K-Line SPEEDTILLER Powerflex 2962P Instruction Manual

2962P POWERFLEX SPEEDTILLER OPERATOR & SAFETY MANUAL
1
1023 W 9th St | PO Box 248, Grafton, ND 58237 | USA
74 Young Rd | PO Box 340 ,Cowra, NSW 2794 | AUS © K-Line Ag 2020
2962P SPEEDTILLER
POWERFLEX
OPERATOR &
OPERATOR &
SAFETY MANUAL
SAFETY MANUAL
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2962P POWERFLEX SPEEDTILLER OPERATOR & SAFETY MANUAL
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2962P POWERFLEX SPEEDTILLER OPERATOR & SAFETY MANUAL
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Dear Customer
Thank you for purchasing a Speedtiller® Powerflex. We would like to assure you that you have made
a good choice, and will be able to rely on this high quality piece of equipment. We ask you to follow the
user’s instructions closely, as this will ensure that you experience the benefits of using the machine
without experiencing the unnecessary down time caused by misuse.
When you receive the machine, make sure that it has not been damaged during transportation and that
no parts are missing. Contact your dealer immediately if any parts are missing. Ensure that all
components are correctly adjusted.
The return of the Warranty Registration Form Page 55 will enable a prompt and efficient identification of
your Speedtiller® Powerflex and attention to any concern you may have.
Before operating PLEASE TAKE THE TIME TO LEARN the process of operation. Do not take the unit for
granted; ease into becoming familiar with your new equipment. The operator should be a responsible
adult familiar with farm machinery and trained for this purpose. Do NOT allow persons to operate or
assemble the unit until they have read this manual and understand how to use this machine, and observe
the safety precautions.
Never exceed the limits of this machine. If its ability to do a job, or to do so safely is in question - DO NOT
TRY IT.
DO NOT attempt to operate this equipment under the influence of drugs or alcohol.
Remember - Your best assurance against accidents is a careful and responsible operator.
If you have any questions not answered in this manual or require additional copies or the manual is
damaged, please contact your dealer or be free to phone us on our free call number:
USA - 1800 445 6882
AUS - 1800 194 131
The team here at K-Line Agriculture trust you enjoy a good season and prove the benefits of owning and
operating a quality machine that is built to perform.
Signed:
James Larsen
General Manager
TM
TM
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2962P POWERFLEX SPEEDTILLER OPERATOR & SAFETY MANUAL
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OP & SAFETY
MANUAL
Table Of Contents
CUSTOMER LETTER 3
LEGAL DISCLAIMER 6
SPECIFICATIONS 6
INTRODUCTION 7
Identifying The Machine 7
Tractor Requirements 7
Defintions Used In This Manual 7
Availability Of Genuine Parts 7
Disc Arm Identification (Rear View) 7
RISK MANAGEMENT 8-10
Identifying Hazards 8
Monitor & Review Control Measures 8
Risk Assessment 8
Risk Control 8
Risk Assessment Score Chart 9
Risk Assessment Table 10
SAFETY 11-25
Important Notice (MUST READ) 11
Safety Alert Symbol 12
Signal Words 12
Your Safety & The Safety Of Others In Important 12
Safety Decal Placement & Quantities 13
Safety Decals 14-16
Logo Placement & Quantities 17
Safety Sign Care 18
Tire Safety & Pressures 19
Hydraulic Operation & Safety 20
Hydraulic Hose Hook Up 20
Hydraulic Color Codes 20
Priming Hydraulic System 21
Hydraulic System Failure 22
Electrical Connection Hook-Up 22
Hitching/Unhitching To Tractor 23
Transporting/Roading 24
Folding/ Unfolding Machine 25
TABLE OF CONTENTS CONTINUED ONTO NEXT PAGE....
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FIELD OPERATION 26-34
Machine Settings 26
Control Bar Hydraulic Valve Stop 26
Speed Range 27
Headlands & Turning 28
Speedtiller Start-Up Tips 28
Performing Maintenance 29
Tracking Adjustments 30
Front Disc Gang Lateral Positioning & Standard Factory Setting 31-33
Adjustment Procedure 33
Ram Stop Combinations 34
Side Coulter Adjustment 33
Excessive Trash Conditions 34
Clogging In Wet Soils 34
Extension Deflector Adjustment 34
Maintenance & Safety 35
After Delivery Check-List 36
Wheel Bearings 36
Lubrication Of Roller Bearings 36
EXPLODED VIEWS 37-41
Speedtiller Jump Arm Assembly 37
Disc Arm Bearing 38
Side Coulter 39
60mm Roller Bearing Shaft 40
Peer Bearing 41
Heavy Duty Roller Bearing 42
Heavy Duty Roller Bearing Instructions 43
ALIGNING BOW ROLLERS 44
MAGNA - LITE WIRING HARNESS SCHEMATIC 45
HYDRAULIC CYLINDER LAYOUT 46
BOLT TORQUE TABLES 47-48
TESTIMONIAL PERMISSION FORM 49-50
WARRANTY 53-57
Warranty Letter 53
Warranty Registration Form 55
Warranty Request Form 57
END OF DOCUMENT 60
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2962P POWERFLEX SPEEDTILLER OPERATOR & SAFETY MANUAL
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SPECIFICATIONS
Figure 1
LEGAL DISCLAIMER
LAST UPDATED: 21/03/20
The information contained in the K-Line Industries Pty Ltd (also trading as “K-Line Ag”
and “K-Line Agriculture”) manual is for general information purposes only. K-Line
Industries Pty Ltd assumes no responsibility for errors or omissions in the contents of the
book.
In no event shall K-Line Industries Pty Ltd be liable for any special, direct, indirect,
consequential, or incidental damages or any damages whatsoever, whether in an action
of contract, negligence with the use of the Service or the contents of the Service. K-Line
Industries Pty Ltd reserves the right to make additions, deletions, or modification to the
contents of this manual at any time without prior notice.
MODEL SPECIFICATIONS 2962P
OPERATING WIDTH APPROX. 6.25M (20.5 FT)
NUMBER OF DISCS 50
DISC CUT SPACING 125MM (5”)
ADJUSTABLE DISC
POSITIONING
YES
STANDARD DISC SIZE 610 x 6MM (24”)
SPEEDTILLER WEIGHT
WITH STANDARD ROLLERS
7500KGS
(16538LBS)
TRANSPORT WIDTH 2.9M (11.0FT)
TRANSPORT HEIGHT 3.35M (11.0FT)
TRACTOR POWER RANGE 260HP TO 350HP
TRACTOR HYDRAULIC REQUIREMENTS
HYDRAULIC REMOTES
STANDARD: 3 X DOUBLE SPOOL
HYDRAULIC ROLLER ADJUSTMENT: 4 X DOUBLE SPOOL
HYDRAULIC PRESSURE 2800 PSI (190 BAR) (19000KPA)
HYDRAULIC FLOW
CAPACITY
REQUIRED MAXIMUM FLOW 10GPM
(38 LITRES/MIN) FLOW ADJUSTABLE
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When you receive the machine, make sure that it has not been damaged during transportation and that no
parts are missing. Only by giving us immediate advice can the necessary replacement parts be obtained.
Ensure that all components are correctly adjusted.
GENUINE PARTS
K-Line spare parts and accessories have been specifically designed and developed for the machines produced.
We would call your attention to the fact that non-genuine parts and accessories are not recommended
by K-Line. The use of such replacement parts frees K-Line from all liability and makes the warranty void.
The installation and/or use of non-genuine parts may, because of technical characteristics of construction,
modify or influence the performance of the machine negatively.
IDENTIFYING THE MACHINE FOR REQUESTING SPARE PARTS
The machine is identified by the serial number on the metal plate on the machine. When requesting spare
parts or maintenance service, please indicate the model and number of your equipment to ensure prompt
and efficient attention.
TRACTOR REQUIREMENTS
10-14 Horsepower x width of machine in feet
25-35 Kilowatt x meter width of machine in meters
Tractor weight must be same as or greater than the towed unit.
Hydraulic valves 3 x double spool
4 x double spool with optional hydraulic roller adjustment
Hydraulic operating pressure 2800 PSI
DEFINITIONS USED IN THIS MANUAL
DISC ARM IDENTIFICATION (REAR VIEW)
FRONT ARM REAR ARM
Figure 3 Figure 4
VIEW FROM REAR OF MACHINE
Figure 2
AFTER DELIVERY
Top plate bolt tension
200ft lbs / 271nm
Disc bolt tension
250ft lbs /340nm
BOLT TENSION
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2962P POWERFLEX SPEEDTILLER OPERATOR & SAFETY MANUAL
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Risk management is the process of finding out what may cause an injury, deciding what may happen as a
result, and doing something about it.
The steps of risk management are:
• Identify the hazards to workplace health and safety arising from work activities
• Assess the risks
• Determine and implement control measures to reduce risk
• Monitor and review the effectiveness of the control measures
IDENTIFYING HAZARDS
Prior to commencing work, all hazards related to the work tasks should be identified. The selection of the
appropriate work procedure(s) will depend on the type of work procedure(s) and hazards involved. Regular
safety inspections will also identify hazards and ensure that control measures are in place.
RISK ASSESSMENT
Risk assessment allows appropriate control measures to be developed. Once hazards have been
identified, they should be assessed in terms of their potential to do harm. To assess risk, consideration
should be given to probability and consequences. (SEE RISK ASSESSMENT SCORE CHART - Pg 9)
RISK CONTROL
Risk control is the process of eliminating or reducing risk factors. Control measures should be chosen and
implemented to eliminate or reduce risk as far as practicable. When deciding on the most appropriate
measures to use, practicality and acceptance of the control measures should be considered.
Safe Working Procedures will be developed for all high – medium risk hazards.
MONITOR AND REVIEW CONTROL MEASURES
The risk identification, assessment and control process requires regular monitoring to ensure the
implemented control measures perform as originally intended and continue to prevent or adequately
control the risk of injury or incident. Control measures should also be checked carefully to ensure that new
hazards are not created, directly or indirectly, by the original control measures.
RISK MANAGEMENT
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AT ALL TIMES COMPLY WITH RECOMMENDATIONS
AND REQUIREMENTS OF THE MANUFACTURER AND
THE ENVIRONMENTAL PROTECTION AUTHORITY
RISK ASSESSMENT SCORE CHART
Figure 5
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CODE HAZARDS RISK
SCORE CONTROL REVISED RISK SCORE
1(A).
CRUSHING - WHEN
ADJUSTING AND CLEANING,
AS MACHINE MAY DROP
WITHOUT WARNING
1
ADJUSTING & CLEANING MUST ONLY BE
DONE WHEN MACHINE IS LOWERED
OR IN TRANSPORT POSITION AND ONLY
AFTER ALL CHAINS AND BOLTS HAVE BEEN
CHECKED FOR TIGHTNESS & WEAR IN THE
LOWER POSITION.
5
1(B).CRUSHING - IMPROPER USE
OF JACK 1
ENSURE JACK IS INSTALLED CORRECTLY &
JACK RECEIVES REGULAR MAINTENANCE.
KEEP FEET AND BODY CLEAR WHEN
OPERATING.
5
1(C). CRUSHING - WHEN HITCHING
TRACTOR 2
ENSURE NO PERSONNEL ARE BETWEEN
TRACTOR & HARROW BAR WHEN HITCHING
TRACTOR
5
1(D).
CRUSHING - PRIOR TO
PRIMING HYDRAULIC SYSTEM,
AS MACHINE MAY DROP
WITHOUT WARNING
1
MACHINE MUST BE LOWERED INTO
WORKING POSITION USING SUITABLE
LIFTING EQUIPMENT BEFORE PRIMING
IS EFFECTED BY SLIGHTLY LOOSENING
FITTING/S INTO CYLINDERS AND
OPERATING TRACTOR HYDRAULICS TO
ACHIEVE FULL UNINTERRUPTED TRAVEL OF
CYLINDER SEVERAL TIMES. THEN
RE-TIGHTEN HYDRAULIC TINE FITTINGS
5
1(E).
SUDDEN LIFT OF DRAWBAR
CAUSING SEVERE INJURY,
IF MACHINE BECOMES
UNHITCHED
1
ENSURE ALL THREE JACKS ARE CORRECTLY
POSITIONED AND TAKING WEIGHT BEFORE
REMOVING DRAWBAR PIN. STICKERS WARN
OPERATOR
5
2(A).
PENETRATION OF
OIL - BROKEN OR BADLY
MAINTAINED HYDRAULIC
LINES
2
MAINTAIN REGULAR CHECKS ON
HYDRAULIC SYSTEM FOR WEAR & CHECK
ALL FITTINGS ARE SECURE
5
2(B).
RUPTURE OF OIL LINES BY
OVER PRESSURE WHEN
MACHINE COMES TO
SUDDEN STOP BEFORE FULLY
LOWERED TO WORKING
POSITION
2
ENSURE TRACTOR OIL FLOW IS LIMITED
TO REDUCE FALLING SPEED OR DO NOT
INTERRUPT MACHINE FALLING UNTIL
MACHINE IS FULLY IN LOWERED POSITION
5
3.
COLLISION - HYDRAULICS
ACCIDENTALLY LOWERED
WHEN MACHINE IS BEING
OPERATED IN TRANSPORT
1
SAFETY PINS MUST BE PUT IN PLACE AS
SOON AS MACHINE IS PUT IN TRANSPORT
POSITION AND IF TRAVELLING ON PUBLIC
ROADS TO DISCONNECT HYDRAULICS
FROM TRACTOR
5
ALL HAZARDS & RISKS ARE CONTROLLED THROUGH SAFE WORKING
PROCEDURES & ADEQUATE SIGNAGE
RISK ASSESSMENT
CONTINUED
CONTINUED
Figure 6
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2962P POWERFLEX SPEEDTILLER OPERATOR & SAFETY MANUAL
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It is the responsibility of the operators to:
Read and understand your manual.
Take time to familiarize yourself with the
operation of this machine, particularly
the safety signs and devices fitted to this
machine.
USE OF MACHINE BEYOND ITS LIMITS OR
INTENT OF OPERATION WILL VOID WARRANTY.
Slow down in terrain such as rocks, or other difficult
operating conditions.
• Safe work procedure analysis must be performed
before attempting to assemble this machine.
• Do not attempt to operate this equipment under the
influence of Drugs & Alcohol.
• K-Line Ag can not be held responsible for any injury,
death or property damage in the process of
assembling this machine.
• Ensure hydraulic system is fully primed. Pg 21
IMPORTANT
NOTICE
For further information
please contact :
US: 1800 445 6882
AU: 1800 194 131
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ALL OPERATORS MUST UNDERSTAND AND ABIDE BY MAINTENANCE SAFETY
PROCEDURES SET OUT IN THIS BOOK.
IT IS THE RESPONSIBILITY OF THE ASSEMBLER TO ATTACH ALL SAFETY SIGNS
AND DEVICES TO THIS MACHINE. FAILURE TO OBSERVE THE INSTRUCTIONS OF
THIS BOOKLET COULD RESULT IN SERIOUS INJURY OR DEATH.
When you see this symbol, you must be
alert to the possibility of injury or death.
SAFETY ALERT SYMBOL
SAFETY ALERT!!
SAFETY...YOU CAN LIVE WITH IT
SIGNAL WORDS
Indicates potentially
hazardous situation that,
if not avoided MAY result
in serious injury or death
if proper safety measures
are not taken.
Indicates a potentially
hazardous situation that, if
not avoided COULD result
in serious injury or death if
proper safety measures are
not taken.
The use of signal words, DANGER, WARNING
AND CAUTION relating to the safety
messages. The appropriate signal word is
selected when using the following guidelines.
Indicates an imminently
hazardous situation that if
not avoided, WILL result
in serious injury or death if
proper safety measures are
not taken.
YOUR SAFETY AND THE SAFETY OF OTHERS IS
IMPORTANT
• BE PREPARED!
• BE SAFE!
• BE AWARE!
• BE SEEN!
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SAFETY ALERT!!
SAFETY...YOU CAN LIVE WITH IT
YOUR SAFETY AND THE SAFETY OF OTHERS IS
IMPORTANT
SAFETY DECAL PLACEMENT
Figure 8
Decals & quantities shown in table below:
Figure 7
DECALS USED ON MACHINE
A B C D E G H I J K L M N O P Q R T U W
1 2 1 1 2 1 1 4 1 1 1 2 2 1 2 1 1 1 1 1
Figure 7
*NOTE: Decal “I” is used on Australian
machines but not used on USA mahines
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A. 9WD-W022
B. 9WD-C023
C. 9WD-W05
SAFETY DECALS
D. 9WD-D04
E. 9WD-D01V
F. 9WD-D01H
G. 9WD-W021
H. 9WD-C04
I. 9WD-I01
*NOTE:
NOT ALL DECALS
GO ON ALL MODELS.
(See previous page for
details)
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J. 9WDW-T5
K. 9WDD-T3
L. 9WD-W024
M. 9WD-W10
N. 9WD-W01
0. 9WD-D01
R. AUS SPEED STICKER MAX 32KPH/20MPH
SAFETY DECALS
CONTINUED
CONTINUED
T. HYDRAULIC COLOR
S. 9WD-W02
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U. 9WD-I02
W. FOLDING INSTRUCTION
Y. WHEEL DEPTH
SAFETY DECALS
CONTINUED
CONTINUED
*NOTE:
WHEEL DEPTH STICKER:
WHITE WITH CUT OUTS
(SHOWN AS BLACK)
P. 9WD-R01
Q. 9WD.F01
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LOGO STICKERS
LARGE SPEEDTILLER STICKER:
1410 X 210MM
(2 x either side of drawbar)
SMALL SPEEDTILLER STICKER:
677 X 100MM
(2 x front wing weldments)
K-LINE AGRICULTURE STICKER:
380 X 125MM
(1 x back of center frame)
Figure 9
Figure 10
Figure 11
Figure 12
Center between arrows
shown in images below
Figure 13
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Australia: K-Line Agriculture
PO Box 340
74 Young Rd
Cowra NSW 2794
Email: [email protected]
Free-call: 1800 194 131
Locate where necessary. Refer to safety decal placement- Pgs 13-17
SAFETY SIGN CARE
Figure 12
Figure 14
Figure 15
• Keep safety signs clean and legible at all times.
• Replace safety signs that are missing or have become illegible.
• Replaced parts that displayed a safety sign should also display the current sign.
TO ORDER SAFETY DECALS CONTACT:
USA: K-Line Agriculture
PO Box 248
1023 W 9th St
Grafton ND 58237
Email: [email protected]
Free-call: 1800 445 6882
HOW TO INSTALL SAFETY SIGNS:
• Be sure that the installation area is clean and dry.
• Decide on the exact position before you remove the backing paper.
• Remove the smallest portion of the split backing paper.
• Align the decal over the specified area and carefully press the small portion with the exposed sticky
backing in place.
• Slowly peel back the remaining paper and carefully smooth the remaining portion of the decal in
place.
• Failure to comply could result in serious injury or death.
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• Always cage tires before seating beads.
• Never exceed stated pressures when
seating beads.
• Do not attempt to mount a tire unless
you have the suitable equipment and
experienced personnel.
• Inflating tires can be dangerous. Always
stand to the side when inflating.
• Failure to comply could result in serious
injury or death.
• Load ratings of replacement tires
should meet or exceed weight
requirements.
• Correct pressure is 90PSI/620KPA
(Center) 75PSI/517KPA (Wing).
• Before mounting wheel to machine,
check all hub and rim contact surfaces
are undamaged and free of paint, dirt
and grease.
• Lubricate wheel stubs with standard
viscosity oil.
• Tension wheel nuts to 350ft/lbs
/474nm.
• For field operation: Re-tension after
1st, 5th, then every 50 hrs of
operation.
• For road travel re-tension first 3 miles
(5kms), 10 miles (15kms), and
thereafter at 25 miles (40kms) intervals.
SERVICING PROCEDURES
TIRE PRESSURE
Center:
90PSI / 620KPA
Wing:
75PSI / 517KPA
Wheel Nut Tension:
350ft lbs / 474 nm
Tire Pressures When Fitted With Standard
22.5 Inch Tires
When optional flotation tires are fitted
use tire pressures stated on the tire. If
no pressure stated use 50/55 PSI.
Figure 16
Figure 17
Figure 18
TIRE SAFETY & PRESSURES
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HOSE GRIP COLOR CODES
COLOR FUNCTION
GREEN WING LIFT
BLUE ROLLER (OPTION)
RED WHEEL LIFT
YELLOW FORE & AFT (TILT)
• For ease of hook up, hose grip handles are color coded.
• The same color is used for each hydraulic circuit.
• To distinguish between EXTEND and RETRACT, hose grips are marked
accordingly.
• Clean hydraulic hose breakaway ends before connecting to tractor.
• Hose grip circuits are color coded and marked accordingly for In & Out.
• After disconnecting tractor, ensure hydraulic hoses are safely stored in
the hose holder.
HYDRAULIC HOSE HOOK UP
Figure 20 Hydraulic Ram Extension & Retraction Diagram
Figure 19
Figure 21
Out
In
FORE & AFT (TILT)
CIRCUIT
WHEEL LIFT
CIRCUIT
WING FOLD
CIRCUIT
ROLLER
CIRCUIT
Out
In
Out
In
Out
In
EXTEND
HYDRAULIC OPERATION & SAFETY
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