KARMETAL KMT 180 CRAFT User manual

KK54(15.07.2016/00)
KMT
180 CRAFT
OPERATION MANUAL
*Main photo may feature optional accessories of the machine

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MACHINE CERTIFICATION AND
IDENTIFICATION MARKING
NOTE: This manual is a part of the machine. It must be supplied with the
machine in case of any transport or sale.
ATTENTION!
BEFORE USING THE MACHINE, PLEASE READ THIS
MANUAL CAREFULLY. ALL EXPLANATIONS,
INSTRUCTIONS AND WARNINGS ARE INTENDED TO
PROTECT YOU!

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EC DECLARATION OF CONFORMITY
The manufacturer declares that the machinery described herein
conforms to the following EC directives and harmonised standards
and relevant essential health and safety requirements.
Manufacturer: KARMETAL SAN. & TIC. LTD. STI
Address: Hanlı Merkez Mah. Hatip Sok. No:32 Arifiye/Sakarya/ TÜRKİYE
Phone: [phone] (3 lines)
Fax: [phone]
Web: www.karmetal.com.tr
e-mail: [email protected]
Machine type/model: KMT 180 CRAFT Manual Miter Bandsaw Machine
Applicable EC Directives:
Machinery Directive 2006/42/EC,
Low Voltage Directive (LVD) 2006/95/EC and
Electromagnetic Compatibility (EMC) Directive 2004/108/EC
Applicable Harmonized Standards:
TS EN ISO 12100–1 (2007), TS EN ISO 12100–2 (2006), TS EN ISO 13850 (2007),
TS EN 953 (1998), TS EN ISO 13849–1 (2007), TS EN 1088 (2005), TS EN ISO 60204–1 (2008)
Approved By:
Name : Fatih KAR
Position : Factory Manager
Signature :
Place/Date : SAKARYA / 18.07.2016

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WARRANTY CONDITIONS
The machine is under the warranty of KARMETAL LTD. ŞTİ. for a period of 2 years for
mechanical parts, 1 year for electric and electronic parts from the date of purchasing. This
warranty is subjected to all of the terms and conditions listed below:
1. This warranty is valid only if the Warranty Registration Form is filled in and returned
to the manufacturer or its authorized dealer within two months after the date of
purchasing.
2. The obligation of the manufacturer under this warranty shall be limited to repairing or
replacing components which proves defective and which our examination shall
disclose to our satisfaction to be defective.
3. Defects due to improper operation, misuse, neglect, alteration, irregular voltage
conditions, inadequate wiring, improper installation (all electrical and electronic
components, all electrical motors etc.) and due to accidents or any damage caused
by transportation, flood, fire, natural disasters, theft are not included in this warranty
and are strictly the responsibility of the purchaser.
4. Any part returned to KARMETAL or its authorized dealer under the terms of this
warranty shall be on the basis of transportation charges prepaid by the customer and
must be accompanied by a record of the machine model code and serial number.
5. This warranty does not apply to the following components; band saw blade, blade
pressure pads or brackets and blade guide bearings because of being
consumables.
6. Manufacturer and authorized dealer cannot be blamed within maximum repair period
for the material or moral damage. Apart from that act the period as Warranty
Conditions and there will not be done any retroactive requirement.
KARMETAL SAN. & TIC. LTD. STI.
Dealer:

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Important!
This form must be fully completed and returned to the manufacturer or its authorized dealer
within two months after the date of purchasing. Failure to do so will void the warranty.
WARRANTY REGISTRATION FORM
Machine Model : …………………………………………………………
Serial Number : …………………………………………………………
Invoice Date : …………………………………………………………
Invoice Number : …………………………………………………………
Dealer:
…………………………
Customer:
…………………………

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CONTENTS
1SAFETY............................................................................................................................8
1.1 Safety Rules.................................................................................................................8
1.2 Danger Zones on the Machine.....................................................................................9
1.3 Safety Equipments On The Machine.........................................................................10
1.3.1 Break-off Switch ................................................................................................11
1.3.2 Cover Switch......................................................................................................11
1.3.3 Down Limit Switch............................................................................................11
1.3.4 Emergency Stop Button .....................................................................................11
1.4 Warning Labels and Assignments.............................................................................12
1.4.1 Glove Label........................................................................................................12
1.4.2 Electricity Neutral Warning Label .....................................................................12
1.4.3 High Voltage Label............................................................................................12
1.4.4 Safety Equipments Label ...................................................................................12
1.4.5 Arrow Label .......................................................................................................12
2DESCRIPTION AND PROPERTIES..........................................................................13
2.1 Technical Specifications of the Machine...................................................................13
2.2 Standard Equipment ..................................................................................................13
2.3 Noise Level................................................................................................................13
2.4 Machine Dimensions.................................................................................................14
2.5 Properties Table According to Forms of Swarf.........................................................15
2.6 KMT 180 CRAFT Bandsaw Machine Cutting Capacity...........................................15
3TRANSPORTATION AND INSTALLATION...........................................................16
3.1 Handling the Unpacked Machine..............................................................................16
3.2 After Unpacking the Machine ...................................................................................16
3.3 Environmental Conditions.........................................................................................16
3.4 Machine Placement and Position...............................................................................16
4PREPARATION BEFORE OPERATION..................................................................17
4.1 Cleaning.....................................................................................................................17
4.2 Lubricating.................................................................................................................17
4.3 Coolant.......................................................................................................................17
4.4 Electrical Power Connection.....................................................................................17
4.5 Final Inspection Checklist before Operation.............................................................17
5OPERATION..................................................................................................................18
5.1 Control Panel.............................................................................................................18
5.2 Blade Changing Procedure........................................................................................20

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6MAINTENANCE...........................................................................................................23
6.1 Daily Maintenance.....................................................................................................23
6.2 Weekly Maintenance.................................................................................................23
6.3 Monthly Maintenance................................................................................................23
6.4 Six-Monthly Maintenance.........................................................................................23
6.5 Periodic Maintenance................................................................................................24
7TROUBLESHOOTING ................................................................................................25
8DISMANTLING.............................................................................................................26
9SPARE PART LIST.......................................................................................................27
9.1 BASE ASSEMBLY...................................................................................................29
9.1.1 BASE UPPER FRAME .....................................................................................30
9.1.2 BASE LOWER FRAME....................................................................................31
9.2 FLANGE JOINT ASSEMBLY.................................................................................32
9.3 VISE ASSEMBLY....................................................................................................33
9.4 BOW ASSEMBLY....................................................................................................35
9.5 BOW LIFTTING CYLINDER ASSEMBLY ...........................................................37
9.6 BLADE GUIDE ASSEMBLY..................................................................................38
9.6.1 FIXED BLADE GUIDE ASSEMBLY..............................................................39
9.6.2 MOBILE BLADE GUIDE ASSEMBLY ..........................................................40
9.7 GEARBOX ASSEMBLY..........................................................................................41
9.8 BLADE TENSIONING ASSEMBLY ......................................................................42
9.9 HYDRAULIC CONTROL PANEL..........................................................................43
9.10 SPRING ASSEMBLY...........................................................................................44
9.11 ELECTRIC GROUP..............................................................................................45

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1SAFETY
1.1 Safety Rules
Never allow unqualified persons to operate or interfere with the machine.
It is important to develop personal safety awareness. Observe all related safety
regulations and pay attention for hazardous conditions. Discuss these conditions with
your supervisor.
•You must use personal protective equipment, like safety glasses, gloves, safety work
shoes.
•Do not remove warning signs and/or instruction plates off the machine.
•Do not open/remove any door or guard during operation.
•Make sure that all machine controls are set for the desired mode of operation,
whenever the setting of the machine control is changed, run the machine in slow mode
to make sure it operates as expected.
•Never disable any safety device to avoid its assigned function. These devices are
intended to protect both the machine and its operator.
•Do not load, unload, operate or adjust the machine without proper instructions.
•This machine is specifically designed for cutting general metal material. Do not cut
wood and analogous material, meat, fishery, food and agriculture products, combustible
and radioactive materials.
•Enough space should be provided around the machine to avoid hitting and provide a
convenient operation.
•Do not leave any tool on the machine after use. Do not put work stock or tools around
the machine, to avoid injury.
•Do not operate the machine with its safety guards removed.
•Do not wear gloves when operating through control panel.
•Wear gloves only when loading/unloading the material, changing the blade and chip
brush.
•Never touch the blade, moving work stock, nor put your hands into the vise area or chip
conveyor unit until the machine halts completely.
•When selecting blade, blade speed and coolant, please refer to the operation manual or
related documents.
•Before installation and operate the machine check the sufficiency of the earth of the
machine to your electrician. Do not operate the machine without the earth.
•Determined and declared bench life of the machine by the Ministry of Industry and
Trade is 10 years.
•For longevity please follow the maintenance directions at the manual.

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1.2 Danger Zones on the Machine

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1.3 Safety Equipments On The Machine