Kaya Instruments Komodo FXCL User manual

Komodo FXCL CameraLink™ over
Fiber acquisition system Hardware
Reference and Installation Guide
(Part-No. KY-FXCL)
6201January
Sky Blue Microsystems GmbH
Geisenhausenerstr. 18
81379 Munich, Germany
[phone], [email protected]
www.skyblue.de
In Great Britain:
Zerif Technologies Ltd.
Winnington House, 2 Woodberry Grove
Finchley, London N12 0DR
[phone], [email protected]
www.zerif.co.uk
International Distributors

Komodo FXCL CameraLink™ over Fiber acquisition system Hardware Reference and Installation
Guide
1
Figures and Tables........................................................................................................... 3
Introduction ..................................................................................................................... 5
Safety Precautions.............................................................................................. 5
Disclaimer.......................................................................................................... 6
Key Features.................................................................................................................... 8
3.1 Overview............................................................................................................8
3.2 Features.............................................................................................................. 8
3.3 Product Applications.......................................................................................... 9
3.4 Related documents and accessories ................................................................... 10
System Description.......................................................................................................... 11
4.1 System Structure................................................................................................ 11
4.2 External View of the Komodo Fiber frame grabber..........................................11
4.3 External View of the KY-CL2F.........................................................................12
Mechanical Specifications.............................................................................................. 13
Essentials to get started...................................................................................... 13
Installation and Configurations ....................................................................................... 14
6.1 Installation instructions...................................................................................... 14
6.1.1 Komodo Fiber board installation....................................................... 15
6.1.2 Completing the Komodo FXCL system installation ......................... 15
6.2 Reducing the fiber optic cable count.................................................................. 17
6.2.1 Bidirectional (BIDI) SFP option ....................................................... 17
Hardware reference .........................................................................................................18
7.1 Komodo Fiber Hardware Reference .................................................................. 18
1.7.7 Komodo Fiber Board Block Diagram ............................................... 18
7.1.2 Komodo Fiber LEDs ......................................................................... 19
7.1.3 Auxiliary Input/Output signals.......................................................... 20
7.2 KY-CL2F unit Hardware Reference.................................................................. 23
7.2.1 KY-CL2F unit LEDs description ...................................................... 23
7.3 Power supply......................................................................................................24
Firmware.......................................................................................................................... 25
Contents

Komodo FXCL CameraLink™ over Fiber acquisition system Hardware Reference and Installation
Guide
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8.1 KY-CL2F Terminal control ............................................................................... 25
8.2 KY-CL2F Firmware update............................................................................... 25
8.3 IO Connector......................................................................................................27
9User Interface .................................................................................................................. 28
9.1 Stream provided features and controls:.............................................................. 28
9.2 Extender Device provided features and controls:.............................................. 29
Electrical Specifications..................................................................................................31
10.1 Absolute maximum ratings................................................................................ 31
10.2 Operating conditions.......................................................................................... 31
10.3 Absolute maximum ratings for GPIO................................................................ 35
Appendices ..................................................................................................................... 36
11.1 Komodo Fiber dimensions................................................................................. 36
11.2 KY-CL2F Dimensions....................................................................................... 37
11.3 Camera Link cables............................................................................................ 38
11.4 Fiber cables........................................................................................................ 38
Ordering information ..................................................................................................... 39
Ordering information ......................................................................................... 39
Figures and Tables

Komodo FXCL CameraLink™ over Fiber acquisition system Hardware Reference and Installation
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Figures
FIGURE 1:KY-FXCL TOPOLOGY BLOCK DIAGRAM............................................................................11
FIGURE 2:KOMODO BOARD EXTERNAL VIEW.....................................................................................11
FIGURE 3:KY-CL2F EXTERNAL VIEW ...............................................................................................12
FIGURE 4:KOMODO FXCL SYSTEM CONNECTION DIAGRAM..............................................................14
FIGURE 5:MODULE WITH LOCKING....................................................................................................16
FIGURE 6:MODULE WITH LOCKING....................................................................................................16
FIGURE 7:BIDIRECTIONAL CAMERA LINK CONNECTION .....................................................................17
FIGURE 8:KOMODO FIBER BOARD BLOCK DIAGRAM ........................................................................18
FIGURE 9:KOMODO BOARD LED’S LOCATIONS.................................................................................19
FIGURE 10 :GPIO CONNECTORS LOCATION........................................................................................20
FIGURE 11 :GPIO CONNECTOR SCHEMATIC .......................................................................................22
FIGURE 12 :KY-CL2F FIBER SIDE LEDS...........................................................................................23
FIGURE 13 :KY-CL2F CL SIDE LEDS................................................................................................23
FIGURE 14 : USER CONFIGURATIONS ..................................................................................................29
FIGURE 15 :PCB MECHANICAL DIMENSIONS .....................................................................................36
FIGURE 16 :EXTERNAL DIMENSIONS OF THE KY-CL2F ENCLOSURE BOX...........................................37
Revision History
Version
Date
Notes
0.1
02.02.16
Initial Release
Figures and Tables

Komodo FXCL CameraLink™ over Fiber acquisition system Hardware Reference and Installation
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Tables
TABLE 1:KOMODO FIBER LINKS STATUS LED’S................................................................................19
TABLE 2:KOMODO FIBER BOARD STATUS LED’S..............................................................................20
TABLE 3:J1CONNECTOR PINOUT .......................................................................................................21
TABLE 4:KY-CL2F STATUS LEDS BEHAVIOR...................................................................................23
TABLE 5:SFP+ STATUS LEDS BEHAVIOR ..........................................................................................24
TABLE 6:SERIAL EMULATED TERMINAL CONFIGURATIONS................................................................25
TABLE 7:TERMINAL COMMANDS .......................................................................................................25
TABLE 8:TOP I/O CONNECTOR PINOUT ..............................................................................................27
TABLE 9:BOTTOM I/O CONNECTOR PINOUT.......................................................................................27
TABLE 10 :SUPPORTED PIXEL FORMATS AND TAPS FOR DIFFERENT CLMODES .................................28
TABLE 11 :KOMODO FIBER ABSOLUTE MAXIMUM RATINGS ...............................................................31
TABLE 12 :KY-CL2F ABSOLUTE MAXIMUM RATINGS .......................................................................31
TABLE 13 :KOMODO FIBER OPERATING CONDITIONS .........................................................................31
TABLE 14 :KOMODO FIBER LVDS OUTPUT DC SPECIFICATIONS (DRIVER OUTPUTS).......................32
TABLE 15 :KOMODO FIBER LVDS INPUT DC SPECIFICATIONS (RECEIVER INPUTS)...........................32
TABLE 16 :KOMODO FIBER LVTTL INPUT SPECIFICATIONS...............................................................32
TABLE 17 :KOMODO FIBER LVTTL OUTPUT SPECIFICATIONS............................................................33
TABLE 18 :KOMODO FIBER TTL INPUT SPECIFICATIONS ....................................................................33
TABLE 19 :KOMODO FIBER TTL OUTPUT SPECIFICATIONS.................................................................33
TABLE 20 :KY-CL2F OPERATING CONDITIONS..................................................................................33
TABLE 21 :KY-CL2F TTL INPUT SPECIFICATIONS.............................................................................33
TABLE 22 :KY-CL2F TTL OUTPUT SPECIFICATIONS..........................................................................34
TABLE 23 :KY-CL2F RS422 /RS485 OUTPUT DC SPECIFICATIONS (DRIVER OUTPUTS)..................34
TABLE 24 :KY-CL2F RS422 /RS485 INPUT DC SPECIFICATIONS (RECEIVER INPUTS).....................34
TABLE 25 :KY-CL2F RS4232 INPUT SPECIFICATIONS .......................................................................34
TABLE 26 :KY-CL2F RS4232 OUTPUT SPECIFICATIONS....................................................................35
TABLE 27 :ABSOLUTE MAXIMUM RATINGS FOR GPIO........................................................................35
TABLE 28 :ORDERING INFORMATION .................................................................................................39
Figures and Tables

Komodo FXCL CameraLink™ over Fiber acquisition system Hardware Reference and Installation
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Safety Precautions
With your Komodo FXCL system components in hand, please take a minute to read
carefully the precautions listed below in order to prevent unnecessary injuries to you or
other personnel or cause damage to property.
Before using the product, read these safety precautions carefully to assure correct
use.
These precautions contain serious safety instructions that must be observed.
After reading through this manual, be sure to act upon it to prevent misuse of
product.
Caution
In the event of a failure, disconnect the power supply.
If the product is used as is, a fire or electric shock may occur. Disconnect the power supply
immediately and contact our sales personnel for repair.
If an unpleasant smell or smoking occurs, disconnect the power supply.
If the product is used as is, a fire or electric shock may occur. Disconnect the power supply
immediately. After verifying that no smoking is observed, contact our sales personnel for repair.
Do not disassemble, repair or modify the product.
Otherwise, a fire or electric shock may occur due to a short circuit or heat generation. For
inspection, modification or repair, contact our sales personnel.
Do not touch a cooling fan.
As a cooling fan rotates in high speed, do not put your hand close to it. Otherwise, it may cause
injury to persons. Never touch a rotating cooling fan.
Do not place the product on unstable locations.
Otherwise, it may drop or fall, resulting in injury to persons or failure.
If the product is dropped or damaged, do not use it as is.
Otherwise, a fire or electric shock may occur.
Do not touch the product with a metallic object.
Otherwise, a fire or electric shock may occur.
Do not place the product in dusty or humid locations or where water may splash.
Otherwise, a fire or electric shock may occur.
Do not get the product wet or touch it with a wet hand.
Otherwise, the product may break down or it may cause a fire, smoking or electric shock.
Do not touch a connector on the product (gold-plated portion).
Otherwise, the surface of a connector may be contaminated with sweat or skin oil, resulting in
contact failure of a connector or it may cause a malfunction, fire or electric shock due to static
Introduction

Komodo FXCL CameraLink™ over Fiber acquisition system Hardware Reference and Installation
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electricity.
Do not use or place the product in the following locations.
● Humid and dusty locations
● Airless locations such as closet or bookshelf
● Locations which receive oily smoke or steam
● Locations close to heating equipment
● Closed inside of a car where the temperature becomes high
● Static electricity replete locations
● Locations close to water or chemicals
Otherwise, a fire, electric shock, accident or deformation may occur due to a short circuit or heat
generation.
Do not place heavy things on the product.
Otherwise, the product may be damaged.
Be sure to drain static electricity from body before you touch any electronics component
The electronic circuits in your computer and the circuits on Komodo board are sensitive to static
electricity and surges. Improper handling can seriously damage the circuits. In addition, do not
let your clothing come in contact with the circuit boards or components.
Otherwise, the product may be damaged.
Disclaimer
This product should be used for converting CameraLink interface to fiber optic interface.
KAYA Instruments assumes no responsibility for any damages resulting from the use of
this product for purposes other than those stated.
Even if the product is used properly, KAYA Instruments assumes no responsibility for any
damages caused by the following:
- Earthquake, thunder, natural disaster or fire resulting from the use beyond our
responsibility, acts caused by a third party or other accidents, the customer’s willful or
accidental misuse or use under other abnormal conditions.
- Secondary impact arising from use of this product or its unusable state (business
interruption or others).
- Use of this product against the instructions given in this manual or malfunctions due to
connection to other devices.
Introduction

Komodo FXCL CameraLink™ over Fiber acquisition system Hardware Reference and Installation
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KAYA Instruments assumes no responsibility or liability for:
- Erasure or corruption of data arising from use of this product.
- Any consequences or other abnormalities arising from use of this product, or damage of
this product not due to our responsibility or failure due to modification.
Repair of this product is carried out by replacing it on a chargeable basis, not repairing the
faulty devices. However, non-chargeable replacement is offered for initial failure if such
notification is received within two weeks after delivery of the product.
Introduction

Komodo FXCL CameraLink™ over Fiber acquisition system Hardware Reference and Installation
Guide
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Overview
Komodo FXCL system is the industry most advanced Camera Link image acquisition system
without range limitations. The system uses fiber optic cables to provide high resolution image
acquisition interface for distances up to 40km in single-mode and up to 300m in multi-mode, while
each Camera Link Full interface translated to single fiber cable. The Komodo FXCL system is
capable of receiving video streams from Camera Link Full camera while such interface supports
standard Camera Link bitrates up to 100MHz. This system is ideally suited for industrial, defense
and aerospace Machine Vision Systems and applications. The system consists of Komodo Fiber
frame grabber and CameraLink to Fiber device. The remote unit converts CameraLink interface to
fiber optic interface. The Komodo Fiber FXP system uses a high performance flow through DMA
to transmit video streams to computer memory through PCIe interface with minimal latency. This
product also provides GPIO for machine control signals, such as triggers, shaft encoders, exposure
control and general I/O, which can be control aside video stream acquisition.
The Frame Grabber utilizes PCIe Gen3 x8 links for communication with Host PC for video
uploading and configuration.
Features
Solves distance limitation of Camera Link
Extention for distances up to 40km in single-mode and up to 300m in multi-mode
Plug and Play , no need to configure
Camera Link Full (Decca) support
Link redundancy feature over separate fiber cable
Up to 8 CL Full cameras with single Komodo Fiber Frame Grabber
Camera Link Full over single fiber cable
PCIe Gen3 x8 Half-length card
Up to 144 Gb image buffer
Camera controls and triggers
Per-link LED indication on card bracket
Key Features

Komodo FXCL CameraLink™ over Fiber acquisition system Hardware Reference and Installation
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Flexible machine I/O:
4 TTL configurable I/Os
4 LVCMOS configurable I/Os
2 LVDS inputs
2 LVDS outputs
4 opto-isolated outputs
4 opto-isolated inputs
8 quadrature rotary encoders
Integrated strobe controller
2 RS232 interfaces (On remote unit)
One RS422/RS385 interface (On remote unit)
Camera Link 2.0 compliant
Power over Camera Link support
Multiple Camera synchronization
Multiple Frame Grabbers synchronization
MDR connectors for camera interface
GUI interface
Supporting Windows and Linux OS
API for developing custom applications
Plug-ins modules for Matlab, HALCON and Labview
GenTL support
Data rates up to 10 Gbps per link
Transfer Rate of up to 60 Gbps
0°C to 70°C operating environment temperature
Product Applications
AOI
Printing inspection
3D
Broadcasting and sports analytics
High-speed DVRs
Defense remote systems
Surveillance
Key Features