Kampmann KSW Assembly instructions

KSW
► Assembly, installation and operating instructions
Keep these instructions in a safe place for future use!
Issue03/22EN
SAP No.1562745

3
Table of contents
1 General ................................................................................................................................. 4
1.1 About these instructions ........................................................................................................................ 4
1.2 Explanation of Symbols.......................................................................................................................... 4
2 Safety.................................................................................................................................... 5
2.1 Correct use............................................................................................................................................. 5
2.2 Limits of operation and use.................................................................................................................... 5
2.3 Personnel requirements - Qualifications ................................................................................................ 6
2.4 Personal Protective Equipment .............................................................................................................. 6
3 Transport, storage and packaging........................................................................................ 7
3.1 General transport instructions ............................................................................................................... 7
3.2 Scope of delivery.................................................................................................................................... 7
3.3 Storage .................................................................................................................................................. 8
3.4 Packaging .............................................................................................................................................. 8
4 Technical data....................................................................................................................... 9
5 Construction and function .................................................................................................... 10
5.1 Overview................................................................................................................................................ 10
5.2 Brief description..................................................................................................................................... 10
6 Installation and wiring ......................................................................................................... 11
6.1 Requirements governing the installation site......................................................................................... 11
6.2 Installation............................................................................................................................................. 11
6.2.1 Installation situation (unit installed).......................................................................................................... 11
6.2.2 Installing the KSW in a dry wall................................................................................................................. 12
6.2.3 Adjusting the eccentric rollers ................................................................................................................... 13
6.2.4 Adjusting the throttle ................................................................................................................................ 13
7 Pre-commissioning checks.................................................................................................... 14
8 Maintenance ......................................................................................................................... 15
8.1 Clean the inside of the unit.................................................................................................................... 15

KSW
Luftdurchlässe
Assembly, installation and operating instructions
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1 General
1.1 About these instructions
These instructions ensure the safe and efficient handling of this equipment. These instructions form an integral part of the
equipment and have to be kept in the direct vicinity of the equipment and available to personnel at all times.
All personnel must have carefully read through these instructions prior to commencing all work on the equipment. A funda-
mental prerequisite for safe working is compliance with all the stated safety instructions and other instructions contained in
this manual.
In addition all local occupational health and safety at work regulations apply, as do general safety provisions governing the
use of the equipment.
Illustrations in this guide are intended to provide a basic understanding and may differ from the actual model.
Ongoing tests and further developments may result in small variations between the unit supplied and the instructions.
1.2 Explanation of Symbols
WARNING!
This combination of symbol and signal word indicates a possible hazardous situation.
IMPORTANT NOTE!
It represents a potentially hazardous situation, which could lead to damage to property or for a measure to
optimise workflows.
IMPORTANT NOTE!
This symbol highlights useful hints, recommendations and information for efficient and trouble-free opera-
tion.

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Luftdurchlässe
Assembly, installation and operating instructions
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2 Safety
This section provides an overview of all important safety aspects to ensure optimum protection of personnel as well as safe
and trouble-free operation. In addition to the safety instructions in these operating instructions, the valid safety, accident pre-
vention and environmental protection regulations must be observed for the area of use of the unit. It is the duty of the oper-
ator to ensure that instructions relating to maintenance (e.g. relating to hygiene) are complied with.
2.1 Correct use
Intended use of the unit also includes adherence to these instructions.
Information in accordance with EN60335-1
This unit can be used by children aged 8 years or more and also by people with reduced physical, sensory or mental cap-
abilities or a lack of experience and knowledge, if they are supervised or have been instructed in the safe use of the unit
and the resulting dangers. Do not allow children to play with the unit. Do not allow children to clean and maintain the
unit without supervision.
This unit is not intended for permanent connection to the drinking water supply system.
This unit is intended for being accessible to the general public.
Any use beyond or other than the stated intended use is considered as misuse.
Any change to the unit or use of non-original spare parts will cause the expiry of the warranty and the manufacturer’s liabil-
ity.
2.2 Limits of operation and use
IMPORTANT NOTE!
Warning of misuse!
In the event of misuse, as itemised below, there is a danger of limited or failing operation of the unit. En-
sure that the airflow can circulate freely.
Never operate the unit in humid areas, such as swimming pools, wet areas etc.
Never operate the unit in rooms with an explosive atmosphere.
Never operate the unit in aggressive or corrosive atmospheres (e.g. sea air).

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Luftdurchlässe
Assembly, installation and operating instructions
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2.3 Personnel requirements - Qualifications
Expertise
The installation of this product requires specialist knowledge of heating, cooling, ventilation, installation and electrical engin-
eering. This knowledge, generally learned in professional training in one of the fields mentioned above, is not described sep-
arately.
Damage caused by improper installation is the responsibility of the operator or installer. The installer of these units should
have adequate knowledge of the following gained from specialist professional training
Safety and accident prevention regulations
Guidelines and recognised technical regulations, i.e. Association of German Electricians VDE regulations, DIN and EN
standards.
VDI 6022; maintenance personnel must be trained to Category B (possibly Category C) to comply with hygiene require-
ments (as required).
The installation, operation and maintenance of this unit must comply with the applicable laws, standards, provisions and reg-
ulations in the respective country and the current state of the art.
Expertise
The installation of this product requires specialist knowledge of heating, cooling, ventilation, installation and electrical engin-
eering.
Damage caused by improper installation is the responsibility of the operator or installer. The installer of these units should
have adequate knowledge of the following gained from specialist professional training
Safety and accident prevention regulations
Country-specific guidelines and recognised technical regulations, i.e. Association of German Electricians (VDE) regula-
tions, DIN and EN standards.
VDI 6022; maintenance personnel must be trained to Category B (possibly Category C) to comply with hygiene require-
ments (as required).
2.4 Personal Protective Equipment
Personal protective equipment is used to protect people from impaired safety and health when working with the unit. The ap-
plicable accident prevention regulations at the place of use apply in all cases.
Personnel have to wear personal protective equipment during maintenance and troubleshooting on and with the unit.

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Luftdurchlässe
Assembly, installation and operating instructions
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3 Transport, storage and packaging
3.1 General transport instructions
Check on delivery for completeness and transport damage.
Proceed as follows in the event of visible damage:
Do not accept delivery or only accept with reservations.
Record any transport damage on the transportation documents or on the transport company's delivery note.
Submit a complaint to the freight forwarder.
IMPORTANT NOTE!
Warranty claims can only be made within the applicable period for complaints. (More information is avail-
able in the T&Cs on the Kampmann website)
IMPORTANT NOTE!
2 people are needed to transport the unit. Wear personal protective clothing when transporting the unit.
Only lift the unit on both sides and not by the pipes / valves.
IMPORTANT NOTE!
Material damage caused by incorrect transport!
Units being transported can drop or topple over if transported wrongly. This can cause serious material
damage.
Proceed carefully when unloading the equipment on delivery and when transporting it on site and note
the symbols and instructions on the packaging.
Only use the holding points provided.
Only remove packaging shortly before assembling the unit.
3.2 Scope of delivery
IMPORTANT NOTE!
Check the scope of delivery!
Check the delivery for damage.
Check that the articles and type numbers are correct.
Is the delivery and number of items delivered correct?

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Luftdurchlässe
Assembly, installation and operating instructions
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3.3 Storage
Store packaging under the following conditions:
Do not store outdoors.
Store in a dry and dust-free place.
Store in a frost-free place.
Do not expose to aggressive media.
Protect from direct sunlight.
Avoid mechanical vibrations and shocks.
IMPORTANT NOTE!
Under certain circumstances, packages can carry storage instructions that exceed the requirements listed
here. Comply with these instructions accordingly.
3.4 Packaging
Handling packaging materials
IMPORTANT NOTE!
Dispose of packaging materials in line with the applicable statutory requirements and local regulations.

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Luftdurchlässe
Assembly, installation and operating instructions
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4 Technical data
Weight of KSW
Length [mm] 500 800 1000 1200
Weight of 1-slotted unit
[kg] 2.9 4.8 6.7 8.1
Weight of 2-slotted unit
[kg] 3.1 4.9 6.1 7.3

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Luftdurchlässe
Assembly, installation and operating instructions
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5 Construction and function
5.1 Overview
1
2
34
Fig.1: KSW at a glance
1Extract air spigot 2Supply air spigot
3Output front (1-slot version) 4Output front (2-slot version)
5.2 Brief description
The KSW is a combined diffuser for use in drywalls. The diffuser combines a supply and extract air opening in a single system.
The visible outlet front runs continuously so that the opening has the appearance of a continuous slot.

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Luftdurchlässe
Assembly, installation and operating instructions
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6 Installation and wiring
6.1 Requirements governing the installation site
Only install and assemble the unit if the following conditions are met:
Make sure that the wall/ceiling is sufficiently load-bearing to take the weight of the unit (Technical data [}9]).
Make sure that the ceiling is sufficiently load-bearing to take the weight of the unit (Technical data [}9]).
Make sure that the unit is securely suspended/standing.
Ensure that the airflow can circulate freely.
6.2 Installation
2 people are needed to install the unit.
CAUTION!
Risk of injury from sharp metal housing!
The inner metal of the casing can have sharp edges.
Wear suitable protective gloves.
6.2.1 Installation situation (unit installed)
1
2
3
4
Fig.2: KSW installation situation (cross-section)
1Supply/exhaust air spigot 2KSW
3Dry wall, double panelled (A = 100 mm) diffuser front 4Diffuser front

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Assembly, installation and operating instructions
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6.2.2 Installing the KSW in a dry wall
Version with 1-slotted diffuser front Version with 2-slotted diffuser front
Diameter of spigot 78 mm Diameter of spigot 98 mm
Fig.3: Dimensions of KSW installation openings
Provide installation openings in the dry wall as per the drawing.
(* Maximum distance to the ceiling)
1
2
X
Fig.4: Installing the KSW
Using brackets 1 (by others), fix the KSW to the dry wall.
Support the KSW from below with a dry wall profile 2 and provide this with adequate insulation for acoustic decoup-
ling.
Note: To ensure that the slot profile sits flush with the wall, install the KSW so that its neck lies flush with the gypsum
board panel (detail X).

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Luftdurchlässe
Assembly, installation and operating instructions
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6.2.3 Adjusting the eccentric rollers
The air stream can be manually adjusted using the eccentric rollers as shown on the diagram below using a slot-head screw-
driver.
C/D
4/3
B/C
A/B
1/A
3/2
2/1
D/E
E/F
F/6
6/5
5/4
A
B
C
D
E
F
6
1
2
3
4
5
min. max.
Reading area Volumetric flow
Air stream directions
Fig.5: Control of the air stream direction
6.2.4 Adjusting the throttle
-
1
2
2
2+
Fig.6: Adjusting the throttle
1Throttle 2Adjustment straps
I: Adjust the throttle 1 with the diffuser front dismantled by pulling the adjustment straps 2.
II: Adjust the throttle 1 with the diffuser front fitted by pulling the adjustment straps 2. Once you have adjusted the
throttle, push the adjustment straps back into the plenum of the diffuser front.
III: A minus symbol will be visible at the highlighted position when the throttle is closed.
IV: Open the throttle by pulling the adjustment straps to the right. The plus symbol will be visible at the highlighted posi-
tion.
V: Close the throttle again by pulling the adjustment straps to the left.

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Luftdurchlässe
Assembly, installation and operating instructions
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7 Pre-commissioning checks
Before initial commissioning, check whether all the necessary conditions have been met so that the unit can function safely
and properly.
Structural tests
Check that the unit is securely standing and fixed.
Check the horizontal installation/suspension of the unit.
Check whether all components are properly fitted.
Check whether all dirt, such as packaging or site dirt, has been removed.
Air-side checks
Check whether there is unimpeded flow at the air inlet and outlet.

KSW
Luftdurchlässe
Assembly, installation and operating instructions
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8 Maintenance
8.1 Clean the inside of the unit
Check all elements that come into contact with air (internal surfaces of the unit, outlet elements etc.) for dirt or deposits dur-
ing maintenance and use a commercially available product to remove.
Fig.7: Dismantling the air outlet front
Unscrew the screws on the left and right on the front of
the air outlet until it can be removed.
Remove the air outlet front.

https://www.kampmanngroup.com/hvac/products/dif-
fusers/ksw
Country Contact
Great Britain
Kampmann UK Ltd.
Dial House, Govett Avenue
Shepperton, Middlesex, TW17 8AG
T +44 1932/ 228592
F +44 1932/ 228949
E [email protected]
W Kampmann.co.uk
03/22 ENSAP-Nr.1562745