Kabelmat MATBOI 200 T User manual

MATBOI /
SPULBOI
TRANSLATION OF THE ORIGINAL
OPERATING MANUAL
Winding
|
Unwinding
|
Wrapping
|
Measuring
|
Cables
|
Wires
|
Ropes
|
Pipes
|
Hoses
Manual coil and spool storage system

Kabelmat® Wickeltechnik GmbH
Steinbuckelweg 25
D-72293 Glatten
Tel.: +49 74 43 / 96 70-0
Fax.: +49 74 43 / 96 70-39
E-mail: service@kabelmat.com
This documentation is based on the knowledge at the time it was created. We cannot guarantee that the specifications are cor-
rect and complete. We reserve the right to make technical changes due to advancements.
All rights reserved, especially the rights to duplication, dissemination and translation. No part of this work may be reproduced in
any form (by printing, photocopying, microfilm or any other method) or stored, processed or copied by electronic means without
the written approval of Kabelmat Wickeltechnik GmbH.

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Table of contents
1Introduction 5
1.1 Completeness 5
1.2 Storage location 5
1.3 Presentation conventions 5
1.3.1 Warning concept 5
1.3.1.1 Warnings 5
1.3.1.2 Signal words and pictographs 6
1.3.2 Information concept 6
1.3.3 Action concept 7
1.4 Notations 7
2Safety 8
2.1 Intended use 8
3Description 9
3.1 Layout 9
3.2 Function 10
3.3 Accessories 11
3.3.1 MATBOI coil bearing 11
3.3.1.1 MATBOI 200 T 11
3.3.1.2 MATBOI 300 T 11
3.3.1.3 MATBOI 450 T 12
3.3.1.4 MATBOI 480 T - left / right 12
3.3.1.5 MATBOI 650 T - left / right 13
3.3.2 SPULBOI spool bearing 13
3.3.2.1 SPULBOI horizontal 13
3.3.2.1.1 SPULBOI 200-4-S 13
3.3.2.1.2 SPULBOI 300-3-S 14
3.3.2.1.3 SPULBOI 450-2-S 14
3.3.2.2 SPULBOI vertical 15
3.3.2.2.1 SPULBOI 200-7-S 15
3.3.2.2.2 SPULBOI 310-7-S 15
3.3.2.2.3 SPULBOI 310-4-S 16
3.3.2.2.4 SPULBOI 310-5-S 16
3.3.2.2.5 Cable guide rail 17
4Technical data 18
4.1 Base frame / wall profile rails 18

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4.2 MATBOI coil bearing 19
4.3 SPULBOI spool bearing 20
4.3.1 Empty spools 21
4.4 Measuring devices 21
5Transport, set-up, storage, disposal 22
5.1 Transport 22
5.2 Set-up 22
5.3 Storage 22
5.4 Disposal 22
6Operation 23
6.1 Setting 23
6.1.1 MATBOI 480 T and MATBOI 650 T pop-up protection 23
6.2 Adjusting 24
6.2.1 MATBOI 200 T / 300 T / 450 T 24
6.2.2 MATBOI 480 T / 650 T 25
6.2.3 SPULBOI 200-4-S / 300-3-S / 450-2-S 26
6.2.4 SPULBOI 200-7-S / 310-7-S 27
6.2.5 SPULBOI 310-4-S / 310-5-S 28
7Service 29
7.1 Replacement parts 29
7.1.1 MATBOI 200 T / 300 T / 450 T 29
7.1.2 SPULBOI 200-4-S / 300-3-S / 450-2-S 30
8Customer service 31
9Change history 32

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1 Introduction
This technical document contains detailed descriptions for the safe and proper commissioning and
monitoring of the product (hereinafter also referred to as the storage system).
It also contains safety instructions and general instructions on the product.
This document is only for specially trained, authorized personnel.
1.1 Completeness
This technical document is only complete together with the other applicable documents.
The following documents are considered other applicable documents:
1.2 Storage location
Always store this technical document and all other applicable documents within reach and accessible
for later use.
1.3 Presentation conventions
This section contains an overview of the symbols used and the methods for highlighting text.
1.3.1 Warning concept
This technical document indicates warnings as follows.
1.3.1.1 Warnings
Warnings relate to entire chapters or to sections, subsections or several paragraphs within this tech-
nical document. Warnings are structured on the following pattern:
Warning
Type and source of hazard
Consequences
►What to do
►What to do

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1.3.1.2 Signal words and pictographs
The following signal words are used:
Signal word
Meaning
DANGER
Indicates a dangerous situation that will lead to death or severe injury if
not prevented.
WARNING
Indicates a dangerous situation that may lead to death or severe injury if
not prevented.
CAUTION
Indicates a dangerous situation that may lead to injury if not prevented.
NOTE
Indicates a situation that may lead to property damage if not prevented.
Tab. 1 Signal words
The following pictographs warn of hazards:
Pictograph
Meaning
Warns of a hazard location.
Warns of a crushing hazard.
Tab. 2 Pictographs on hazards
1.3.2 Information concept
The following pictographs are used for important information:
Pictograph
Meaning
Important information.
Tab. 3 Pictograph indicating important information

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1.3.3 Action concept
One-step action instructions
Action instructions that consist of just one work step are structured as follows:
Purpose of action (optional)
►Instruction
➢Result of action instruction (optional)
✓Result of action (optional)
Multi-step action instructions
Action instructions that consist of more than one work step are structured as follows:
Purpose of action (optional)
►1. Instruction
➢Result of action instruction 1 (optional)
►2. Instruction
➢Result of action instruction 2 (optional)
✓Result of action (optional)
1.4 Notations
This technical document uses the following notations:
Notation
Use
Example
Fig.
Figure number
Figure cross-reference
Fig. 1
Tab.
Table number
Table cross-reference
Tab. 1
Chap. Chapter number -
Chapter name
Chapter cross-reference
Chap. 4 - Technical data
Pg. Page number
Page cross-reference
Pg. 6
Tab. 4 Notations in use

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2 Safety
This technical document contains detailed explanations of how to safely and properly connect, start,
operate and monitor the product.
•Read this technical document carefully and thoroughly to get to know the product.
•This technical document is part of the product.
•Especially read and observe the safety instructions in this chapter.
•Observe the warnings in this technical document to prevent function-related hazards.
•The product is manufactured according to the state of the art. Nonetheless, when it is not used as
intended, hazards can arise to the user’s life and limb, or damage can occur to the product or
other property.
2.1 Intended use
The product is for storing and unwinding windable goods, such as cables, leads, wires, ropes, tapes,
hoses or pipes. The smallest permissible bending radius according to the specifications of the material
must be observed.
Depending on the equipment, cable coils and / or cable spools can be stored ready for removal.
If a product is equipped for special applications, it is only designed to measure the material specified
in the sales contract.
Any other use is considered improper use.
This product poses no hazard to people, property or the environment when it is used properly and the
requirements and conditions in this technical document and the warnings posted on the product are
obeyed.
The following is considered intended use:
•Operate the product according to this technical document, the agreed delivery conditions and the
technical data.
•Make sure that all required work is done only by qualified personnel.
•Use the included equipment and special tools exclusively for their intended purpose and as speci-
fied in this technical document.
•Operate the product only if it is in technically perfect condition and displays no faults.
The owner bears sole responsibility for any injury or property damage occurring due to improper use
of the product.

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3 Description
The storage system is suitable for cable coils and cable spools that are stored ready for unwinding.
The storage system is available as a wall-mounted version (with wall rails) or mobile on a mobile stor-
age rack (with lockable swivel castors).
The storage system can be equipped with different, braked bearing plates and spools, and can thus
be individually adapted (see Chap. 4 - Technical data).
3.1 Layout
Fig. 1 Example combination MATBOI / SPULBOI
1
SPULBOI 310-7-S
2
MATBOI 300 T
3
MATBOI 480 T left / right
(also available with pop-up protection)
4
MATBOI 650 T right
(also available with pop-up protection)
5
Storage rack (optional with MESSBOI 25
bracket)
6
Travelling mechanism

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3.2 Function
Storage rack / wall profile rails
The storage rack / wall profile rails are used to hold the various bearing arrangements. The storage
rack is equipped with lockable swivel castors for mobile use.
MATBOI coil bearing
MATBOI coil bearings are used for cable coils, hoses and profiles, depending on the design.
SPULBOI spool bearing
The SPULBOI spool bearings are used for cable spools.

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3.3 Accessories
3.3.1 MATBOI coil bearing
3.3.1.1 MATBOI 200 T
Fig. 2 Layout of MATBOI 200 T
1
Shelf
2
Bearing plate
3
Clamping bolt
4
Clip-on holder
5
Unwind brake with cable guide and pos-
sibility of mounting the MESSBOI 10 H
3.3.1.2 MATBOI 300 T
Fig. 3 Layout of MATBOI 300 T
1
Shelf
2
Bearing plate
3
Clamping bolt
4
Clip-on holder
5
Unwind brake with cable guide and pos-
sibility of mounting the MESSBOI 10 H

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3.3.1.3 MATBOI 450 T
Fig. 4 Layout of MATBOI 450 T
1
Shelf
2
Bearing plate
3
Clamping bolt
4
Clip-on holder
5
Unwind brake with cable guide and pos-
sibility of mounting the MESSBOI 10 H
3.3.1.4 MATBOI 480 T - left / right
Optionally available with pop-up protection.
Fig. 5 Layout of MATBOI 480 T
1
Bearing plate
2
Pop-up protection with counter plate
(optional)
3
Bearing arm

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3.3.1.5 MATBOI 650 T - left / right
Optionally available with pop-up protection.
Fig. 6 Layout of MATBOI 650 T
1
Bearing plate
2
Bearing arm
3.3.2 SPULBOI spool bearing
3.3.2.1 SPULBOI horizontal
3.3.2.1.1 SPULBOI 200-4-S
Fig. 7 Layout of SPULBOI 200-4-S
1
Shelf
2
Bearing plate
3
Centring piece
4
Unwind brake with cable guide and pos-
sibility of mounting the MESSBOI 10 H

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3.3.2.1.2 SPULBOI 300-3-S
Fig. 8 Layout of SPULBOI 300-3-S
1
Shelf
2
Bearing plate
3
Centring piece
4
Unwind brake with cable guide and pos-
sibility of mounting the MESSBOI 10 H
3.3.2.1.3 SPULBOI 450-2-S
Fig. 9 Layout of SPULBOI 450-2-S
1
Shelf
2
Bearing plate
3
Centring piece
4
Unwind brake with cable guide and pos-
sibility of mounting the MESSBOI 10 H

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3.3.2.2 SPULBOI vertical
3.3.2.2.1 SPULBOI 200-7-S
Fig. 10 Layout of SPULBOI 200-7-S
1
Spool holder
2
Spool with integrated axle
3.3.2.2.2 SPULBOI 310-7-S
Fig. 11 Layout of SPULBOI 310-7-S
1
Spool with integrated axle
2
Spool holder

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3.3.2.2.3 SPULBOI 310-4-S
Fig. 12 Layout of SPULBOI 310-4-S
1
Spool
2
Axle
3
Axle support
3.3.2.2.4 SPULBOI 310-5-S
Fig. 13 Layout of SPULBOI 200-5-S
1
Spool
2
Axle support
3
Axle

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3.3.2.2.5 Cable guide rail
Fig. 14 Layout of cable guide rail
1
Cable guide rail
2
MESSBOI 10 (optional)

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4 Technical data
4.1 Base frame / wall profile rails
Storage rack 650 mobile
H x W x D
approx. 1780 x 1040 x 700 mm
Load-lifting capacity
max. 200 mm
Weight
approx. 42 kg
Tab. 5 MATBOI / SPULBOI base frame
Attachment for storage rack
H x W x D
approx. 60 x 30 x 315 mm
Tab. 6 Accessories - MATBOI / SPULBOI attachment for storage rack
Wall profile rails (pair)
H x W x D
approx. 980 x 30 x 13 mm
Weight
approx. 1 kg
Tab. 7 MATBOI / SPULBOI wall profile rails

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4.2 MATBOI coil bearing
MATBOI 200 T
MATBOI 300 T
MATBOI 450 T
Plate-Ø
200 mm
300 mm
450 mm
Coil Ø
max. 190 mm
max. 290 mm
max. 440 mm
Height of core bolt
110 mm
110 mm
110 mm
Core adjustment
range
80 - 150 mm
90 - 180 mm
150 - 250 mm
Coil weight
max. 8 kg
max. 10 kg
max. 12 kg
Weight
approx. 8.6 kg
approx. 9.2 kg
approx. 10.2 kg
Tab. 8 Accessories - MATBOI horizontal coil bearing
MATBOI 480 T
left
MATBOI 480 T
right
MATBOI 650 T
left
MATBOI 650 T
right
Swivel arm version
left
right
left
right
Plate-Ø
480 mm
480 mm
650 mm
650 mm
Coil Ø
max. 470 mm
max. 470 mm
max. 640 mm
max. 640 mm
Height of core bolt
250 mm
250mm
250 mm
250 mm
Core adjustment
range
140 - 320 mm
140 - 320 mm
180 - 500 mm
180 - 500 mm
Coil weight
max. 20 kg
max. 20 kg
max. 20 kg
max. 20 kg
Tab. 9 Accessories - MATBOI horizontal coil bearing with swivel arm
MATBOI 480 T pop-up protection
MATBOI 650 T pop-up protection
Cover plate-Ø
max. 480 mm
max. 650 mm
Boundary rods
5 piece
5 piece
Height of
boundary rods
305 mm
305 mm
Coil height
max. 230 mm
max. 230 mm
Weight
7.3 kg
10 kg
Weight of
cover plate
2.7 kg
3.8 kg
Tab. 10 Accessories - pop-up protection for MATBOI 480 T and MATBOI 650 T

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4.3 SPULBOI spool bearing
SPULBOI 200-4-S
SPULBOI 300-3-S
SPULBOI 450-2-S
Plate-Ø
200 mm
300 mm
450 mm
Spool Ø
max. 190 mm
max. 290 mm
max. 440 mm
Mandrel
Ø 16 x 200
Ø 16 x 200
Ø 16 x 200
Centring cone
25 - 80 mm
25 - 80 mm
25 - 80 mm
Spool weight
max. 8 kg
max. 8 kg
max. 8 kg
Tab. 11 Accessories - SPULBOI horizontal spool bearing
SPULBOI 200-7-S
SPULBOI 310-7-S
Number of spools
7
7
Spool Ø
150 - 200 mm
310 mm
Spool width
75 - 80 mm
75 mm
Core Ø
140 - 320 mm
140 - 320 mm
Spool weight
max. 4 kg
max. 5 kg
Tab. 12 Accessories - SPULBOI vertical spool bearing
SPULBOI 310-4-S
SPULBOI 310-5-S
Number of spools
4, stored individually
5, stored individually
Spool Ø
max. 310 mm
max. 310 mm
Spool width
max. 215 mm
max. 167 mm
Axle Ø
10 mm
10 mm
Axle load
max. 5 kg
max. 5 kg
Tab. 13 Accessories - SPULBOI vertical spool bearing stored individually
This manual suits for next models
11
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