Kamado Joe KETTLE JOE KJ15043321 User manual

A GUIDE TO
KAMADO COOKING
KETTLE JOE™ OWNER’S MANUAL
Manual Code: 9804190015 | 220318-GH
KJ15040320, KJ15043321

Table of Contents
Warnings
Parts List & Tools Required
Grill Set-Up Instructions
Assembly Instructions
Hinge Adjustment
Cleaning and Care
Quick Start Guide
Zone Cooking
2
6
7
8
8
16
16
17
Grill does not come with charcoal.

2
WARNING
• This manual contains important information necessary for the proper
assembly and safe use of the appliance.
• Read and follow all warnings and instructions before assembling and using
the appliance.
• Keep this manual for future reference.
Failure to follow these instructions could result in fire, explosion or burn
hazard which could cause property damage, personal injury or death.
CARBON MONOXIDE HAZARD
• Burning charcoal or wood chips gives off carbon monoxide, which has no
odor and can cause death.
• Use only outdoors where it is well ventilated.

• WARNING! This grill will become very hot. Do not move it during operation.
• WARNING! Do not use indoors!
• WARNING! Do not use spirit or petrol for lighting or re-lighting! Use only
firelighters complying to EN 1860-3!
• WARNING! Keep children and pets away from grill at all times. Do NOT allow
children to use grill. Close supervision is necessary when children or pets are in
the area where grill is being used.
•A MAJOR CAUSE OF FIRES
IS FAILURE TO MAINTAIN
REQUIRED CLEARANCES (AIR
SPACES) TO COMBUSTIBLE
MATERIALS. IT IS OF UTMOST
IMPORTANCE THAT THIS
PRODUCT BE INSTALLED ONLY
IN ACCORDANCE WITH THESE
INSTRUCTIONS.
• Do not use the grill in a confined and/or habitable space e.g. houses, tents,
caravans, motor homes, boats. Danger of carbon monoxide poisoning fatality.
• Always use grill in accordance with all applicable local, state and federal fire
codes.
• Before each use check all nuts, screws and bolts to make sure they are tight and
secure.
• Never operate grill under overhead construction such as roof coverings, carports,
awnings or overhangs.
• Grill is for OUTDOOR USE ONLY.
• Keep a minimum 10 ft. (304.8CM) clearance of all combustible materials such as
wood, dry plants, grass, brush, paper or canvas.
READ ALL INSTRUCTIONS
WARNINGS AND
IMPORTANT SAFEGUARDS
3
MAINTAIN A MINIMUM
DISTANCE OF 10 FT.
(304.8CM) FROM
OVERHEAD
CONSTRUCTION, WALLS,
RAILS OR OTHER
STRUCTURES.

4
• Never use grill for anything other than its intended use. This grill is NOT
for commercial use.
• Use of alcohol, prescription or non-prescription drugs may impair user’s
ability to assemble or safely operate grill.
• Keep a fire extinguisher accessible at all times while operating grill.
• When cooking with oil or grease, have a type BC or ABC fire extinguisher
readily available.
• In the event of an oil or grease fire do not attempt to extinguish with water.
Immediately call the fire department. A type BC or ABC fire extinguisher
may, in some circumstances, contain the fire.
• Use grill on a level, non-combustible, stable surface such as dirt, concrete,
brick or rock. An asphalt surface (blacktop) may not be acceptable for
this purpose.
• Grill MUST be on the ground. Do not place grill on tables or counters. Do
NOT move grill across uneven surfaces.
• Do not use grill on wooden or flammable surfaces.
• Keep grill clear and free from combustible materials such as gasoline and
other flammable vapors and liquids.
• Do not leave grill unattended.
• Do NOT allow anyone to conduct activities around grill during or following
its use until it has cooled.
• Never use glass, plastic or ceramic cookware in grill. Never place empty
cookware in grill while in use.
• Never move grill while in use. Allow grill to cool completely (below 115°F
(45°C)) before moving or storing.
• Do not store grill with hot ashes or charcoal inside grill. Store only when
fire is completely out and all surfaces are cold.
• Never use grill as a heater. READ CARBON MONOXIDE HAZARD.
• The grill is HOT while in use and will remain HOT for a period of time
afterwards and during cooling process. Use CAUTION. Wear protective
gloves/mitts.
• DO NOT bump or impact the grill to prevent personal harm, damage to grill
or spillage/splashing of hot cooking liquid.
WARNINGS AND IMPORTANT
SAFEGUARDS

• Be careful when removing food from grill. All surfaces are HOT and may
cause burns. Use protective gloves/mitts or long, sturdy cooking tools for
protection from hot surfaces or splatter from cooking liquids.
• Do not touch HOT surfaces.
• Grill is HOT during use. To avoid burns, keep face and body away from
vents and when opening lid. Steam and hot air are expelled during use.
• When cooking above 350°F (175°C), carefully open the grill (or burp the
grill) each time you lift the grill dome to prevent flashback – a surge of
white-hot heat caused by a rush of oxygen. Partially opening the lid 2-3
inches (5-8cm) and allowing heat to escape for about 5 seconds should
prevent this.
• Air dampers are HOT while the grill is in use and during cooling. Wear
protective gloves when adjusting.
• Grill has an open flame. Keep hands, hair and face away from flame. Do
NOT lean over grill when lighting. Loose hair and clothing may catch fire.
• DO NOT obstruct flow of combustion and ventilation.
• Do not cover cooking racks with metal foil. This will trap heat and may
cause damage to the grill.
• Never leave HOT coals or ashes unattended.
• Fuel should be kept red hot for at least 30 minutes prior to use.
• Do not cook before the fuel has a coating of ash.
• Do not remove ash drawer while ashes and charcoal are HOT.
• Use protective gloves when handling this grill or working with fire. Use
protective gloves or long, sturdy tools when adding wood or charcoal.
• The maximum amount of charcoal for the Kettle Joe is 6 lbs. (2.7 kg). Never
overfill charcoal grate. This can cause serious injury as well as damage to
the grill.
• Dispose of cold ashes by placing them in aluminum foil, soaking with water
and discarding in a non-combustible container.
• SloRoller should not be used for temperatures over 500°F (260°C)
WARNINGS AND IMPORTANT
SAFEGUARDS
SAVE THESE INSTRUCTIONS
5

1. KONTROL TOWER™TOP VENT (1)
2. LID HANDLE BRACKET (1)
3. GRILL DOME (1)
4. LID HANDLE (1)
5. HALF MOON COOKING GRATES (2)
6. HEAT DEFLECTOR (1)
7. KETTLE SLOROLLER™(1)
8. MULTI-PANEL™CERAMIC FIREBOX (6)
9. CHARCOAL BASKET (1)
10. SLIDE-OUT™ASH DRAWER (1)
11. SLIDE-OUT ASH DRAWER BASE (1)
12. HINGE/LID BRACKET (1)
13. HINGE (1)
14. HINGE BRACKET (1)
15. LEFT SIDE SHELF (1)
16. GRILL BASE (1)
17. RIGHT SIDE SHELF (1)
18. GRILL BASE BOTTOM (1)
19. LEGS (4)
20. BOTTOM PLATE (1)
21. LOCKING SWIVEL CASTERS (2)
22. NON-LOCKING SWIVEL CASTERS (2)
1
3
5
7
8
9
10
15
16 17
19
19
19
19
20
21
22
21
22
6
18
13
12
14
4
2
11
6

Grill Set-Up
UNBOXING YOUR GRILL
Open the dome of the grill and remove the components from
the inside of the
grill. Handle the internal ceramic parts with care
.
KETTLE JOE
1Once the internal components of the grill have been removed, lift the grill
out of the container and set it aside. Due to the weight of this grill, we highly
recommend two people perform this task. Do NOT lift the grill by the side shelf
tabs. Use the rear hinge and the front lower vent opening as lifting points.
7
Hardware

Kettle Joe Hinge Adjustments
Remove 8 nuts from the base (no need for further use).
Keep screws metal washers and mica gaskets for steps 2 and 3.
8
1
Hand Wheel
Hinge Pin
Locked
Position Open
Position
Pull out the pin and rotate 90°. Loosen the
hand wheel and slide hinge up. When the hinge
is close to upper secure point, rotate the pin
and allow it to go into the upper hole of hinge.
Close the lid and make sure it sits properly on
the SLOROLLER™, re-tighten the hand wheel.
16
18

9
4mm
2
3
4mm
19
19
M6X16
X2
ф6
X2
A
C
M6X16
X2
ф6
X2
A
C
M6X20
X4
19
18
19
WASHER
X4
GASKET
X4
PRE-ASSEMBLED
M6X20
X4
WASHER
X4
GASKET
X4
PRE-ASSEMBLED
18
WASHER
GASKET
M6X16
A
6 WASHER
19
WASHER
GASKET
M6X16
A
6 WASHER
19
DO NOT FULLY TIGHTEN SCREWS.
DO NOT FULLY TIGHTEN SCREWS.

10
4
5
M6X16
X4
ф6
X4
20
5mm
21
22
21
22
E
F
FRONT
LOCKING
CASTERS
REAR
NON-LOCKING
CASTERS
16mm
Wrench
X1
I
FLIP THE GRILL OVER AND FULLY TIGHTEN ALL LEG
AND BOTTOM SHELF HARDWARE AT THIS TIME.
DO NOT FULLY TIGHTEN SCREWS.

11
13
12
4mm
M6X16
X4
M6
X4
7
A
B
M6X16
X2
M6
X2
6
4mm
2
4
A
B
WASHER
X2
ф6
X2
C

12
8
9
M6
X4
ф6
X4
13
13
14
M6
X2
M6X16
X2
B
C
D
B

13
5
8
9
11
10
10
Loosen the hand wheel and pull the hinge pin to adjust the hinge height.
Insert the SLOROLLER™, Heat Deflector, and Cooking Grates.

14
1
15 17
7
5
5
11
12
Loosen the hand wheel and pull the hinge pin to adjust the hinge height.
Insert the SLOROLLER™, Heat Deflector, and Cooking Grates.
6
Use the SLOROLLER™ for smoking
only. Do not use the SLOROLLER™
when temperatures exceed 500°F.

15
With SlOROLLER™
13
Without SlOROLLER™

Your Kamado Joe grill is made of quality materials, so general care and
maintenance is minimal. The best way to protect your Kamado Joe from the
elements is with a grill cover.
Cleaning & Care
SELF-CLEANING
1Add charcoal and light it.
2Install the cooking grates.
3Open the top and bottom air vents fully and let the temperature inside
the grill rise to 500°F (260°C) with the dome closed.
4Hold the temperature at around 500°F (260°C) for 15-20 minutes.
5Close the bottom vent fully and wait another 15-20 minutes to close
the top vent.
This process will burn off any unwanted residue from the inside of your
grill. Before cooking again, brush the cooking grate with a standard grill
brush. Use a soft bristle brush on the ceramics to remove any residue.
Once or twice a year, you should do a more thorough cleaning of the
inside of the grill. Remove the internal components and remove any
residual ash or debris that has collected between the grill body and the
internal components. Use a plastic
bristle brush to clean the inside ceramic surface and scoop or vacuum
debris from the bottom of the grill before replacing the internal
components.
16
Quick Start Guide
STARTING IT UP
1Add charcoal to firebox and light using one or two fire starters.
2Leave dome open for 10 minutes with the bottom vent fully open.
3Close the dome.
4Begin closing the top vent and bottom vent when the dome
temperature is within 50°F (10°C) of your target.
MAINTAINING TEMPERATURE
To lower the temperature, decrease the airflow through the grill by
closing the vents. Conversely, raise the temperature by opening the vents.
Adjustments to the vents are not immediate—allow 10–15 minutes for
a vent change to take effect. Because your ceramic Kamado Joe retains
heat so well, it can take some time to fully heat. Give your grill 20–40
minutes to stabilize the temp before you start cooking.
COOLING IT DOWN
1When finished cooking, close the bottom vent completely.
2Once the temperature falls below 400°F (205°C), close the top
vent almost completely, but leave a small crack.
3Do not cover the grill until the dome is cool to the touch.
TO LOWER THE TEMPERATURE, CLOSE THE VENTS.
TO RAISE THE TEMPERATURE, OPEN THE VENTS.

17
ZONE COOKING
3 different cooking zones.
ZONE 1
ZONE 2
ZONE 3
Normal
Grilling
Level.
Drop-Down
Searing and
Combined
Grilling
Level.
SLOROLLER™
Smoking Level.
Do not exceed
500°F.
1
2
3

QUICK TEMPERATURE GUIDE
Approximate temperatures for cooking techniques.
CAUTION
BURP
When cooking above 350°F (175°C), carefully open the grill (or burp the
grill) each time you lift the grill dome to prevent flashback.
LIQUIDS
Do not spill liquids inside or on the grill while it is hot.
SPARKS
Be aware of sparks and embers when using the grill on a wooden deck.
DURING OPERATION
Do not leave your grill unattended with the grill dome open.
GRILLING 400600˚F 205315°C
SEARING 500750˚F 260400°C
BAKING 300750˚F 150400°C
ROASTING 300450˚F 150230°C
SMOKING 225275˚F 105135°C
18

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