KAPLAN 48084 User manual

5 Section Locker # 48084
1 bottom shelf (one side will be unfinished)
1 middle shelf (back panel groove will be on both sides)
1 divider shelf (back edge will be flat, with notches for dividers)
1 top shelf (one side will have groove for back panel and 8 plastic
cam inserts)
1 right side panel*
1leftsidepanel*
2 toe kick boards
4 bottom dividers
4 top dividers ( will have notch for divider shelf cut in)
1 bottom back panel
5 top back panels
*left and right side panels are identified as if you were standing in front of the assembled unit. The groove to
accommodate back panels will be on the inside back of the side panels
left side right side
28 50 millimeter hex bolts
16 connecting cam pins
16 cam locks
16 wooden dowels
6 37 millimeter flat head Phillips wood screws
20 15 millimeter round head Phillips wood screws
10 coat hooks
1 4 millimeter Allen wrench
1 Phillips head screw driver
*optional – these items are recommended for assembly, but are not included – flat head screw driver
hammer
rubber mallet

This unit can be assembled by one person, but it is highly recommended that two
people assemble this unit, as it is quite heavy for one person to handle.
Step # 1
To begin, stand the bottom shelf on it’s back edge, with the
unfinished side facing you. Take one bottom divider, and position
behind shelf with the rounded edge facing up and the edge with
two holes facing the shelf. You will attach the divider, by
inserting 2, 50 millimeter hex bolts thru shelf, and into divider.
Tighten clockwise, using the 4 millimeter Allen wrench. Using, 6,
50 millimeter hex bolts, attach 3 remaining bottom dividers to
bottom shelf in the same manner.
Step # 2
Turn unit over with unfinished side facing up. Attach toe kick boards to bottom shelf using 2,
37 millimeter Phillips head screws. Attach with one screw into the middle pilot hole in toe kick,
for now. You will install the 4 remaining screws in the last step, as this will make it easier to
attach the end panels in step # 11, if the toe kicks are loose.
Step # 3
Turn unit over and install 8 wooden dowels into dowel pilot holes on the top of the bottom
dividers. If dowels are too tight, use a hammer to lightly tap dowel into hole until snug. Place
middle shelf on top of dividers. Make sure the side with the plastic cam inserts is facing up.
Line up the dowels in the dividers into the dowel holes on the middle shelf. Once shelf is tight
against the dividers, secure shelf to dividers with 4, 50 millimeter hex bolts.

Step # 4
Slide bottom back panel into back panel grooves in between bottom and middle shelves.
Step # 5
Install 8 connecting cam pins into the plastic
cam inserts on top of the middle shelf, using a
Phillips head screw driver. Tighten clockwise,
until snug. Do not over tighten, as this will
cause the plastic insert to split.
Step # 6
Now we will attach the coat hooks to both sides of the 4 top dividers, and the inside of both end
panels, using 2, 15 millimeter round Phillips head screws for each of the 10 hooks. Also, install 4
cams into each divider, into the pre-drilled cam holes. Place cam into hole with the arrow on the
cam facing the flat edge of the divider.

Step # 7
Slide dividers, with groove for back panel facing
the back of the unit, onto connecting cam pins on
top of the middle shelf. Once divider is tight
against middle shelf, tighten cam with a Phillips or
flat head screw driver, clockwise about 1/2 turn,
or until snug.
Step # 8
Take divider shelf and slide into notches on dividers. If shelf is a little tight, please do not use a
hammer to hit into place, as this will mark up the edge of the shelf. If needed, use a rubber
mallet. Once divider shelf is in place, slide 3 back panels into the back panel grooves of the 3
middle divider sections.
Step # 9
Install 8 connecting cam pins into the plastic cam
inserts on the bottom of the top shelf, as in step
# 5. Place shelf, cam side down, on top of
dividers, and line up connecting cam pins with
holes on top of the dividers. This is the trickiest
part of assembling the whole unit, so take your
time, and do not rush. It may be a little tight, but
again, please do not use a hammer to hit shelf
into place. If necessary, use a rubber mallet.
Once shelf is tight against the dividers, tighten
cams clockwise with a Phillips or a flat head
screw driver, about 1/2 turn, or until snug.

Step # 10
Slide back panels into back panel grooves on both
ends of the unit, and install 4 wooden dowels into
dowel guide holes on the ends of each shelf on
both sides of the unit. If dowels are tight, use a
hammer to lightly tap dowel into place.
Step # 11
Hang the left side of the unit off the edge of the table, or if you are assembling unit on the
floor, prop something up underneath the unit so left side is up off the floor, just and inch or so.
Take the left end panel, and line up dowels and toe kicks into corresponding holes on the inside of
the end panel. When end panel is tight against shelves, secure using 8, 50 millimeter hex bolts.
Repeat step for right side panel.
Step # 12
Lay the whole unit on it’s back, and install 4
remaining 37 millimeter Phillips head wood
screws into both ends of the toe kick boards.
Turn unit right side up.
Congratulations!
You’ve done a great job assembling
your new 5 section locker.