.1 Preparing the truck for maintenance and repairs ................................ F 8
6.2 Tightening the wheel nuts ................................................................... F 8
6.3 Remove the front panel ....................................................................... F 9
6.4 Checking electrical fuses .................................................................... F 10
6.5 Recommissioning ................................................................................ F 11
7 Decommissioning the industrial truck .................................................. F 11
7.1 Prior to decommissioning: ................................................................... F 11
7.2 During decommissioning: .................................................................... F 11
7.3 Returning the truck to operation after decommissioning ..................... F 12
8 Safety checks to be performed at regular intervals and following
any unusual incidents (D: Accident prevention check according
to BGV D27 ......................................................................................... F 12
9 Final de-commissioning, disposal ....................................................... F 12

1
0506.GB
Appendix
JH Traction Battery Operating Instructions
ZThese operating instructions apply only to Jungheinrich battery models. If using
another brand, refer to the manufacturer's operating instructions.
1
0506.GB
Appendix
JH Traction Battery Operating Instructions
ZThese operating instructions apply only to Jungheinrich battery models. If using
another brand, refer to the manufacturer's operating instructions.

0506.GB
2
0506.GB
2

A 1
0406.GB
A Correct use and application
ZThe “Guidelines for the Correct Use and Application of Industrial Trucks” (VDMA) are
supplied with the truck. The guidelines form part of these operating instructions and
must be observed. National regulations apply in full.
The truck described in the present operating instructions is an industrial truck
designed for lifting and transporting loads.
It must be applied, operated and serviced in accordance with the instructions
contained in the present manual. Any other type of use is beyond the scope of
application and can result in damage to personnel, the truck or property. In particular,
avoid overloading the truck with loads that are too heavy. The data plate attached to
the truck or the load diagram are binding for the maximum load capacity. The
industrial truck must not be used in fire or explosion endangered areas, or areas
threatened by corrosion or excessive dust.
Proprietor responsibilities: For the purposes of the present operator manual the
“proprietor” is defined as any natural or legal person who either uses the industrial
truck himself, or on whose behalf it is used. In special cases (e.g. leasing or renting)
the proprietor is considered the person who, in accordance with existing contractual
agreements between the owner and user of the industrial truck, is charged with
operational duties.
The proprietor must ensure that the industrial truck is used only for the purpose it is
intended for and that danger to life and limb of the user and third parties are excluded.
Furthermore, accident prevention regulations, safety regulations and operating,
servicing and repair guidelines must be followed. The proprietor must ensure that all
truck users have read and understood this operator manual.
MFailure to comply with the operator manual shall invalidate the warranty. The same
applies if improper work is carried out on the truck by the customer or third parties
without the permission of the manufacturer’s customer service department.
Attaching accessories: The mounting or installation of additional equipment which
affects or supplements the performance of the industrial truck requires the written
permission of the manufacturer. In some cases, local authority approval shall be
required.
Approval of the local authorities however does not constitute the manufacturer’s
approval.
A 1
0406.GB
A Correct use and application
ZThe “Guidelines for the Correct Use and Application of Industrial Trucks” (VDMA) are
supplied with the truck. The guidelines form part of these operating instructions and
must be observed. National regulations apply in full.
The truck described in the present operating instructions is an industrial truck
designed for lifting and transporting loads.
It must be applied, operated and serviced in accordance with the instructions
contained in the present manual. Any other type of use is beyond the scope of
application and can result in damage to personnel, the truck or property. In particular,
avoid overloading the truck with loads that are too heavy. The data plate attached to
the truck or the load diagram are binding for the maximum load capacity. The
industrial truck must not be used in fire or explosion endangered areas, or areas
threatened by corrosion or excessive dust.
Proprietor responsibilities: For the purposes of the present operator manual the
“proprietor” is defined as any natural or legal person who either uses the industrial
truck himself, or on whose behalf it is used. In special cases (e.g. leasing or renting)
the proprietor is considered the person who, in accordance with existing contractual
agreements between the owner and user of the industrial truck, is charged with
operational duties.
The proprietor must ensure that the industrial truck is used only for the purpose it is
intended for and that danger to life and limb of the user and third parties are excluded.
Furthermore, accident prevention regulations, safety regulations and operating,
servicing and repair guidelines must be followed. The proprietor must ensure that all
truck users have read and understood this operator manual.
MFailure to comply with the operator manual shall invalidate the warranty. The same
applies if improper work is carried out on the truck by the customer or third parties
without the permission of the manufacturer’s customer service department.
Attaching accessories: The mounting or installation of additional equipment which
affects or supplements the performance of the industrial truck requires the written
permission of the manufacturer. In some cases, local authority approval shall be
required.
Approval of the local authorities however does not constitute the manufacturer’s
approval.

B 1
0406.GB
B Truck Description
1 Application
The truck is a three-wheel electric tow truck with a driver’s platform, equipped with a
Jet Pilot. It is designed for transporting goods on level surfaces in buildings.
The tow force is shown on the data plate.
B 1
0406.GB
B Truck Description
1 Application
The truck is a three-wheel electric tow truck with a driver’s platform, equipped with a
Jet Pilot. It is designed for transporting goods on level surfaces in buildings.
The tow force is shown on the data plate.