Kasei KZ-4000MT-PRO-2S Owner's manual

OWNER/OPERATOR MANUAL
MULTI TOOL - BRUSH CUTTER
MODEL: KZ-4000MT-PRO-2S
KASEI
42
Original Instructions
CAUTION:
Thank you for purchasing a product. Before using our pole saw, please read
this manual carefully to understand the proper use of your unit.
With
Japan
Walbro
carburator

CONTENTS
PARTS LOCATION-----------------------------------------------------------------------1
PART 1: LONG REACH TRIMMER---------------------------------------------2-23
PART 2: POLE SAW----------------------------------------------------------------24-51
PART 3: BRUSH CUTTER--------------------------------------------------------52-79
PART 4: LAWN EDGER-----------------------------------------------------------80-86
PART 5: CULTIVATOR------------------------------------------------------------87-95

1
PARTS LOCATION
1. Knob bolt
2. Drive shaft housing
3. Loop handle
4. Shoulder strap hanger
5. Ignition switch
6.Throttle cable
7. Throttle lever
8. Throttle cable
9.Air cleaner cover
10.Fuel tank
11. Starter knob
12. Cutting line head
13.Gear case
14.Debris guard
15. Blade
16. Guide bar
17. saw chain
18. Gear case
19.chain cover
20. Blade
21.Gear case
22.Blade
23. Blade guard
24. Gear case
25. wheel
26. Blade
27. Gear case
28. Blade guard

42
Original Instructions
CAUTION:
Thank you for purchasing a product. Before using our pole saw, please read
this manual carefully to understand the proper use of your unit.
OWNER/OPERATOR MANUAL
MULTI TOOL - BRUSH CUTTER
MODEL: KZ-4000MT-PRO-2S
KASEI
With
Japan
Walbro
carburator
(PART 1: LONG REACH TRIMMER)

3
CONTENTS
INTRODUCTION/TECHNICAL DATA ---------------------------------------------4
SYMBOL------------------------------------------------------------------------------------5
INENTIFICATION OF MAIN COMPONENTS-----------------------------------7
GENERAL SAFETY PRECAUTIONS-----------------------------------------------8
FUEL HANDLING-----------------------------------------------------------------------11
STARTINGAND STOPPING----------------------------------------------------------13
WORKING TECHNIQUES------------------------------------------------------------15
USING THE MACHINE----------------------------------------------------------------18
MAINTENANCE AND STORAGE---------------------------------------------------21
MAINTENANCE-------------------------------------------------------------------------22

4
INTRODUCTION
Thank you for your purchasing the trimmer of our Company. The present manual explains how
to handle the trimmer well. Before using it, please read this operator's manual carefully, operate the
machine correctly and engage in your task safely. By the way, due to changes of specifications, all
details of your machine may not agree with this manual. Please understand accordingly.
TECHNICALDATA
Model KZ-4000MT-PRO-2S
(PART 1: LONG REACH TRIMMER)
Main
unit
Remote type Spiral bevel gear; Drive shaft
Maximum speed of gear shaft/engine
speed (/min) 4550/ 9100
Idle speed(/min) 2500-3000
Reduction ratio 1:2
Type of handle Double grip
Weight when dry(kg) 8.7
Cutting
Attachment
Type of cut Cutting blades
Number of teeth 28
Tooth pitch 30 mm
Useful cutting width 390 mm
Maximum cutting
diameter
5 mm
Engine
Name of engine HP40
Type Air-cooled; 2 cycle; vertical piston valve;
gasoline engine
Displacement(mL) 39.8
Maximum output(kW//min) 1.25/7000
Fuel tank capacity(L) 1
Dry weight(kg) 4.2
Carburetor Diaphragm-type
Ignition Non-contact electronic ignition
Method of starting Recoil type
Fuel used Gasoline mixed with lubricating oil
(ratio of 30:1)
Technical Data subject to changed without notice.

5
SYMBOLE
Some of the following symbols may be used on this tool. Please study them and understand their
meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.
SYMBOL NAME DESIGNATION/EXPLANATION
Safety Alert Indicates danger, warning or caution. It means attention!
Your safety is involved.
Read The Operator’
Manual Read the operation manual and follow all warnings and safety instructions.
Cutting Tool Do not touch the tool without first switching off the engine.
Keep bystanders away
Keep all bystanders at least 15m (50 ft) away.Keep the pole
pruner a sufficient distance away from electrical power
lines.
Keep high-voltage
power lines away
Always keep a distance of at least 10 m between the
machine and high-voltage power lines and/or any objects
that are touching them.
Boots Wear non-slip safety footwear when using this equipment.
Gloves Wear non-slip, heavy-duty gloves.
No Smoking Do not smoke when mixing fuel or filling fuel tank.
Petrol Use unleaded petrol intended for motor vehicle use with an
octane rarting of 91([R+M]/2) or higher.
Oil Use 2-stroke oil for air cooled engines.
Mix Petrol and Oil Mix the fuel mix thoroughly and also each time before
refuelling.
Fully press and release the prime bulb 5 times.
All relevant directives, which require the CE-marking and
which are applicable for the product, are fulfilled.
Wear eye, hearing and head protection when operating this
equipment.
To reduce the risk of injury or damage, avoid contact with
any hot surface.
Guaranteed sound power level

6
Note the following before starting:
Please read the operator’s manual carefully.
WARNING! Long-term exposure to noise can result in permanent hearing impairment. So
always use approved hearing protection.
WARNING! Under no circumstances may the design of the machine be modified without the
permission of the manufacturer. Only use spare parts which are identical with the original one to
replace damaged accessories. Find your nearest dealer for spare parts. Non-authorized modifications
and/or accessories can result in serious personal injury or the death of the operator or others.
Your warranty may not cover damage or liability caused by the use of non-authorized accessories or
replacement parts.
WARNING! Incorrect or careless use of a trimmer can turn it into a dangerous tool that can
cause serious or even fatal injury. It is extremely important that you read and understand the
contents of this operator’s manual.

7
INENTIFICATION OF MAIN COMPONENTS
MAIN COMPONENTS
1.Gear case
2.Connecting rod
3.Cutting device (blade)
4.Release lever (to regulate the inclination)
5.Blade protection

8
GENERAL SAFETY PRECAUTIONS
Important
The machine is only designed for cutting branches and twigs.
Never use a machine that has been modified in any way from its original specification.
Never use the machine if you are tired, if you have drunk alcohol, or if you are taking medication
that could affect your vision, your judgement or your co-ordination.
Wear personal protective equipment. See instructions under the heading ”Personal protective
equipment”.
Never use the machine in extreme weather conditions such as severe cold, very hot and/or humid
climates.
Never use a machine that is faulty. Carry out the checks, maintenance and service instructions
described in this manual. Some maintenance and service measures must be carried out by trained
and qualified specialists.
See instructions under the heading Maintenance.
All covers and guards must be fitted before starting.
Ensure that the spark plug cap and ignition lead are undamaged to avoid the risk of electric shock.
WARNING! This machine produces an electromagnetic field during operation. This field may
under some circumstances interfere with active or passive medical implants. To reduce the risk of
serious or fatal injury, we recommend persons with medical implants to consult their physician and
the medical implant manufacturer before operating this machine.
WARNING! Running an engine in a confined or badly ventilated area can result in death due
to asphyxiation or carbon monoxide poisoning.
WARNING! Never allow children to use or be in the vicinity of the machine. As the machine
can be started by low speed and force on the starter handle, even small children under some
circumstances can produce the force necessary to start the machine. This can mean a risk of serious
personal injury. Therefore remove the spark plug cap when the machine is not under close
supervision.
WARNING! Faulty blades can increase the risk of accidents.
Personal protective equipment
Important
Incorrect or careless use of a trimmer can turn it nto a dangerous tool that can cause serious or even
fatal injury. It is extremely important that you read and understand the contents of this operator’s
manual.
You must use approved personal protective equipment whenever you use the machine. Personal
protective equipment cannot eliminate the risk of injury but it will reduce the degree of injury if an
accident does happen. Ask your dealer for help in choosing the right equipment.

9
WARNING! Listen out for warning signals or shouts when you are wearing hearing protection.
Always remove your hearing protection as soon as the engine stops.
HEARING PROTECTION
Wear hearing protection that provides adequate noise reduction.
EYE PROTECTION
Always wear approved eye protection. If you use a visor then you must also wear approved
protective goggles.
GLOVES
Gloves should be worn when necessary, e.g., when fitting cutting attachments.
BOOTS
Wear sturdy, non-slip boots or shoes.

10
GENERAL SAFETY PRECAUTIONS
CLOTHING
Wear clothes made of a strong fabric and avoid loose clothing that can catch on twigs and branches.
Always wear heavy, long pants. Do not wear jewellery, shorts sandals or go barefoot. Secure hair so
it is above shoulder level.
FIRST AID KIT
Always have a first aid kit nearby.
Machine’s safety equipment
This section describes the machine’ s safety equipment, its purpose, and how checks and
maintenance should be carried out to ensure that it operates correctly.
The life span of the machine can be reduced and the risk of accidents can increase if machine
maintenance is not carried out correctly and if service and/or repairs are not carried out
professionally. If you need further information please contact your nearest servicing dealer.
IMPORTANT!
All servicing and repair work on the machine requires special training. This is especially true of the
machine’s safety equipment. If your machine fails any of the checks described below you must
contact your service agent. When you buy any of our products we guarantee the availability of
professional repairs and service. If the retailer who sells your machine is not a servicing dealer, ask
him for the address of your nearest service agent.
WARNING! Never use a machine with faulty safety equipment. The machine’s safety
equipment must be checked and maintained as described in this section. If your machine fails any of
these checks contact your service agent to get it repaired.
Adjusting the harness
You should always use the harness with the machine to give maximum control over the machine
and reduce the risk of fatigue in your arms and back.
1.Put on the harness.
2.Hook the machine onto the harness support hook.
3.Adjust the length of the harness so that the support hook is roughly level with your right hip.

11
FUEL HANDLING
Fuel safety
Never start the machine:
1.If you have spilled fuel on it. Wipe off the spillage and allow remaining fuel to evaporate.
2.If you have spilled fuel on yourself or your clothes, change your clothes. Wash any part of your
body that has come in contact with fuel. Use soap and water.
3.If the machine is leaking fuel. Check regularly for leaks from the fuel cap and fuel lines.
Transport and storage
●Store and transport the machine and fuel so that there is no risk of any leakage or fumes coming
into contact with sparks or naked flames, for example, from electrical machinery, electric motors,
electrical relays/switches or boilers.
●When storing and transporting fuel always use approved containers intended for this purpose.
●When storing the machine for long periods the fuel tank must be emptied. Contact your local gas
station to find out where to dispose of excess fuel.
●Ensure the machine is cleaned and that a complete service is carried out before long-term storage.
●The transport guard must always be fitted to the cutting attachment when the machine is being
transported or in storage.
●Secure the machine during transport.
In order to prevent unintentional starting of the engine, the spark plug cap must always be removed
during long-term storage, if the machine is not under close supervision and when performing all
service measures.
WARNING! Take care when handling fuel. Bear in mind the risk of fire, explosion and inhaling
fumes.
Fuel
CAUTION! The machine is equipped with a two-stroke engine and must always been run using a
mixture of gasoline and two-stroke engine oil. It is important to accurately measure the amount of
oil to be mixed to ensure that the correct mixture is obtained. When mixing small amounts of fuel,
even small inaccuracies can drastically affect the ratio of the mixture.
WARNING! Fuel and fuel fumes are highly inflammable and can cause serious injury when
inhaled or allowed to come in contact with the skin. For this reason observe caution when handling
fuel and make sure there is adequate ventilation.
Gasoline
CAUTION! Always use a quality gasoline/oil mixture with an octane rating of at least 91 octane
((RON+MON)/2). If your machine is equipped with a catalytic converter (see chapter on Technical
data) always use a good quality unleaded gasoline/oil mixture. Leaded gasoline will destroy the
catalytic converter.

12
Mixing
●Always mix the gasoline and oil in a clean container intended for fuel.
●Always start by filling half the amount of the gasoline to be used. Then add the entire amount of oil.
Mix (shake) the fuel mixture. Add the remaining amount of gasoline.
●Mix (shake) the fuel mixture thoroughly before filling the machine’s fuel tank.
Do not mix more than one month’s supply of fuel at a time.
If the machine is not used for some time the fuel tank should be emptied and cleaned.
WARNING! The catalytic converter muffler gets very hot during and after use. This also applies
during idling. Be aware of the fire hazard, especially when working near flammable substances
and/or vapours.
Fueling
WARNING! Taking the following precautions, will lessen the risk of fire:
1.Do not smoke or place hot objects near fuel.
2.Always shut off the engine before refuelling.
3.Always stop the engine and let it cool for a few minutes before refuelling.
4.When refuelling, open the fuel cap slowly so that any excess pressure is released gently.
5.Tighten the fuel cap carefully after refuelling.
6.Always move the machine away from the refuelling area before starting.
●Clean the area around the fuel cap. Contamination in the tank can cause operating problems.
●Ensure that the fuel is well mixed by shaking the container before filling the tank.

13
STARTINGAND STOPPING
Check before starting
●Inspect the working area. Remove any objects that could be thrown out.
●Check the cutting attachment. Never use blades that are dull, cracked or damaged.
●Check that the machine is in perfect working order. Check that all nuts and screws are tight.
●Make sure the gear housing is lubricated correctly. See instructions under the heading Gear
housing.
●Check that the cutting attachment always stops when the engine is idling.
●Only use the machine for the purpose it was intended for.
●Make sure that the handle and safety features are in good working order. Never use a machine that
lacks a part or has been modified outside its specifications.
●All covers must be correctly fitted and undamaged before you start the machine.
Starting and stopping
WARNING! The complete clutch cover and shaft must be fitted before the machine is started,
otherwise the clutch can come loose and cause personal injury.
WARNING! Always move the machine about 3 metres from the refuelling position before
starting. Place the machine on a firm surface. Remember that the blades may start to move when the
engine is started. Make sure the blades cannot come into contact with any object. Make sure that no
unauthorised persons are in the working area, otherwise there is a risk of serious personal injury.
WARNING! The safety distance is 15 metres.
Starting
Primer bulb:Press the air purge repeatedly until fuel begins to fill the bulb. The bulb need not
be completely filled.
Choke: Set the choke control in the choke position.
Hold the body of the machine on the ground using your left hand (CAUTION! Not with your foot!).
Grip the starter handle, slowly pull out the cord with your right hand until you feel some resistance
(the starter pawls grip), now quickly and powerfully pull the cord.
Push the choke control back to its original position as soon as the engine fires, and continue trying