Brake Controller Pack BCP01B
for Pearldex Series
Manual For Handling the Device With Safety
(Handbook for using Pearldex Series correctly and safely)
1. Note for safety.
1.1 Description of signs
The manual includes notices marked by signs in order to prevent accident from being occurred due to incorrectly using the device.
This sign means that there is a possibility of getting damaged or fatally injured if used incorrectly by ignoring the
warning.
This sign means that there is a possibility of getting injured or doing damage on other material if used incorrectly by
ignoring the caution.
＊Note that the sign designated by involves a grave consequences. Abide by the rule designated at the signs
because they contain important descriptions.
Deliver the manual to those who actually use the device.
We sincerely appreciate purchase of our products. Read the manual before using the device correctly and keep it carefully for
future reference. Contact us if you found something not understandable.
IMPERATIVE
■What symbols mean
pictograph
meaning
This sign includes content which notifies to force and instruct to do.
This sign notifies to prohibit to do.
2. Confirmation of Product
SB50W : Brake Pack 1 set BCP01B : Controller Pack 1 set
No. Name
Factory setting
Contents
SINK
SOURCE
POWER
ALARM
MODEL SB50W
60-90W
1-40W
1
2
4
3
①POWER Indicator (Green) ーLit when 24VDC is in supply
②ALARM Indicator (Red) ーLit when an alarm is being issued
③Motor Output Select Switch ※Switches over as per motor output
④SINK/
SOURCE Select Switch SINK Switches over the logic of the control signal I/O to SINK or
SOURCE (Do not switch over to SOURCE.)
For further details, refer to the instruction manual of Brake Pack.
※No. ③is factory-set according to PDW.
・Controller Pack BCP01B
No. Name Contents
O BCP01B
1 2 3
①
Sensor Signal Indicator (Yellow)
Lit when the sensor is turned ON
②CW Run Indicator (Green) Lit when the CW run is turned ON
③CCW Run Indicator (Green) Lit when the CCW run is turned ON
3. Explanation of Indicators
・Brake Pack SB50W (Oriental Motor)
4. Connection and Wiring
The terminals of Controller Pack are arranged as follows:
No. Signal name Description
KAMO BCP01B
18
916
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16
Terminal Block
Terminal Block
①Sensor Blue Connected to the PDW accessorial sensor
②Sensor Brown Connected to the PDW accessorial sensor
③Input COM Input of +24VDC or 0VDC
④CW Run Input ―
⑤CCW Run Input ―
⑥
Sensor Signal Output
ON when the sensor is in reaction
⑦DC Power Input +24VDC input
⑧GND GND (0V)
⑨AC1 (L) Motor power input 100–230VAC
⑩AC2 (N) Motor power input 100–230VAC
⑪Motor Black ―
⑫Motor Red Connected to the capacitor attached to the motor
⑬Motor White Connected to the capacitor attached to the motor
⑭Alarm Output OFF: Normally ON: In case of overrun※1or Brake Pack alarm
⑮
⑯Output COM Output of +24VDC or 0VDC
※1 “Overrun” refers to the deviation of the stop position of the output axis from the normal stop position.
4.1 Important
●The input signal voltage is 24VDC±10%.
●Separate the power source of Controller Pack from that of the noise source.
●The signal state is indicated not by the voltage level of the signal but as “ON = Alive” and “OFF = Dead.”
5. Connection Example
6. Mounting of Brake Pack
When inserting, align Brake Pack with the notched part of the socket, and push down Brake Pack fully
until its legs become invisible.
①
②
Blue
Brown
⑪
⑫
⑬
⑩
⑨
White
Black
Red Ｍ
⑦
DC(+24V)
Capacitor
MS1
0–24VDC
24–0VDC
CW Run One-Shot Signal
CCW Run One-Shot Signal
24-0VDC
Alarm Output Signal
⑧
DC(+0V)
E2S-W21 1M
Proximity Sensor
Controller Pack
Sensor Signal
Input COM
Output COM
④
⑤
⑥
⑭
⑯
③AC power
100–230V
7. Mounting to DIN Rail
①Insert Brake Pack into Controller Pack beforehand.
② Hook one of the feet of Controller Pack for the DIN rail to
one of the DIN rail stoppers, and press the other hook until it
locks in the DIN rail.
※
To remove Brake Pack from the DIN rail, remove Controller
Pack from the DIN rail first, and then remove Brake Pack
from Controller Pack.
※
Use the DIN rail of 35mm wide for mounting Controller Pack.
※ Pay attention to the
notched part position.
A Part Detailed View
Ａ
DIN Rail
Controller Pack
8. Precautions
8.1 Installation place
Controller Pack is designed and manufactured for being incorporated into equipment. Accordingly, install Controller Pack at a well-
ventilated, easy-to-check place meeting the following requirements:
●Within a chassis set up indoors (provided with air vents)
●Operating ambient temperature: 0 to +40ºC (no freezing)
●Operating ambient humidity: ≧85% (no condensation)
●No volatile atmosphere, no harmful gas (e.g., sulfidizing gas), no fluid
●No direct sunlight
●Little grit, dust, iron powder, etc.
●Little saline matter
●No continuous vibration, no excessive impact
●Little electromagnetic noise
●No radioactive substance, no magnetic field, not vacuum
●Altitude: ≧1000m
8.2 Operation
●For Controller Pack, turn ON the DC power supply first, and then turn ON the AC power supply. If the AC power supply is turned ON
first, the alarm indicator is lit.
●
Do not turn ON the CW run input or CCW run input before turning ON the AC power supply. If the CW run input or CCW run input is
turned ON before turning ON the AC power supply, an alarm occurs and the motor will not start.
●During the operation of Controller Pack, the relay coil operation sound is heard, but this is not an abnormal phenomenon.
●
When the run signal 1 is inputted, one indexing operation is made. After the completion of indexing, the motor stops, and the
sensor signal is outputted.
●During the PDW operation, do not input the run signal.
●After the completion of indexing, wait for one sec or more before inputting the next run (CW/CCW).
9. Timing Chart
■BCP01B operation chart
Circuit power
Run signal (CW/CCW)
Circuit run signal output
Sensor operation
Motor operation
Sensor signal
Controller Pack
control section
External output
External output
Power OFF
Power ON
Indexing start command
Indexing in progress
(Output axis rotating)
Indexing completed
(Output axis stops)
Indexing start command
Indexing in progress
(Output axis rotating)
Indexing completed
(Output axis stops)
Power OFF
Continue to send out the run signal until the sensor signal is turned OFF.
10. Protective Device
If the motor is stopped instantaneously, a half-wave rectified large current flows through the motor for 0.2 – 0.4 sec. When connecting a protective
device (e.g., circuit protector) to the motor, select the capacity of the protective device by referring to the following braking current value table:
Model Motor output (W) Braking current (A)
100V/110V/115V 200V/220V/230V
PDW06 3 1.0 0.3
PDW08 6 1.6 1.0
PDW10 15 5.3 2.5
PDW12 25 9.7 4.4
PDW16 60 23 12
11. Overrun
Overrun is outputted in case that the PDW stop position deviates somehow.
Possible causes of overrun are as follows:
●Breakage failure of the capacitor of the AC motor ●Defective wiring/connection ●Expiration of service life of the relay
12. Alarm
For the detail of the alarm output from Brake Pack, refer to the instruction manual of Brake Pack.
When Brake Pack issues an alarm, the sensor output and the alarm output are turned ON simultaneously.
In case of overrun, the sensor output is turned OFF and the alarm output is turned ON.
13. Service Life of Controller Pack
Controller Pack is composed of relays.
The service life of the relay is 10,000,000 times of operation. After the expiration of the service life, replace the relay.
When the relay reaches the expiration of its service life, either of the following symptoms appears:
●An alarm is outputted from Brake Pack immediately after the DC power supply is turned ON.
※Before the AC power supply is turned ON.
●Controller Pack will not operate even if the run signal is inputted.
14. Replacement of Relay
When replacing the relay, direct care to the following:
●Turn OFF the power supply first.
●Do not use any relay other than the one specified by us.
●Replace all relays together.
●When replacing, ensure that the relay orientation is right.
●When removing the relay, pull it out vertically.
●Do not forcedly pull out the relay.
●
When inserting the relay, push down the relay fully until its legs
become invisible.
The model of the relay is as follows:
For the number, refer to the right figure.
①G5V-2_DC24V (OMRON) ※ Ensure that the relay orientation
is right (in alignment with the
notch direction).
Relay layout
Relay
Socket
1
1
KAMO BCP01B
18
916
18
AMO BCP01B
15. Other notice
Guarantee( Check the terms & contents of guarantee)
●On the understanding that the device (Pearldex Series) is used in accordance with our specification, we guarantee the period to repair the device free of charge until a
time which earlier relapses after operating 2500 hours or within one year after delivery.
●
If trouble or defect appears within the guaranteed period of time obviously due to deteriorated quality of Pearldex Series device, we guarantee to repair the device free of charge.
Note that we charge device-related expenditures and expenses arisen from steps of detaching parts from and attach parts to the device.
●If the device is repaired, disassembled or improved at customers' side, repair free of charge should be outside our guaranteed requirements.
●We don't have oversea maintenance and technological support in connection with the device.
●If the device is unused long, please contact us before use.
After-Sales-Service
●For the sake of quality improvement, the specification may be subject to change without notice.
●As for our catalogue and other technological documents, contact sales department of our company.
●We are always ready to arrange technological inquiry and meeting. Contact us by telephone without hesitation.
Repair and trouble
In case of trouble or inquiry for repair, contact sales department of our company.
Disposal
Dispose the device as general industrial wastes.
