KAWNEER 1686 User manual

kawneer.com
Kawneer reserves the right to change configuration without prior notice when deemed necessary for product improvement. © Kawneer Company, Inc., 2011
Laws and building and safety codes governing the design and use of glazed entrance, window, and curtain wall products vary widely. Kawneer does not control the selection of product configurations, operating hardware, or glazing materials, and assumes no responsibility therefor.
EC 97904-36
1
40"
40-13/16"
FEBRUARY, 2011 KAWNEER 1686 CONCEALED EXIT DEVICE
INSTALLATION INSTRUCTIONS (PART NUMBER 038-310)
ROD INSTALLATION:
1) Slide the rod and center case assembly into the door stile.
CENTER CASE INSTALLATION:
1) Using a hook tool, align center case with holes provided.
2) Attach center case with (2) #8 x 1/4" cap screws (don't over tighten).
3) Adjust top and bottom bolts with wrench provided allowing 1/2" of bolt to extend
beyond stile. Turn top bolt counterclockwise to lengthen and clockwise to shorten.
Turn bottom bolt clockwise to lengthen and counterclockwise to shorten.
TOP GUIDE INSTALLATION:
1) Install top guide over top bolt and slide into door stile.
2) Attach guide with (2) #10 x 1/2" FH undercut fasteners.
BOTTOM GUIDE INSTALLATION:
1) Install bottom guide over bottom bolt and slide into door stile.
2) Attach guide with (2) #10 x 1/2" FH undercut fasteners.
NOTE:
For inactive doors or doors without exterior cylinder, or doors without the
need for exterior cylinder dogging, the removal of the cylinder dogging pawl
is recommended. (See removal of Dogging Pawl below)
For 190 pair of doors only, the cylinder dogging mechanism must be
activated before the rod and center case assembly is inserted into the active
door stile. Undog cylinder dogging mechanism when center case assembly
is secured within the 190 active stile. In addition, the weld nut plate
fasteners that protrude into the active door should be cut flush with plate.
Cylinder dogging pawl
Cylinder
C
L
Device
C
L
Bottom of door
REMOVAL OF CYLINDER DOGGING PAWL:
1) Loosen two bracket retaining fasteners.
2) Discard dogging pawl.
3) Reinstall the bracket and retaining fasteners within the exit device housing.
Bracket

kawneer.com
Laws and building and safety codes governing the design and use of glazed entrance, window, and curtain wall products vary widely. Kawneer does not control the selection of product configurations, operating hardware, or glazing materials, and assumes no responsibility therefor.
Kawneer reserves the right to change configuration without prior notice when deemed necessary for product improvement. © Kawneer Company, Inc., 2011
EC 97904-36
2
1"
7/16"
#8-32 x 1-15/16" FHMS
FEBRUARY, 2011
KAWNEER 1686 CONCEALED EXIT DEVICE
INSTALLATION INSTRUCTIONS (PART NUMBER 038-310)
CYLINDER PAD ASSEMBLY:
1) Insert a 15/16" cylinder into the mounting pad and secure with the retaining ring.
Note: If using a cylinder longer than 15/16", cylinder
rings will be required to maintain the 7/16" projection.
Cylinder
Mounting Pad
15/16" Cylinder
with 0.800" cam
Retainer
Ring
CYLINDER INSTALLATION:
1) On exterior side of door, install the cylinder assembly into cutout on the door stile.
2) On interior side of door, install (2) #8-32 x 1-15/16" FHMS through door stile to secure cylinder assembly in position.
DEVICE ATTACHMENT:
1) Undog exit device before attaching to door.
2) Attach exit device onto pivot stile and lock stile of door with fasteners provided, as indicated below.
3) Install cover brackets (on top & bottom of device) onto exit device with fasteners provided.
Pivot Stile Fastener
1/4-20 x 1/2" PHMS
End Cap Bracket
TO DOG EXIT DEVICE
Insert the hex key and turn clockwise until it stops.
Fully depress touch bar and release the key.
With touch bar retracted remove hex key.
TO UNDOG EXIT DEVICE
Push on touch bar. Insert hex key and turn clockwise
until it stops. Release touch bar, when the touch
bar is in the extended position release hex key and remove.
PUSH PAD DOGGING:
Lock Stile Fastener
#12-24 x 1-1/4" PHMS
Lock Stile Fastener
#8-32 x 1-1/4" Cap Screw
Insert cylinder assembly
into cutout.
Install
Cover Bracket
and Fastener

kawneer.com
Kawneer reserves the right to change configuration without prior notice when deemed necessary for product improvement. © Kawneer Company, Inc., 2011
Laws and building and safety codes governing the design and use of glazed entrance, window, and curtain wall products vary widely. Kawneer does not control the selection of product configurations, operating hardware, or glazing materials, and assumes no responsibility therefor.
EC 97904-36
3
1/32"
1/32"
400020
400079
450020
450079
451020
451079
0.874
0.719
R0.156
0.562
0.976
1.156
0.437
0.281
0.874
0.719
R0.156
0.562
0.437
0.281
C/L OF TRANSOM BAR
0.874
0.719
R0.156
0.562
0.437
0.281
0.976
1.156 1.156
HEADER \ T-BAR
0.874 0.719
0.562
0.437
0.281
0.8740.719
0.562
0.437
R0.156
TYP
0.281
C/L OF THRESHOLD
2.000
1.156 1.156
0.8740.719
0.562
2.000
069139
069143
1.156
0.437
R0.156
0.281
FEBRUARY, 2011 KAWNEER 1686 CONCEALED EXIT DEVICE
INSTALLATION INSTRUCTIONS (PART NUMBER 038-310)
FINAL ASSEMBLY:
1) Slide pivot stile filler into device, attach pivot stile end cap with fasteners provided.
2) Slide lock stile filler into device, install cover over brackets on lock stile and attach with fasteners provided.
3) Stand door in the vertical position and place on blocks to test operation.
Note: The top and bottom bolts should extend approximately 1/2" beyond door stile.
4) Depress push bar, the top bolt should lock in the retracted position. If locking does not occur readjust top bolt with half turn increments until
locking occurs.
Note: Bottom bolt should be flush with end of stile to approximately 1/16" projection beyond the end of the stile in the retracted position.
5) Release the bolts by depressing the trigger at the top guide.
EXTERIOR CYLINDER DOGGING:
1) Insert dogging key, turn key counterclockwise until rods are retracted. Top bolt should lock into retracted position.
2) Return key to vertical position.
3) With rods in the retracted position, turn key clockwise approximately 1/8 of a turn to activate dogging.
4) Return to vertical position and remove key.
5) Turn key counterclockwise to the unlock position to release exterior key dogging, remove key.
TOP BOLT FABRICATION:
1) Fabricate header\t-bar for top bolt cutout as indicated below, for single or pairs of doors.
BOTTOM BOLT FABRICATION:
1) Fabricate threshold for bottom bolt cutout as indicated below,
for single or pair of doors.
DOOR STOP INSTALLATION:
Using 033-981 threshold stop package as a template,
drill (2) 5/32" (0.156) diameter holes and secure
with self threading fasteners.
Approximately
SINGLE DOOR
(R.H. Shown) PAIR OF DOORS
SINGLE DOOR
(R.H. Shown)
PAIR OF DOORS
Approximately

kawneer.com
Laws and building and safety codes governing the design and use of glazed entrance, window, and curtain wall products vary widely. Kawneer does not control the selection of product configurations, operating hardware, or glazing materials, and assumes no responsibility therefor.
Kawneer reserves the right to change configuration without prior notice when deemed necessary for product improvement. © Kawneer Company, Inc., 2011
EC 97904-36
4
CONCEALED ROD EXIT DEVICE PACKAGE TO INCLUDE:
1 1 EA. EXIT DEVICE BASE ASSEMBLY (SIZED ACCORDING TO PART NUMBER)
ITEM # QTY DESCRIPTION
* INDICATES PART TO BE IN COLOR TO BLEND WITH THE DOOR FINISH
*
133-620 3'-0" RIGHT HAND
133-621 3'-0" LEFT HAND
133-623 3'-6" LEFT HAND
133-622 3'-6" RIGHT HAND
133-624 4'-0" RIGHT HAND
133-625 4'-0" LEFT HAND
KAWNEER FINISH
40 BRONZE 17 CLEAR
DBZ 313 US28/628
MANUFACTURER FINISH
2 1 EA. HINGE/PIVOT FILLER PLATE (SIZED ACCORDING TO PART NUMBER)
3 1 EA. LATCH FILLER PLATE
6 1 EA. METAL HOUSING COVER (BLACK MATT FINISH)
10 1 EA. HINGE/PIVOT END CAP (BLACK MATT FINISH)
4 1 EA. # 8-32 PANIC ATTTACHMENT FASTENER
5 1 EA. # 12-24 PANIC ATTACHMENT FASTENER
7 4 EA. HOUSING COVER ATTACHMENT FASTENERS (BLACK)
8 1 EA. HINGE/PIVOT STILE ATTACHMENT FASTENER
11 2 EA. END CAP FASTENERS (BLACK)
12 1 EA. TOP ZINC GUIDE BLOCK
13 1 EA. BOTTOM ZINC GUIDE BLOCK
14 1 EA. CENTER ROD ASSEMBLY W/STANDARD TOP BOLT AND FLAT HEX BOTTOM BOLT
15 2 EA. 8-32 HOUSING ASSEMBLY ATTACHMENT FASTENERS 16 4 EA. TOP AND BOTTOM GUIDE ATTACHMENT FASTENERS
12
19 1 EA. ROD ADJUSTMENT WRENCH
11
10
9
2
1
18
8
16 *
14
7
15
7
4
5
3
6
16
13
*
*
*
*
* *
9 1 EA. END CAP MOUNTING BRACKET
*
TOUCHBAR CONCEALED ROD
EXIT DEVICE
RH SHOWN
LH OPPOSITE
19
20 1 EA. SPACER PLATE -PLATED STEEL
17
17 1 EA. STANDARD LIFT PIN FOR 1 3/4" AND 2" THICK DOOR
18 1 EA. DOGGING KEY
20
21
21 2 EA. 1/4"-20 x 1/4"LG. FLAT HEAD SCREW
NOTE: FOR 350/500 HEAVY WALL INSTALLATIONS REMOVE ITEMS # 20 AND #21.
22
23
23 2 EA. HOUSING COVER BRACKET FASTENERS
22 2 EA. HOUSING COVER BRACKET
Note: For 350/500 Heavy Wall Doors installation, remove items #20 and #21. In addition, the extended trigger top bolt guide part number 133-628 must be used due to 3/16" (0.188) wall thickness.
Note: For 350/500 Heavy Wall door installation, remove items #20 and #21. In addition, the extended trigger top bolt guide #133-628 must be used due to 3/16" (0.188") wall thickness.
FEBRUARY, 2011
KAWNEER 1686 CONCEALED EXIT DEVICE
INSTALLATION INSTRUCTIONS (PART NUMBER 038-310)
KAWNEER 1686 CONCEALED ROD
EXIT DEVICE
PARTS BREAKDOWN