Katana 220070 User manual

CORDLESS 125mm ANGLE GRINDER INSTRUCTION MANUAL
CORDLESS 125mm ANGLE
GRINDER INSTRUCTION MANUAL
220070
LITHIUM ION
18V
WARRANTY*
5 YEAR
DISCS
125mm

CORDLESS 125mm ANGLE GRINDER INSTRUCTION MANUAL
1
GENERAL POWER TOOL SAFETY WARNINGS
WARNING Read all safety warnings and all
instructions.Failure to follow the warnings and
instructions may result in electric shock, fire
and/or serious injury. Save all warnings and
instructions for future reference. The term “power tool” in
the warnings refers to your mains-operated (corded) power
tool or battery-operated (cordless) power tool.
1) Work area safety
a) Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools create
sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while operating
a power tool. Distractions can cause you to lose
control.
2) Electrical safety
a) Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any adapter
plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce risk
of electric shock.
b) Avoid body contact with earthed or grounded
surfaces, such as pipes, radiators,ranges and
refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet
conditions. Water entering a power tool will increase
the risk of electric shock.
d) Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords increase
the risk of electric shock.
e) When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a
cord suitable for outdoor use reduces the risk of electric
shock.
f) If operating a power tool in a damp location is
unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk of
electric shock.
3) Personal safety
a) Stay alert, watch what you are doing and use
common sense when operating a power tool. Do
not use a power tool while you are tired or under
the influence of drugs, alcohol or medication. A
moment of inattention while operating power tools may
result in serious personal injury.
b) Use personal protective equipment. Always wear
eye protection. Protective equipment such as dust
mask, non-skid safety shoes, hard hat, or hearing
protection used for appropriate conditions will reduce
personal injuries.
c) Prevent unintentional starting. Ensure the switch
is in the off-position before connecting to power
source and/or battery pack, picking up or carrying
the tool. Carrying power tools with your finger on the
switch or energising power tools that have the switch on
invites accidents.
d) Remove any adjusting key or wrench before turning
the power tool on. A wrench or a key left attached to
a rotating part of the power tool may result in personal
injury.
e) Do not overreach. Keep proper footing and balance
at all times. This enables better control of the power
tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves away
from moving parts. Loose clothes, jewellery or long
hair can be caught in moving parts.
g) If devices are provided for the connection of dust
extraction and collection facilities, ensure these are
connected and properly used. Use of dust collection
can reduce dust-related hazards.
4) Power tool use and care
a) Do not force the power tool. Use the correct power
tool for your application. The correct power tool will
do the job better and safer at the rate for which it was
designed.
b) Do not use the power tool if the switch does not
turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must be
repaired.
c) Disconnect the plug from the power source and/or
the battery pack from the power tool before making
any adjustments, changing accessories, or storing
power tools. Such preventive safety measures reduce
the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children
and do not allow persons unfamiliar with the power
tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained
users.
e) Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and any
other condition that may affect the power tool’s
operation. If damaged, have the power tool repaired
before use. Many accidents are caused by poorly
maintained power tools.
f) Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges are
less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc.
in accordance with these instructions, taking into
account the working conditions and the work to
be performed. Use of the power tool for operations
different from those intended could result in a
hazardous situation.
5) Battery tool use and care
a) Recharge only with the charger specified by the
manufacturer. A charger that is suitable for one type
of battery pack may create a risk of fire when used with
another battery pack.
b) Use power tools only with specifically designated
battery packs. Use of any other battery packs may
create a risk of injury and fire.
c) When battery pack is not in use, keep it away from
other metal objects, like paper clips, coins, keys,
220070

CORDLESS 125mm ANGLE GRINDER INSTRUCTION MANUAL
2
nails, screws or other small metal objects, that can
make a connection from one terminal to another.
Shorting the battery terminals together may cause
burns or a fire.
d) Under abusive conditions, liquid may be ejected
from the battery; avoid contact. If contact
accidentally occurs, flush with water. If liquid
contacts eyes, additionally seek medical help. Liquid
ejected from the battery may cause irritation or burns.
6) Service
a) Have your power tool serviced by a qualified repair
person using only identical replacement parts.
This will ensure that the safety of the power tool is
maintained.
Additional safety instructions
a) This power tool is intended to function as a grinder.
Read all safety warnings, instructions, illustrations
and specifications provided with this power
tool. Failure to follow all instructions listed below may
result in electric shock, fire and/or serious injury.
b) Operations such as Cut-off, wire brushing, or
polishing are not recommended to be performed
with this power tool. Operations for which the power
tool was not designed may create a hazard and cause
personal injury.
c) Do not use accessories which are not specifically
designed and recommended by the tool
manufacturer. Just because the accessory can be
attached to your power tool, it does not assure safe
operation.
d) The rated speed of the accessory must be at least
equal to the maximum speed marked on the power
tool. Accessories running faster than their rated speed
can break and fly apart.
e) The outside diameter and the thickness of your
accessory must be within the capacity rating of
your power tool. Incorrectly sized accessories cannot
be adequately guarded or controlled.
f) The arbour size of wheels, flanges, backing pads or
any other accessory must properly fit the spindle of
the power tool.Accessories with arbour holes that do
not match the mounting hardware of the power tool will
run out of balance, vibrate excessively and may cause
loss of control.
g) Do not use a damaged accessory. Before each use
inspect the accessory such as abrasive wheels
for chips and cracks, backing pad for cracks, tear
or excess wear, wire brush for loose or cracked
wires. If power tool or accessory is dropped, inspect
for damage or install an undamaged accessory. After
inspecting and installing an accessory, position yourself
and bystanders away from the plane of the rotating
accessory and run the power tool at maximum no-load
speed for one minute. Damaged accessories will
normally break apart during this test time.
h) Wear personal protective equipment. Depending
on application, use face shield, safety goggles
or safety glasses.As appropriate, wear dust mask,
hearing protectors, gloves and workshop apron capable
of stopping small abrasive or work piece fragments.
The eye protection must be capable of stopping flying
debris generated by various operations . The dust
mask or respirator must be capable of filtrating particles
generated by your operation. Prolonged exposure to
high intensity noise may cause hearing loss.
i) Keep bystanders a safe distance away from work
area. Anyone entering the work area must wear
personal protective equipment. Fragments away and
cause injury beyond immediate area of operation.
j) Hold power tool by insulated gripping surfaces only,
when performing an operation where the cutting
accessory may contact hidden wiring or its own
cord. Cutting accessory contacting a “live” wire may
make exposed metal parts of the power tool “live” and
shock the operator.
k) Never lay the power tool down until the accessory
has come to a complete stop. The spinning
accessory may grab the surface and pull the power tool
out of your control.
l) Do not run the power tool while carrying it at your
side. Accidental contact with the spinning accessory
could snag your clothing, pulling the accessory into your
body.
m) Regularly clean the power tool’s air vents. The
motor’s fan will draw the dust inside the housing and
excessive accumulation of powdered metal may cause
electrical hazards.
n) Do not operate the power tool near flammable
materials. Sparks could ignite these materials.
o) Do not use accessories that require liquid
coolants. Using water or other liquid coolants may
result in electrocution or shock.
Kickback and related warnings
Kickback is a sudden reaction to a pinched or snagged
rotating wheel, backing pad, brush or any other accessory.
Pinching or snagging causes rapid stalling of the rotating
accessory which in turn causes the uncontrolled power tool to
be forced in the direction opposite of the accessory’s rotation
at the point of the binding.
For example, if an abrasive wheel is snagged or pinched by
the work piece, the edge of the wheel that is entering into the
pinch point can dig into the surface of the material causing
the wheel to climb out or kick out. The wheel may either jump
toward or away from the operator, depending on direction
of the wheel’s movement at the point of pinching. Abrasive
wheels may also break under these conditions. Kickback is
the result of power tool misuse and/or incorrect operating
procedures or conditions and can be avoided by taking
proper precautions as given below.
a) Maintain a firm grip on the power tool and position your
body and arm to allow you to resist kickback forces.
Always use auxiliary handle, if provided, for maximum
control over kickback or torque reaction during start-up.
The operator can control torque reactions or kickback
forces, if proper precautions are taken.
b) Never place your hand near the rotating accessory.
Accessory may kickback over your hand.
c) Do not position your body in the area where power tool
will move if kickback occurs. Kickback will propel the
tool in direction opposite to the wheel’s movement at
the point of snagging.

CORDLESS 125mm ANGLE GRINDER INSTRUCTION MANUAL
d) Use special care when working corners, sharp edges
etc. Avoid bouncing and snagging the accessory.
Corners, sharp edges or bouncing have a tendency to
snag the rotating accessory and cause loss of control or
kickback.
e) Do not attach a saw chain woodcarving blade or
toothed saw blade. Such blades create frequent
kickback and loss of control.
Additional safety instructions for grinding operations
a) Use only wheel types that are recommended for
your power tool and the specific guard designed for
the selected wheel. Wheels for which the power tool
was not designed cannot be adequately guarded and
are unsafe.
b) The guard must be securely attached to the power
tool and positioned for maximum safety, so the
least amount of wheel is exposed towards the
operator. The guard helps to protect operator from
broken wheel fragments and accidental contact with
wheel.
c) Wheels must be used only for recommended
applications. For example: do not grind with the
side of cut-off wheel. Abrasive cut-off wheels are
intended for peripheral grinding, side forces applied to
these wheels may cause them to shatter.
d) Always use undamaged wheel flanges that are of
correct size and shape for your selected wheel.
Proper wheel flanges support the wheel thus
reducing the possibility of wheel breakage. Flanges
for cut-off wheels may be different from grinding wheel
flanges.
e) Do not use worn down wheels from larger power
tools. Wheel intended for larger power tool is not
suitable for the higher speed of a smaller tool and may
burst.
3
TOOL ASSEMBLY
The rating plate on your tool may show symbols. These represent important information about the product or
instructions on its use.
INSTALLING THE SIDE HANDLE
The side handle (1) can be fitted to either side of
the angle grinder to suit the operator. Ensure that
the side handle is secured but do not over tighten.
SYMBOLS
Direct current, DC Waste electrical products should not be
disposed of with household waste. Please
recycle where facilities exist. Check
with your Local Authority or retailer for
recycling advice.
Refer to instruction manual/booklet
Wear ear protection General warning
Wear eye protection Regulator compliance mark
Wear respiratory protection Wear protective gloves
220070

CORDLESS 125mm ANGLE GRINDER INSTRUCTION MANUAL
18V CHARGE-ALL
18V CHARGE-ALL
LI-ION
Ah
CHARGE-ALL
18V
4
Voltage 18V d.c.
Disc size 125 x 22.2mm
Max speed 10,000rpm
Arbor Size 22mm
SPECIFICATIONS
KNOW YOUR PRODUCT
1 - SIDE HANDLE
5 - GUARD LOCK
Minimum recommended 4Ah battery
6 - FLANGE SPANNER
4 - DISC GUARD
3 - TRIGGER
2 - SPINDLE LOCK
(ANY 18V CHARGE-ALL
BATTERY WILL FIT)
BATTERY
INSERTS HERE
HOW TO INSERT BATTERY ON TOOL
1. ALIGN BATTERY RIBS WITH TOOL 2. SLIDE INTO TOOL 3. STOP WHEN YOU HEAR IT CLICK IN PLACE
18V CHARGE-ALL
18V CHARGE-ALL
LI-ION
Ah
CHARGE-ALL
18V
1 2 3
*CLICK*
18V CHARGE-ALL
18V CHARGE-ALL
LI-ION
Ah
CHARGE-ALL
18V
220070

CORDLESS 125mm ANGLE GRINDER INSTRUCTION MANUAL
5
INSTALLING A DISC
1. Remove flange spanner (6) from side
handle (1).
3. Remove flange and insert grinding disk ensuring
it is seated correctly on the inner flange.
5. Hold spindle lock and tighten the outer flange
by rotating it clockwise. Ensure disc is securely
fastened.
2. Hold down spindle lock (2) and use flange
spanner to loosen the outer flange by rotating it
anti-clockwise.
4. Place outer flange over the grinding disk with
the flat side facing away from the disc.
6. Place flange spanner back in handle.
1
3
5
2
4
6
220070
WARNING
• REMOVE BATTERY BEFORE REMOVING OR INSERTING DISCS
• THIS ANGLE GRINDER IS DESIGNED FOR GRINDING APPLICATIONS ONLY

CORDLESS 125mm ANGLE GRINDER INSTRUCTION MANUAL
6
HOW TO USE THE ANGLE GRINDER
HOW TO ADJUST THE DISC GUARD
1. ENSURE SAFETY
1. Loosen guard lock (5) by pulling it away from the
grinder.
2. SECURE WORKPIECE
2. Rotate disk guard to the desired position and
close guard lock, ensuring the guard is secure
with no movement.
Always wear safety glasses and gloves when
working with the angle grinder. Make sure to
secure your hair and any baggy clothes. In
appropriate situations make sure you wear ear
muffs, a mask or a respiratory mask.
Make sure your workpiece is securely fastened to
the surface to ensure no movement when grinding.
3. ENGAGE TRIGGER (3)
Start with the grinder off the workpiece. Holding
the grinder securely, engage the trigger and slowly
move the grinding disk towards where you are
intending to grind. Use a back and forth motion to
grind your workpiece.
To engage the trigger, pull the safety lock
towards the rear of the unit, this will allow you to
squeeze the trigger.
4. GRIND WORKPIECE
CHARGE-ALL
18V
1
1
3
2
2
4
CHARGE-ALL
18V
220070

Australia & Global
www.katanapowertools.com.au
[email protected]
[phone]
Made to Katana
specifications and
quality standards
in China.
NOT INTENDED
FOR TRADE USE
* Standard 3 year warranty with an additional 2 year warranty available subject to online
registration via katanapowertools.com.au. Warranty on this Katana product is given by Kincrome
Australia Pty Ltd of 3 Lakeview Drive, Caribbean Park, Scoresby, Victoria, Australia (Tel +61 3
9730 7100) If this product has materials or workmanship defects (other than defects caused by
abnormal or non warranted use) you can, at your cost, send the product to place of purchase,
an authorised Kincrome service agent or one of Kincromes addresses for repair or replacement.
Your rights under this warranty are in addition to any other rights you have under the Australian Consumer Law or other
applicable laws. Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You
are entitled to a replacement or refund for a major failure and compensation for any other reasonably foreseeable loss
or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and
the failure does not amount to a major failure. For further details please visit www.kincrome.com.au or call us. Due to
minor changes in design or manufacture, the product you purchase may sometimes differ from the one shown on the
packaging.
WARRANTY*
5 YEAR
CORDLESS 125mm ANGLE GRINDER INSTRUCTION MANUAL
MAINTENANCE
This power tool normally requires no maintenance; from time to time the ventilation slots on the motor
casing should be cleaned out. If the unit should become defective, repair should be performed by an
authorized service agent for electric tools.
Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various
types of commercial solvents and may be damaged by their use. Use clean cloths to remove dirt, dust,
oil, grease, etc.
Warning!
Do not at any time let brake fluids, gasoline, petroleum based products, penetrating oils, etc., come in contact with
plastic parts. Chemicals can damage, weaken or destroy plastic which may result in serious personal injury.
220070