K-EIKO ESP110 User manual

INDUSTRIAL POWER TOOLS
Orbital Sander
MODEL ESP110
WARNING: THE SAFETY INFORMATION
GIVEN INSIDE MUST BE READ AND
UNDERSTOOD BY ANY PERSON
USING, INSTALLING, REPAIRING
OR MAINTAINING THESE
TOOLS.
•Powerful motor
•Large soft grip housing for more improved operation
•Equipped with dust collection system
OPERATOR'S MANUAL
Please retain this information for future reference

1
GENERAL SAFETY RULES
WARNING!
Read all instructions
Failure to follow all instructions listed below may result in
electric shock, fire and/or serious injury.
The term “power tool” in all of the warnings listed below
referstoyourmainsoperated(corded)powertoolorbattery
operated (cordless) power tool.
SAVE THESE INSTRUCTIONS
1) Work area
a) Keep work area clean and well lit.
Cluttered and dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of flammable
liquids, gases or dust.
Power tools create sparks which may ignite the
dust of fumes.
c) Keep children and bystanders away while operating
a power tool.
Distractions can cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet.
Never modify the plug in any way.
Do not use any adapter plugs with earthed
(grounded) power tools.
Unmodified plugs and matching outlets will reduce
risk of electric shock.
b) Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators.
There is an increased risk of electric shock if your
body is earthed or grounded.
c) Do not expose power tools to rain or wet
conditions.
Water entering a power tool will increase the risk
of electric shock.
d) Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts.
Damaged or entangled cords increase the risk of
electric shock.
e) When operating a power tool outdoors, use an
extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces
the risk of electric shock.
3) Personal safety
a) Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or
under the influence of drugs, alcohol or medication.
A moment of inattention while operating power
tools may result in serious personal injury.
b) Use safety equipment. Always wear eye protection.
Safety equipment such as dust mask, non-skid
safety shoes, hard hat, or hearing protection used
for appropriate conditions will reduce personal
injuries.
c) Avoid accidental starting. Ensure the switch is in
the off position before plugging in.
Carrying power tools with your finger on the
switch or plugging in power tools that have the
switch on invites accidents.
d) Remove any adjusting key or wrench before
turning the power tool on.
A wrench or a key left attached to a rotating part
of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance
at all times.
This enables better control of the power tool in
unexpected situations.
f) Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves
away from moving parts.
Loose clothes, jewellery or long hair can be caught
in moving parts.
g) If devices are provided for the connection of dust
extraction and collection facilities, ensure these
are connected and properly used.
Use of these devices can reduce dust related hazards.
4) Power tool use and care
a) Do not force the power tool. Use the correct
power tool for your application.
The correct power tool will do the job better and
safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not
turn it on and off.
Any power tool that cannot be controlled with the
switch is dangerous and must be repaired.
c) Disconnect the plug from the power source before
making any adjustments, changing accessories, or
storing power tools.
Such preventive safety measures reduce the risk
of starting the power tool accidentally.
d) Store idle power tools out of the reach of children
and do not allow persons unfamiliar with the
power tool or these instructions to operate the
power tool.
Power tools are dangerous in the hands of
untrained users.
e) Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and
any other condition that may affect the power
tools operation.
If damaged, have the power tool repaired before
use.
Many accidents are caused by poorly maintained
power tools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to
control.
g) Use the power tool, accessories and tool bits etc.,
in accordance with these instructions and in the
manner intended for the particular type of power
tool, taking into account the working conditions
and the work to be performed.
Use of the power tool for operations different from
intended could result in a hazardous situation.
5) Service
a) Have your power tool serviced by a qualified repair
person using only identical replacement parts.
This will ensure that the safety of the power tool
is maintained.
PRECAUTION
Keep children and infirm persons away.
When not in use, tools should be stored out of reach
of children and infirm persons.

2
4. Installing the sanding paper
(1) Bending the sanding paper:
Position the sander with its pad side facing upward
as shown in Fig. 1. Place the sanding paper on the
pad so that the center of the sanding paper is aligned
with the center of the pad, and bend both ends of the
sanding paper at a 90° angle. Then, bend both ends
again in the manner shown in Fig. 2. The sanding
paper is now ready to be installed on the sander.
(2) Installing the sanding paper:
While ensuring that the cord is not bent, place the
sander on a workbench as shown in Fig. 3, and insert
one end of the sanding paper (bent section). Next,
inserttheremainingbentsectioninthesamemanner.
*Be sure to check the nameplate on product as it is subject to change by areas.
SPECIFICATIONS
Voltage (by areas)* (110V, 120V, 220V, 230V, 240V)
Power Input 200W*
No-load speed 14000 min–1
Sanding pad size 110 mm ×100 mm
Sanding paper size 114 mm ×140 mm
Weight (without cord) 1.1 kg
STANDARD ACCESSORIES
䡬Sanding paper ............................................................1
䡬Dust bag ......................................................................1
Standard accessories are subject to change without
notice.
OPTIONAL ACCESSORIES (sold separately)
1. Sanding paper
䡬114 ×140 mm paper clip type sanding paper
Grain: AA60, AA100, AA150
䡬110 ×100 mm Velcro type sanding paper
Grain: AA60, AA100, AA150
䡬110 ×100 mm stick-on type sanding paper
Grain: AA60, AA80, AA100, AA120, AA150, AA180
䡬Outer diameter 125 mm stick-on type sanding paper
Grain: AA60
2. Sanding pad
䡬110 ×100 mm sponge pad (Velcro type)
䡬110 ×100 mm stick-on pad
䡬Outer diameter 125 mm stick-on pad
3. Punch plate
Optionalaccessoriesaresubjecttochange without notice.
APPLICATIONS
䡬Finish polishing of woodwork surfaces
䡬Sanding surfaces of woodwork or sheet metal prior
to painting, etc.
PRIOR TO OPERATION
1. Power source
Ensure that the power source to be utilized conforms
to the power requirements specified on the product
nameplate.
2. Power switch
Ensure that the power switch is in the OFF positon. If
the plug is connected to a receptacle while the power
switch is in the ON position, the power tool will start
operating immediately, which could cause a serious
accident.
3. Extension cord
When the work area is removed from the power
source, use an extension cord of sufficient thickness
and rated capacity. The extension cord should be
kept as short as practicable.
Fig. 1
Sanding
paper
Fig. 2
Fig. 3
Sanding paper
Sanding paper

3
CAUTION
The sanding paper must be precisely installed on the
pad, ensuring that there is ample tension (leaving no
slack). Loosely installed sanding paper could result
in unevenly sanded surfaces and/or damage to the
sanding paper itself.
5. Attaching and Removing the Dust Bag
(1) Attaching the Dust Bag
As shown in Fig. 4, hold the dust gate and push it in
the direction of Arrow A to attach it to the dust outlet.
(2) Removing the Dust Bag
As shown in Fig. 4, hold the dust gate and pull it in
the direction of Arrow B to remove it from the dust
outlet.
CAUTION
Priortothesandingoperation,makesurethematerial
of surface you are going to sand.
If the surface under sanding operation is expected to
generate harmful / toxic dusts such as lead painted
surface, make sure the dust bag or appropriate dust
extractionsystemisconnectedwithdust outlet tightly.
Wear the dust mask additionally, if available.
Do not inhale or touch the harmful / toxic dusts
generated in sanding operation, the dust can
endanger the health of yourself and bystanders.
PRACTICAL OPERATING PROCEDURES
CAUTION
Never apply water or grinding fluid when sanding.
This could result in electrical shock.
1. Switching the sander ON and OFF
The power can be turned on by setting the lever to
ON (1) and turned off by setting the lever to OFF (0).
CAUTION
Never turn the power switch ON when the sander is
contactingthesurfaceto be sanded. This is necessary
toprecludedamageto the material. The same applies
when switching the power OFF.
2. How to hold the orbital sander
While gripping the housing, lightly press the sander
against the surface to be sanded so that the sanding
paper uniformly contacts the surface, as shown in
Fig. 5.DONOTapplyexcessivepressuretothesander
while sanding. Excessive-pressure may cause
overload of the motor, reduced service life of the
sanding paper, and lowered sanding or polishing
efficiency.
3. How to move the orbital sander
For optimum operating efficiency, alternately move
thesander forward and backward at a constantspeed
and balance.
4. After installing new sanding paper
Movement of the sander may tend to become
unsteadyafter new sanding paper has beeninstalled,
because of the new, coarse grain of the paper. This
can be avoided by slightly tilting the sander forward
or backward during sanding or polishing. Sander
movement will become steady as the sanding paper
surface becomes properly abraded.
MOUNTING THE OPTIONAL ACCESSORIES
1. Attaching a Sponge Pad (Velcro type) or a Stick-on
pad
Loosen the M4 ×10 screws (4) and remove the
attachedpad. Next, attach a sponge pad(Velcro type)
or a stick-on pad.
CAUTION
Replace the pad only. Use the other parts without
removing them.
2. Attaching Velcro Type Sanding Paper or Stick-on
Type sanding Paper
Match the sanding paper’s hole with the pad’s hole
and strongly push the sanding paper with the palm
of your hand to fasten it securely in place.
3. Making a Hole in the Sanding Paper with the Punch
Plate (Fig. 6)
When using sanding paper without holes in it, punch
holes in it with the punch plate to improve dust
collecting capacity.
MAINTENANCE AND INSPECTION
1. Empting and cleaning the Dust Bag
If the dust bag contains too much saw dust, dust
collection will be affected. Empty the dust bag when
it gets full.
Remove the dust bag, open the fastener, and dispose
of the contents.
Fig. 4
Dust outlet
Dust gate
Dust bag
Fig. 5
Fig. 6
Punch plate
B
A

4
2. Inspecting the sanding paper
Since use of worn-out sanding paper will degrade
efficiency and cause possible damage to the pad,
replace the sanding paper as soon a excessive
abrasion is noted.
3. Inspecting the mounting screws:
Regularly inspect all mounting screws and ensure
that they are properly tightened. Should any of the
screws be loose, retighten them immediately. Failure
to do so could result in serious hazard.
4. Maintenance of the motor
The motor unit winding is the very “heart” of the
power tool.
Exercise due care to ensure the winding does not
become damaged and/or wet with oil or water.
5. Servicing
Consult an authorized Service Agent in the event of
power tool failure.
6. Service parts list
CAUTION
Repair, modification and inspection of K-EIKO Power
Tools must be carried out by an K-EIKO Authorized
Service Center.
This Parts List will be helpful if presented with the
tool to the K-EIKO Authorized Service Center when
requesting repair or other maintenance.
In the operation and maintenance of power tools, the
safety regulations and standards prescribed in each
country must be observed.
MODIFICATIONS
K-EIKO Power Tools are constantly being improved
and modified to incorporate the latest technological
advancements.
Accordingly, some parts may be changed without
prior notice.
NOTE
Due to K-EIKO’s continuing program of research and
development, the specifications herein are subject to
change without prior notice.
IMPORTANT
Correct connection of the plug
The wires of the main lead are coloured in accordance
with the following code:
Blue: -Neutral
Brown: -Live
As the colours of the wires in the main lead of this tool
may not correspond with the coloured markings
identifyingtheterminals in your plug proceed as follows:
Thewirecolouredbluemustbeconnectedtotheterminal
marked with the letter N or coloured black. The wire
coloured brown must be connected to the terminal
marked with the letter L or coloured red. Neither core
must be connected to the earth terminal.
NOTE
This requirement is provided according to BRITISH
STANDARD 2769: 1984.
Therefore, the letter code and colour code may not be
applicable to other markets except The United Kingdom.
Information concerning airborne noise and vibration
The measured values were determined according to
EN60745 and declared in accordance with ISO 4871.
The typical A-weighted sound pressure level: 83 dB (A).
Uncertainty KpA: 3 dB (A).
Wear ear protection.
The typical weighted root mean square acceleration
value does not exceed 2.5 m/s2.
Only for EU countries
Do not dispose of electric tools together with
household waste material!
In observance of European Directive 2002/96/EC on
waste electrical and electronic equipment and its
implementation in accordance with national law,
electric tools that have reached the end of their life
must be collected separately and returned to an
environmentally compatible recycling facility.

5
Item
No. Part Name Q’TY
1NAME PLATE 1
2
TAPPING SCREW (W/FLANGE) D4×20
4
3HOUSING (A).(B) SET 1
4NOISE SUPPRESSOR 1
5INTERNAL WIRE (BROWN) 1
6TAB TERMINAL (BLUE) 1
7
TAPPING SCREW (W/FLANGE) D4×16
2
8CORD CLIP 1
9CORD 1
10 CORD ARMOR 1
11 LABEL 1
12 BRUSH HOLDER 2
13 CARBON BRUSH 2
14 LEG 2
15
TAPPING SCREW (W/FLANGE) D4×10
2
16 BASE 1
17 PAD 1
18 MACHINE SCREW M4×10 4
19 PILLAR TERMINAL 1
20 SLIDE SWITCH 1
21 BALL BEARING 626VVC2PS2L 1
22 STATOR 1
23 TAB TERMINAL (BROWN) 1
24 INTERNAL WIRE (BLUE) 1
25 ARMATURE 1
26 BALL BEARING 629VVC2PS2L 1
27 BALANCE FAN 1
28 DUST WASHER 1
29 BALL BEARING 6001DDCMPS2L 1
30 WASHER 1
31
SEAL LOCK FLAT HD. SCREW M4×12
1
32 FAN GUIDE 1
33
TAPPING SCREW (W/FLANGE) D4×16
2
34 FELT 1
35 PAPER CLIP 2
501 DUST BAG 1
502 SANDING PAPERS 114×140 AA100 1
503 PUNCH PLATE 1

6

701
Code No. C99160811
Printed in China
EC DECLARATION OF CONFORMITY
We declare under our sole responsibility that this
product is in conformity with standards or
standardized documents EN60745, EN55014 and
EN61000-3 in accordance with Council Directives
73/23/EEC, 89/336/EEC and 98/37/EC.
Manufactured for
KENNEDY TOOLS
Wigston Works, Leicester, England.
ISO 9002 REGISTERED COMPANY
Signed:
Date: 31 January 2007
Name: Martin Cooke
Position: Director, The Kennedy Group Ltd.
QUALITY GUARANTEE & WARRANTY
K–EIKO INDUSTRIAL POWER TOOLS carry one years manufacturers warranty.
K–EIKO INDUSTRIAL POWER TOOLS are designed & manufactured
to the highest standards & specifications
Assuring the quality and performance required by all sectors of industry.
K–EIKO INDUSTRIAL POWER TOOLS are fully guaranteed against
faulty materials & workmanship
Should they be found to be defective, they will either be repaired or replaced free of charge
(fair wear and tear and/or misuse excepted).
Please retain supplier invoice as proof of purchase.
Manufactured For:
KENNEDY TOOLS
Wigston Works, Leicester, England.
ISO 9001 REGISTERED COMPANY
AVAILABLE FROM YOUR DISTRIBUTOR