KATU 500 Series User manual

500 series
operation instructions
Sensor and controller
Flow pressure temperature level position

01 www.katusensor.com
Purpose of product application
The 500 Series sensor (switch) has two switch outputs and one analog output.
The standards applied during development, manufacturing and configuration are listed in
the CE Compliance and manufacturer declarations.
Standard
Our scope of delivery and service is subject to legal warranties and warranty periods.
Warranty clause
We guarantee that the functions and materials of the dual pressure switch meet the
statutory requirements under normal operation and maintenance conditions.
Security of loss
Such as:
- Incorrect use,
- Incorrect installation
- Incorrect operation or operation in violation of the provisions of this operation manual.
No liability shall be assumed for any damage resulting therefrom or consequential.
Quality assurance
!
danger
The sensor (switch) can only be used in the specified application range.
The temperature range must be within the permissible range. Do not exceed the rated
pressure and power load value.
Assembly, commissioning and operation must be carried out in accordance with
applicable national and local safety instructions.
The switch is designed to be used as a safety device for pressurizing the system in
accordance with "Pressure Equipment Directive 97/23 / EC(PED)".

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Safety instruction
Safety instructions are intended to protect users from dangerous situations and
/or prevent material damage.
In the operating instructions, the severity of the potential risk can be indicated by the
following signal words:
An imminent danger to the user. Failure to comply may result in fatal injury.
!
danger
An identifiable hazard.
Failure to comply may result in fatal injury and damage to equipment or plant parts.
!
warning
It means a danger.
Non-compliance may result in minor injury and material damage to the sensor
(switch) and/or plant.
!
caution
Information that is important to the user.
important
Sensors (switches) must be handled correctly in accordance with national or
local regulations for electrical/electronic equipment.
Sensors (switches) cannot be disposed of with household waste!
Deal with

Product characteristics
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The all-metal casing design, with a highlighted LED digital display, enables the product
line to be used in a variety of industrial applications. The three-button design and menu
make the product more convenient to use, and a variety of connection methods can fully
meet various specific installation needs. The device, which can rotate at 330°, guarantees
the best viewing Angle in different mounting modes.
Switching function
If the switch is higher or lower than the set switching limit (SP, rP), its switching state is changed.
The following switch functions can be selected:
•Hysteresis function normally open: = [Hno] (→ Figure 1）
•Hysteresis function normally closed: = [Hnc] (→ Figure 1）
First set the switch point: (SP)， Then set the reset point: (rP)。
If SP changes again, the hysteresis will change with it.
•Window function usually open: = [Fno] (→ Figure 2）
•Window function normally closed: = [Fnc] (→ Figure 2）
The width of the window can be set by the difference between SP and rP.
SP = Upper limit value, rP = Lower limit value.
SP
rP
Figure 1 Figure 2
P = System pressure；HY = lag; FE = window

! Ensure that the system is under any pressure before installing or removing the sensor.
Connect the sensor device to the selected process port
Fully tighten, recommended tightening torque range: 25 to 35Nm
In critical applications (such as violent vibrations or shocks), the pressure pipe joint
can be mechanically decoupled via a miniature hose.
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27
Safety instructions are intended to protect users from dangerous situations and/or
prevent material damage. In the operating instructions, the severity of the potential risk can
be indicated by the following signal words:
Install
Sensors (switches) should only be installed in systems that do not exceed the maximum
pressure Pmax (see type label).
Install sensors (switches) only when power is off (electric, hydraulic/pneumatic).
!
danger
Vibration and violent vibration must be avoided during transportation. Even if the sensor
(switch) housing is not damaged,
Internal components can also break down and cause failure.
!
caution

Panel description
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SP1 switch signal light
4 digit LED digital display
Up/down key
SP2 switch signal light Unit indicator light
Down/increase key
Confirm/exit key
Electrical connection
! Wiring must be done by a qualified electrician and the national and international
codes for the installation of electrical equipment must be followed.
The supply voltage shall comply with EN 50178, SELV and PELV standards
Cut off the power
Connect the product according to the corresponding wiring method in the figure below
1
5
4
2
3
1
2
3
4
5
brown
white
blue
black
grey
Power supply +
Switch output SP2 (analog)
Power supply -
Switch output SP1 (IO-Link)
Analog output (voltage or current)
Level 2 menu
res
factory data reset
Hold down [+] to restore factory Settings
ou1
Switch 1 signal: (Factory default is HNO)
Hysteresis function: HNO (normally open) /HNC (normally closed)
Window function: FNO (normally open) /FNC (normally closed)
Hold down [+] or [-] for at least 1s. After 1 second: The setting value can be changed:
At the press of a button, the value increases; Hold the button down and the value will keep changing.
ou2
Switch 2 signal: (Factory default HNC)
Hysteresis function: HNO (normally open) /HNC (normally closed)
Window function: FNO (normally open) /FNC (normally closed)
Hold down [+] or [-] for at least 1s. After 1 second: The setting value can be changed:
At the press of a button, the value increases; Hold the button down and the value will keep changing.
ds1
The opening delay of OUT1. (The factory default is 0s)
Hold down [+] or [-] for at least 1s. After 1 second: The setting value can be changed:

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RS485 communication
12~30VDC
12453
RS485(A)
RS485(B)
+
-
Two way switch
NPN
12~30VDC
12453
brown
white
black
blue
+
-
12~30VDC
PNP
12453
brown
white
black
blue
+
-
SP1 SP2
SP1SP2
Two way switch+（IO-Link）
NPN
12~30VDC
12453
brown
white
black
blue
+
-
12~30VDC
PNP
12453
brown
white
black
blue
brown
white
black
blue
+
-
SP1 SP2
SP1SP2
IO-Link
IO-Link
res
Hold down [+] to restore factory Settings
ou1
Switch 1 signal: (Factory default is HNO)
Hysteresis function: HNO (normally open) /HNC (normally closed)
Window function: FNO (normally open) /FNC (normally closed)
Hold down [+] or [-] for at least 1s. After 1 second: The setting value can be changed:
At the press of a button, the value increases; Hold the button down and the value will keep changing.
ou2
Switch 2 signal: (Factory default HNC)
Hysteresis function: HNO (normally open) /HNC (normally closed)
Window function: FNO (normally open) /FNC (normally closed)
Hold down [+] or [-] for at least 1s. After 1 second: The setting value can be changed:
At the press of a button, the value increases; Hold the button down and the value will keep changing.
ds1
The opening delay of OUT1. (The factory default is 0s)
Hold down [+] or [-] for at least 1s. After 1 second: The setting value can be changed:
At the press of a button, the value increases; Hold the button down and the value will keep changing.
dr1
OUT1 shutdown delay. (The factory default is 0s)
Hold + or [-] for at least 1s. After 1 second: The setting value can be changed:
At the press of a button, the value increases; Hold the button down and the value will keep changing.
ds2
OUT2's opening delay. (The factory default is 0s)
Hold down [+] or [-] for at least 1s. After 1 second: The setting value can be changed:
At the press of a button, the value increases; Hold the button down and the value will keep changing.
dr2
OUT2 shutdown delay. (The factory default is 0s)
Hold down [+] or [-] for at least 1s. After 1 second: The setting value can be changed:
At the press of a button, the value increases; Hold the button down and the value will keep changing.
uni
System standard unit of measurement (display)
Hold down [+] or [-] for at least 1s. After 1 second: The setting value can be changed:
At the press of a button, the value increases; Hold the button down and the value will keep changing.
p-n
PNP/NPN switch (Factory default is PNP)
Hold down [+] or [-] for at least 1s. After 1 second: The setting value can be changed:
At the press of a button, the value increases; Hold the button down and the value will keep changing.
L0
System measurement history minimum.
Hold down [+] or [-] for at least 1s. After 1 second: The setting value can be changed:
At the press of a button, the value increases; Hold the button down and the value will keep changing.
H0
The maximum value of system measurement history
Hold down [+] or [-] for at least 1s. After 1 second: The setting value can be changed:
At the press of a button, the value increases; Hold the button down and the value will keep changing.
dap
Switch point damping/process data flow (IO-Link communication) and display.
(Factory default: 0.06)
Hold down [+] or [-] for at least 1s. After 1 second: The setting value can be changed:
At the press of a button, the value increases; Hold the button down and the value will keep changing.

Debugging/operation
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Sensors can only be debugged and operated by authorized personnel.
Note that the casing surface may become very hot if the operating temperature is high!
!
warning
Do not put the switch into operation when the sensor itself or the connecting cable is
damaged.
Do not use any sharp, hard objects to make entries. The key may be damaged by
something sharp and hard.
!
caution
Two way switch + one analog
12~30VDC
PNP(+Analog quantity)
12453
brown
white
black
grey
blue
+
-
NPN(+Analog quantity)
12~30VDC
12453
brown
white
black
blue
+
-
grey
SP1 SP2
SP1SP2
One switch + one analog
12~30VDC
PNP(+Analog quantity)
15423
brown
black
white
blue
+
-
SP1
NPN(+Analog quantity）
12~30VDC
15423
brown
black
blue
+
-
white
SP1

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Level 1 menu
sp1
Alarm value of Switch 1 (Factory default value is 0.2% of the range)
Hold down [+] or [-] for at least 1s. After 1 second: The setting value can be changed:
At the press of a button, the value increases; Hold the button down and the value will keep
changing.
rp1
Switch 1 Reset value (factory default is SP1-0.5%)
Hold down [+] or [-] for at least 1s. After 1 second: The setting value can be changed:
At the press of a button, the value increases; Hold the button down and the value will keep
changing.
sp2
Switch 2 alarm value (factory default value is 0.8% of the range)
Hold down [+] or [-] for at least 1s. After 1 second: The setting value can be changed:
At the press of a button, the value increases; Hold the button down and the value will keep
changing.
rp2
Switch 2 Reset value (Factory default value is SP2-0.5%)
Hold down [+] or [-] for at least 1s. After 1 second: The setting value can be changed:
At the press of a button, the value increases; Hold the button down and the value will keep
changing.
asp
Lower range limit (factory default is lower range limit)
Hold down [+] or [-] for at least 1s. After 1 second: The setting value can be changed:
At the press of a button, the value increases; Hold the button down and the value will keep
changing.
aep
Range upper limit (Factory default is range upper limit)
factory data
reset
Range
reference
value
Hold down [+] or [-] for at least 1s. After 1 second: The setting value can be
changed:
At the press of a button, the value increases; Hold the button down and the value
will keep changing.
EF
Expand functionality/Open the Level 2 menu
Press the [M] key to enter the Extended 2 level menu
Press [+] to exit.

09 www.katusensor.com
Level 2 menu
res
factory data reset
Hold down [+] to restore factory Settings
ou1
Switch 1 signal: (Factory default is HNO)
Hysteresis function: HNO (normally open) /HNC (normally closed)
Window function: FNO (normally open) /FNC (normally closed)
Hold down [+] or [-] for at least 1s. After 1 second: The setting value can be changed:
At the press of a button, the value increases; Hold the button down and the value will keep changing.
ou2
Switch 2 signal: (Factory default HNC)
Hysteresis function: HNO (normally open) /HNC (normally closed)
Window function: FNO (normally open) /FNC (normally closed)
Hold down [+] or [-] for at least 1s. After 1 second: The setting value can be changed:
At the press of a button, the value increases; Hold the button down and the value will keep changing.
ds1
The opening delay of OUT1. (The factory default is 0s)
Hold down [+] or [-] for at least 1s. After 1 second: The setting value can be changed:
At the press of a button, the value increases; Hold the button down and the value will keep changing.
dr1
OUT1 shutdown delay. (The factory default is 0s)
Hold + or [-] for at least 1s. After 1 second: The setting value can be changed:
At the press of a button, the value increases; Hold the button down and the value will keep changing.
ds2
OUT2's opening delay. (The factory default is 0s)
Hold down [+] or [-] for at least 1s. After 1 second: The setting value can be changed:
At the press of a button, the value increases; Hold the button down and the value will keep changing.
dr2
OUT2 shutdown delay. (The factory default is 0s)
Hold down [+] or [-] for at least 1s. After 1 second: The setting value can be changed:
At the press of a button, the value increases; Hold the button down and the value will keep changing.
uni
System standard unit of measurement (display)
Hold down [+] or [-] for at least 1s. After 1 second: The setting value can be changed:
At the press of a button, the value increases; Hold the button down and the value will keep changing.
p-n
PNP/NPN switch (Factory default is PNP)
Hold down [+] or [-] for at least 1s. After 1 second: The setting value can be changed:
At the press of a button, the value increases; Hold the button down and the value will keep changing.
L0
System measurement history minimum.
Hold down [+] or [-] for at least 1s. After 1 second: The setting value can be changed:
At the press of a button, the value increases; Hold the button down and the value will keep changing.