Kargo Master 4064M User manual

Installation Guide
4064M
Kargo Master
Rancho Cordova, CA 95742
800-343-7486
[e-mail]
DATE: ______________

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Install Instructions –4064M
*PLEASE READ ALL INSTRUCTIONS AND WARNINGS PRIOR TO ASSEMBLING,
INSTALLING, AND USING THIS PRODUCT*
Warning
Always check for wires, fuel tanks and lines, brake lines and other important vehicle
functionality items prior to drilling and installing all products.
Tools Needed
3/8” Wrench and Socket
7/16” Wrench and Socket
Phillips Driver
25/64”Drill Bit
Table of Contents
Parts List ................................................................................................................................... 2
Hardware List ........................................................................................................................... 3
Step 1 Bolt Wings to Partition .................................................................................................. 4
Step 2 Install Floor Mounts ...................................................................................................... 5
Step 3 Prepare “B”Pillar .......................................................................................................... 5
Step 4 Install Wings .................................................................................................................. 6
Step 5 Install Partition .............................................................................................................. 7
Step 6 Install Top Wing ............................................................................................................ 7
Step 7 Attach Top Wing ........................................................................................................... 8
Before You Begin
•Read all instructions
•ENSURE SAFETY BEFORE DRILLING OR CUTTING

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Install Instructions –4064M
Parts

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Install Instructions –4064M
Hardware

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Install Instructions –4064M
Step 1 –Bolt Wings To Partition
•Place both passenger side wing (B) and driver
side wing (C) in orientation shown with
reference to the partition.
•Bolt together using a 1/4"-20 x .625”flanged
HH (12) and a 1/4”-20 flanged nyloc nut (7).
•Repeat 1 more time as shown.
•Leave bolts snug tight to allow movement until
partition is placed into vehicle.
•The wings will be removed in order to install in
vehicle.
•Repeat on both sides.

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Install Instructions –4064M
Step 2 –Install Floor Mounts
•Open slider of van, towards the front on the
floor will be a D-Ring and allen head bolt.
•Remove D-Ring and bolt in the floor in the
locations shown.
•Place 1/4" carriage bolts underneath the two
slots at the end of each floor mount bracket
(D&E).
•Place both floor mounts into van. Align with
D-Ring and bolt that is in the floor. Replace
D-Ring and bolt.
•Snug Tighten, But allow movement.
Drivers Side (4064M-00-003-Mirror)
Passenger Side (4064M-00-003)
Step 3 –Prepare “B” Pillar
•Place assembled partition with
wings into van. The bottom of the
partition will sit on top of the 1/4"
carriage bolts from Step 2.
•Have the holes in the partition on
the passenger side and the wings
towards the “B” pillar.
VIEW FROM REAR OF VAN

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Install Instructions –4064M
Step 3 –Prepare “B” Pillar Con’t
•Align and square partition to your liking.
•Press wings firmly against “B” pillar.
•Mark holes along each wing (3x each) and the
outer edge of the wing along each “B” pillar.
•Remove partition with wings from van.
•Prior to drilling or cutting, pry plastic away to
expose underside, ENSURE IT IS SAFE TO DRILL.
•Cut away plastic on “B” pillar to expose
corresponding holes along the metal “B” pillar.
•Option 1, Use a 1” holesaw where holes were
marked.
•Option 2, Cut along edge of wing to expose
more of the metal “B” pillar. This option tends
to make for an easier installation.
Step 4 –Install Wings
•Locate the holes that
correspond with the wings
along the metal “B” pillar.
These holes will be where
the arrows are shown in
Step 3.
•Drill these 3 holes on each
pillar using a 25/64” bit.
•Install RivNut.
•Bolt wings to previously
installed RivNuts using 1/4"
x 1.5” or 2” HH (1 or 2),
1/4" lock washer (4), 1/4"
flat washer (5), two 3/8"
spacers (8) and a retaining
washer (6) in the order
shown.
•Repeat on both sides, for a total of 6x.
•Snug Tighten, But allow movement.

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Install Instructions –4064M
Step 5 –Install Partition
•Place partition back into van.
•Set on top of 1/4” carriage bolts (3)
protruding through the floor mount brackets
(D&E)
•Align and bolt both sides of partition with
previously installed wings using 1/4"-20 x
.625” flanged HH (12) and a 1/4”-20 flanged
nyloc nut (7). Similar to Step 1.
•Repeat for all slots on both wings for a total
of 8x.
•Bolt the bottom of the
parititon to the carriage bolts
using 1/4”-20 flanged nyloc
nuts (7). Repeat for a total of
4x.
•Snug Tighten, but allow
movement.
Step 6 –Install Top Wing
•Install top wing onto the top of the partition.
•The panel will extend towards the rear of the van.
•Bolt top wing (A) to partition using 1/4"-20 x .625” flanged HH (12) and 1/4”-20 flanged nyloc
nuts (7). Repeat for a total of 6x.

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Install Instructions –4064M
Step 7 –Attach Top Wing
•Along the roof of the van will be a cross support near the slot end of the top panel.
•Along the cross support, near the slots there will be squares cut into the cross support.
•Push plastic nut clip (9) into these squares.
•Press top wing firmly against cross support.
•Screw through the top wing into the nut clips using #12 pan head screw (10).
•Repeat for a total of 4x.
Square and align partition to your liking.
Tighten all bolts from previous steps.
Your installation is now complete.