Kalamazoo KS690HV-5 User manual

KALAMAZOO
INDUSTRIES, INC.
KALAMAZOO, MI.
PH: [phone] www.kalamazooind.com
KI
KS690HV-5 6” X 90” BELT GRINDER
INSTRUCTION MANUAL
MADE IN USA

KALAMAZOO
INDUSTRIES, INC.
KALAMAZOO, MI.
PH: [phone] www.kalamazooind.com
KI
WARRANTY
All products are guaranteed for a period of one year from receipt of order to the original purchaser,
against defects in material workmanship under normal use. Electric motors are warranted by the motor
manufacturer for a period of one year and will be repaired by the nearest motor repair station. If non-
repairable, they will be replaced by Kalamazoo Industries. Please call for instructions [phone].
RETURN POLICY
Authorization must be obtained before returning merchandise. Please call our customer service
department for a return authorization number [phone]. Please include with your return a copy of
your invoice of packing slip. All material must be new and unused in the original packaging. Material
must be sent back prepaid (unless otherwise indicated) by Kalamazoo Industries. Credit upon inspection
at Kalamazoo Industries. All returns will be subject to a 10% restock charge. Used merchandise is non-
returnable. No returns will be accepted after one year of invoice date.
BELT GRINDER SAFETY
• READ THE OPERATING INSTRUCTIONS BEFORE RUNNING MACHINE.
• ALWAYS WEAR SAFETY GLASSES OR A FULL FACE SHIELD FOR PROTECTION.
• KEEP HANDS CLEAR OF THE SANDING AREA.
• NEAR WEAR GLOVES OR LOOSE FITTING CLOTHES WHEN OPERATING THIS
MACHINE.
• ALWAYS KEEP HAIR TIED BACK OR COVERED.
• LET MACHINE ROTATION COME TO A FULL STOP BEFORE CHANGING BELT.
• KEEP SAFETY GUARDS IN PLACE. DO NOT ALTER GUARD OR MACHINE IN ANYWAY.
ANY ALTERATIONS TO GUARDS OR MACHINE COULD CAUSE SERIOUS INJURY.
• ALL BELT SANDERS SHOULD BE OPERATED IN A WELL-VENTILATED AREA. THE
DUST CREATED WHEN SOME MATERIALS ARE SANDED CAN BE HARMFUL. DUST
MASKS ARE RECOMMEND AS A PRACTICAL MEAN OF MINIMIZING DUST
INHALATION. FUMES FROM OTHER OTHER SOURCES CAN ALSO CAUSES FIRES
WHEN INTACT WITH SANDING SPARK.
• SPARKS CREATED BY SANDING SHOULD BE DIRECTED DOWNWARD AND AWAY
FROM THE FACE AND BODY. DON NOT GRIND NEAR FLAMMABLE MATERIAL.
• ELECTRIC GRINDING MACHINES ARE NOT INTENDED FOR USE IN OR NEAR WATER.
THIS INCLUDES AN OPERATOR STANDING ON A WET FLOOR OR WORKING
AROUND CONTAINERS OF WATER OR OTHER CONDUCTIVE LIQUIDS.

KALAMAZOO
INDUSTRIES, INC.
KALAMAZOO, MI.
PH: [phone] www.kalamazooind.com
KI
READ AND UNDERSTAND ALL OPERATING INSTRUCTIONS AND SAFETY
PRECAUTIONS BEFORE OPERATING UNIT
OPERATING INSTRUCTIONS
INSPECT YOUR NEW UNIT CAREFULLY FOR SIGNS OF SHIPPING DAMAGE. IF DAMAGED,PLEASE
CONTACT CARRIER AND SUBMIT A CONCEALED DAMAGED REPORT. DO NOT RETURN GOODS TO
US WITHOUT OUR RGA NUMBER AND SHIPPING INSTRUCTIONS. SEE PAGE 2 FOR RETURN POLICY
AND WARRANTY.
BEFORE STARTING OR CONNECTING ELECTRICALS, VERIFY THE PHASE AND VOLTAGE OF THE
UNIT.
BE SURE MACHINE IS BALANCE CORRECTLY SO IT WILL NOT TIP OVER.
TO GUARD AGAINST CONCEALED DAMAGE, STAND CLEAR AND OBSERVE UNIT FOR THE FIRST
FEW MINUTES OF OPERATION. GUARDS MUST NEVER BE REMOVED. KEEP ALL SAFETY GUARDS,
WORK TABLES, ETC, IN PROPER ADJUSTMENT. WORK TABLE MUST BE KEPT WITHIN 1/8” FROM
THE SANDING BELT.
ABRASIVE BELT TENSION
ABRASIVE BELT IS CONTROLLED BY SPRING TENSIONS. THE TENSIONS RELEASE LEVER (#21)
CONTROLS THE BELT BELT TENSION. PULL (#21) OUT TO RETRACT HEAD, WHICH WILL RELEASE
BELT TENSION. PUSH (#21) IN TO EXTEND HEAD, WHICH WILL APPLY TENSION TO THE SANDING
BELT. ADJUST THE BELT TENSION TO THE MINIMUM SUFFICIENT TO ENSURE GOOD CONTACT
WITH THE DRIVE AND IDLER WHEELS. THEN THE BELT WILL TRACK PROPERLY UNDER BOTH
START UP AND GRINDING CONDITIONS..
PLATEN ALIGNMENT
USING A STRAIGHT EDGE, SET THE STRAIGHT EDGE ON THE PLATEN (#29) SO IT SPANS ACROSS
BOTH THE DRIVE AND CONTACT WHEEL PULLEY FACES. DRIVE PULLEY CLEARANCE SHOULD BE
1/8” LOWER THAN PLATEN FACE AT THE OUTER EDGES OF THE DRIVE PULLEY. CONTACT WHEEL
CLEARANCE SHOULD BE 1/32” LOWER THAN PLATEN FACE. USE BRACKETS (#27) TO LOWER OR
RAISE PLATEN HEIGHT.
DRIVE PULLEY
POOR BELT TRACKING CAN RESULT FROM NORMAL WEAR OVER TIME OF THE DRIVE PULLEY.
THE DRIVE PULLEY FACE IS CROWNED SLIGHTLY TO HOLD BELT TRACKING. WHEN THE CROWN
IS WORN DOWN AND THE DRIVE PULLEY BECOMES FLAT FACED, TRACKING PROBLEMS WILL
RESULT. A QUICK FIX WOULD BE TO WRAP A FEW LAYERS OF MASKING TAPE AROUND THE
CENTER HIGHER THAN THE OUTER EDGES IF THIS ALLEVIATES THE PROBLEM, THEN A NEW
PULLEY WILL WILL BE NEEDED WITH THE CORRECT CROWN ON IT.
CHANGING BELT
TURN MACHINE POWER OFF. RELEASE BELT TENSION WITH TENSION RELEASE HANDLE (#21),
CHANGE THE BE LT (MAKE SURE OF THE CORRECT ROTATION). RE-TENSION THE BELT WITH
(#21).

KALAMAZOO
INDUSTRIES, INC.
KALAMAZOO, MI.
PH: [phone] www.kalamazooind.com
KI
DUST COLLECTOR
IF YOUR GRINDER HAS A DUST COLLECTOR SYSTEM BE SURE TO THOROUGHLY CLEAN THE BASE
AND FILTER AFTER EVERY USE AND OR SWITCHING MATERIALS. DO NOT MIX MATERIALS.
MIXING MATERIALS COULD CAUSE A FIRE.
TRACKING THE BELT
TO TRACK BELT LOOSEN (#37) THEN ADJUST (#36) UP AND OR DOWN. ONCE ABRASIVE BELT IS
CENTERED LOCK (#37) TO KEEP BELT TRACKED. BE SURE THE ABRASIVE BELT FULLY COVERS
THE CONTACT WHEEL. DO NOT SLIP OFF THE ABRASIVE BELT AND RUB THE CONTACT
WHEEL WITH WORK PIECE. THIS WILL RADIUS THE CONTACT WHEEL FACE EDGES AND
RESULT IN POOR BELT TRACKING.
MACHINE HEAD ANGLE
NOTE: THE GRINDER HEAD IS FIXTED AND CAN’T BE ADJUSTED
BELT STORAGE
STORE COATED ABRASIVES IN A DRY AND COOL LOCATION.
OPERATING INSTRUCTIONS CONTINUED

A
A
G
4
1
42
X 6 PLACES
47
FRONT VIEW
2
3.31
D
FF
40 41
55
X 2 PLACES X 2 PLACES
HOLES FOR TABLE GUARD, PLATEN TOP GUARD COVER,
AND TOP BACK GUARDS ARE LOCATED AND DRILLED
AND TAPPED DURING FABRICATION.
1
2
2
2
346 10 11
46652
53
9 10 11
X 4 PLACES
12
14
13
42
40 41
X 2 PLACES
15
25
12
44
44 44 44 44
47
39
45
39
45
47
42
43
45
38
38
40
41
55
22
12
54
54
29
30 30
56 10 37
X 4 PLACES
48
49
48
49
51
41
50
X 2 PLACES
57
57
57
57
RIGHT SIDE VIEW
41
40
X 2 PLACES
4
1/4
1/4
4
1
48
49
3
CC
X 2 PLACES
1
ANGLE IRON #53 AND ASSOCIATED
BRACKETS ARE LOCATED AND WELDED
IN PLACE DURING FABRICATION.
53
47
2
2 2
42
LEFT SIDE VIEW
1/4
1/4
B
B
SECTION A-A
SCALE 1 : 2
INSIDE DETAILS/ SIDE VIEW
27
28 10 11
BACK GUARD PLATE IS
WELDED TO MAIN FRAME
DURING FABRICATION.
HOLES FOR MAIN FRAME DOOR AND IDLER WHEEL
GUARD ARE LOCATED, DRILLED AND TAPPED
DURING FABRICATION.
2
2
2
3
53
78
28 10 11
12
14
15
42
44 44 44 44
57
54 44 44
57
27
24
12
21
19
11
20
22
26
25
55
29
?
40
41
X 2 PLACES
1/4
1/4 1/4 1/4
1/4
1/4
1/4
1/4
1/4
SECTION B-B
SCALE 1 : 2
IDLER PULLEY DETAILS
12
14
13
15
42
1716
DETAIL D
SCALE 1 : 2
TRACKING BLOCKS DETAIL
BOLT TOP IS GROUND
DOWN TO FIT.
33
33
31 37
36
33
32 35 34
33
EE
SECTION C-C
INTERNAL TOP VIEW
4
12
SECTION E-E
SCALE 1 : 2
ATTACHING MOTOR
TO FRAME
5 6
X 4 PLACES
4
0.25
0.25
0.25
0.50
15.25 9.50
SECTION F-F
WELDING MAIN FRAME BRACES
TO TOP LID OF DUST COLLECTOR
2
2
2
MAIN FRAME IS WELDED IN PLACE AND MAIN
FRAME BRACKETS ARE WELDED TO DCV-6
DUST COLLECTOR DURING FABRICATION.
1/4 1/4 1/4
DETAIL G
FRONT VIEW OF MAIN
FRAME BRACES
2
ANGLE IRON #53 AND ASSOCIATED
BRACKETS ARE LOCATED AND WELDED
IN PLACE DURING FABRICATION.
PLEASE REFER TO DCV-6 DRAWING FOR ADDITIONAL
DETAILS REGARDING THE DCV-6 DUST COLLECTOR.
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 DCV-6 DCV-6 DUST COLLECTOR 1
2 041-083A BRACE FOR KS690HV 3
3
291-045 MAIN FRAME FOR KS690 SANDER 1
4
486-001A
5 HP MOTOR FOR FOR KS390-
490-690HV
1
5
HHC5037020 3/8-16 X 1-1/4 HHCS GR5 Z
4
6
SLWZ037 3/8 SPLIT L/W Z 5
7
699-049 KS690 FRAME SPACER 1
8
291-018
CAST IRON FRAME FOR S460 DRY
SANDERS
1
9
HHC5031032 5/16-18 X 2 HHCS GR5 Z 4
10 SLWZ031 5/16 SPLIT L/W Z 12
11
UFWZ031 5/16 USS F/W Z 9
12 960-021
YOKE AND SHAFT ASSEMBLY FOR
KS690 SANDER
1
13 SSKA031006 5/16-18 X 3/8 SOC SET KNURL PT. 1
14 701-054 SPINDLE, IDLER FOR KS690 SANDER 1
15 936-022
WHEEL, CONTACT FOR KS690
SANDERS
1
16 123-016 S6 IDLER PULLEY LOCK COLLAR 1
17 SSKA025004 1/4-20 X 1/4 SOC SET KNURL PT. 1
18 699-033 SPACER, IDLER WHEEL FOR KS690 1
19 HHT5031032
5/16-18x2 HEX HEAD TAP BOLT GR5
ZINC
1
20 BWWA031 5/16 BOWED SPRING WASHER 21/64 1
21 455-003
TENSION RELEASE LEVER FOR S6
SANDER HEADS
1
22 STNZ031
5/16-18 STOVER LOCK NUT ZINC-
WAX
1
23 697-024 S6 BELT TENSION SPRING 1
24 ROLA025024 1/4 X 1-1/2 ROLL PIN 1
25 560-062
ALUMINIUM DRIVE WHEEL FOR KS690
SERIES SANDERS
1
26 049-074 P1 X 1-1/8 SPLIT TAPER BUSHING 1
27 041-061
BRACKET, PLATEN SUPPORT FOR
KS690
2
28 HHC5031016 5/16-18 X 1 HHCS GR5 Z 2
29 563-036 PLATEN FOR KS690 SANDERS 1
30 FSCA031016 5/16-18 X 1 FSHCS 2
31 053-009
TRACKING BLOCK- 5/16 THREADED
HOLE
1
32 053-009B
TRACKING BLOCK- 1/2-13
THREADED HOLE
1
33 SHCA025012 1/4-20 X 3/4 SHCS 4
34 SPPA050020
1/2-13 X 1-1/4 SPRING PLUNGER W
BROWN DELRIN NOSE ALLOY
1
35 FJNZ050 1/2-13 F H JAM NUT Z 1
36 HHC5031020 5/16-18 X 1-1/4 HHCS GR 5 Z 1
37
FHN5031
5/16-18 FHN GR5 ZINC 5
38 291-045BACKPANEL
KS690 MAIN FRAME REAR GUARD
PANEL
1
39 291-045TOPBACK KS690 MAIN FRAME TOP REAR
GUARD
1
40 HHC5025008 1/4-20 X 1/2 HHCS GR5 Z
7
41 SLWZ025 1/4 SPLIT L/W Z 9
42 829-062 TABLE, GUARD FOR KS690 SANDER 1
43 291-045DOOR
KS690 MAIN FRAME DOOR 1
44 BSCA025008 1/4-20 X 1/2 BSHCS 6
45
829-062A KS690 PLATEN TOP GUARD COVER
1
46 HHC5037016
3/8-16 X 1 HHCS GR5 Z
3
47 342-146
IDLER WHEEL GUARD, FOR KS690HV
GRINDER
1
48 455-014
ARM FOR KS390, KS490 WORK TABLE
1
49
829-042
TABLE, WORK FOR KS690 GRINDER 1
50 HHC5025012 1/4-20 X 3/4 HHCS GR5 Z 2
51 UFWZ025 1/4 USS F/W Z 2
52 UFWZ037
3/8 USS F/W Z
1
53 291-045ANGLEIRON
BRACKET FOR KS39HV, KS490HV,
KS690HV MAIN FRAME
1
54 291-045BLOCK
LATCH MOUNTING BLOCK FOR
KS39HV, KS490HV, KS690HV MAIN
FRAME
1
55
041-117
SWITCH BRACKET TO MOUNT
MAGNETIC SWITCH ON TO A KS390,
KS490, KS690 - 5HP
1
56 HHC5031012
5/16-18 X 3/4 HHCS GR5 Z 4
57
170-001
BALL CATCH-DOOR LATCH FOR
MACHINE PANELS AND
ENCLOSURES
1
A A
B B
C C
D D
E E
F F
G G
H H
8
8
7
7
6
6
5
5
4
4
3
3
2
2
1
1
KS690 HORIZONTAL
VACUUM
DO NOT SCALE DRAWING
KS690HV
SHEET 1 OF 1
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:5
WEIGHT:
REV
DWG. NO.
E
SIZE
TITLE:
NAME
DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
BEND
TWO PLACE DECIMAL
THREE PLACE DECIMAL
APPLICATION
USED ON
NEXT ASSY
PROPRIETARYAND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
<INSERT COMPANY NAME HERE>. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
<INSERT COMPANY NAME HERE> IS
PROHIBITED.