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Kayden CLASSIC 800 Series User manual

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Copyright 2025 Manuals.Online. All Rights Reserved.

Date: 0
3/22/201
6
Project:
Keystone Pipeline Project
Document Title INSTALLATION OPERATION MANUAL
Document Number
25472‐101‐V1A‐JF00‐W00
10
Purchase Order
25472‐101‐POA‐JF00‐W0001
Equipment Tag s)
Document Revision:
Comments
25472-101-V1A-JF00-W0010 Rev 02
view
pages 2 and 3
2
STATUS
NUMBER
1

Work may proceed.
2

3

4

Review
no required. Work may proceed.
Reviewed by: Dae:
Co‐Reviewed
(if
applicable)
by:
Dae:
Permission o proceed does no consiue accepance or approval of
design
deails, calculaions, analysis, es mehods or maerials
developed
or seleced by he supplier and does no relieve supplier from
full
compliance from conracual obligaions.
Keysone Pipeline Projec
25472
DOCUMENT REVIEW STATUS
Revise and resubmi. Work may proceed subjec o
incorporaion
of changes indicaed.
Revise
and resubmi. Work may no proceed.
25472-101-V 1A -JF 00-W 0010
02
4
Bata_Diane
2016/03/2
NA
25472-101-V1A-JF00-W0010 Rev 02
25472-101-V1A-JF00-W0010 Rev 02
Thermal Flow, Level, Interface & Temperature
Switches & Transmitters
CLASSIC 800 Series
Prouct Manual
K
A
Y
D
E
N
I
N
S
T
R
U
M
E
N
T
S
A
N
N
I
V
E
R
S
A
R
Y
1994
th
1
6
2010
CRN
anadian
Registration
Number
25472-101-V1A-JF00-W0010 Rev 02
kayden
.com
The products described in this document are NOT designed for nuclear qualified
applications.
Read this manual before working with the product. For personal and system
safety, and for optimum product performance, make sure you thoroughly
understand the contents before installing, using or maintaining this product.
For equipment serice or support needs, please contact your local Kayden
representatie.
NOTICE
CAUTION
!
25472-101-V1A-JF00-W0010 Rev 02
kayden
.com i
Table of Contents
CLASSIC 800 Product Manual
1. INTRODUCTION
Technical Specs............................................................................................................. 1
Overview of Switch Transmitter Setup ............................................................................... 3
Models Described in This Manual ...................................................................................... 4
CASSIC 800 Electronics................................................................................................. 5
Typical Applications ....................................................................................................... 5
I. THE KAYDEN CASSIC 800 - DIGITA EECTRONICS FEATURES
........................................... 6
II. PRINCIPE OF OPERATION (Flow & evel)
...................................................................... 7
III. THERMA SIGNA..................................................................................................... 8
IV. 4-20 mA ANAOG OUTPUT .......................................................................................... 9
2. INSTALLATION GUIDELINES
I. GENERA
................................................................................................................. 10
II. APPICATION CONSIDERATIONS
Application Considerations - Flow
.............................................................................. 11
Application Principles - Flow, evel, Interface & Temperature.......................................... 11
Application Considerations - evel ............................................................................. 12
Application Considerations - Interface ........................................................................ 12
III. GUIDEINES FOR PIPE MOUNTING
Horizontal Pipe - Side Mount (Ideal) .......................................................................... 13
Horizontal Pipe - Top Mount ..................................................................................... 13
Horizontal Pipe - Bottom Mount................................................................................. 13
Vertical Pipe - Side Mount (Acceptable) ...................................................................... 14
Vertical Pipe - Side Mount - Downward Flow ................................................................ 14
Vertical Pipe - Top & Bottom Mount (ess Desirable) ..................................................... 14
IV. INSTA ING THE SENSOR .......................................................................................... 15
V. EECTRICA ............................................................................................................ 16
Wiring Connection Diagram ...................................................................................... 18
VI. TESTING THE INSTA ATION ..................................................................................... 19
3. SETUP & OPERATION
Display Panel Indicators .......................................................................................... 20
Display Panel Button Functions ................................................................................. 20
I. GENERA INFORMATION ............................................................................................. 21
II. CONTRO SETTINGS and SETUP PROCEDURES ............................................................... 21
1. View or Adjust Relay 1 & 2 Energized Mode .................................................................... 22
Fail-safe Relay Configuration .................................................................................... 23
2. View or Adjust the 4-20 mA Fault Mode Configuration....................................................... 24
3. View or Adjust Set Points 1 & 2.................................................................................... 25
4. View or Adjust the Start-up Bypass Timer ...................................................................... 26
5. View or Adjust the Heater Power .................................................................................. 27
6. View or Adjust the Node Address & View the Software Revision .......................................... 28
7. View or Adjust the 4-20 mA Output Configuration (Forward or Reverse) .............................. 29
8. View or Adjust the 0% & 100% Thermal Signal Scaled Bar Graph View ................................ 30
25472-101-V1A-JF00-W0010 Rev 02
kayden
.com
ii
Table of Contents CLASSIC 800 Product Manual
9. View or Adjust the 0% & 100% Thermal Signal EDs:....................................................... 31
Kayden RCM Software
............................................................................................. 32
RS-485 Remote Communications ............................................................................... 33
Kayden Converters/Adapters - USB to RS-232 & RS-232 to RS-485.................................. 33
Communications Cable ............................................................................................ 33
4. QUICK SETUP GUIDE ...................................................................................................... 34
Mechanical Installation ................................................................................................... 34
Sensor Orientation......................................................................................................... 34
Setup & Configuration Flow Chart
..................................................................................... 35
Display Panel Indicators ................................................................................................. 36
Display Panel Button Functions
........................................................................................ 36
Power AC/DC
................................................................................................................ 37
Relay Outputs ............................................................................................................... 37
Heater Power................................................................................................................ 37
5. MAINTENANCE
1. Spin Cover
............................................................................................................... 38
2. Process and Conduit Connections.................................................................................. 38
3. Sensing Elements ...................................................................................................... 38
4. Electronics Module
..................................................................................................... 38
5. Adjustment & Calibration
............................................................................................ 39
6. Preventative Maintenance Requirements......................................................................... 39
6. BINARY TABLE ............................................................................................................... 40
7. TROUBLESHOOTING
ED Fault Indicator
........................................................................................................ 41
How to Reset the Switch/Transmitter to Factory Settings ...................................................... 42
Resistance Values for Sensor Wiring.................................................................................. 43
Return of Material ......................................................................................................... 44
Hazardous Materials....................................................................................................... 44
Service, Technical Support & Contact Information................................................................ 44
8. GLOSSARY ..................................................................................................................... 45
APPENDIX A - OUTLINE DIMENSIONAL DRAWING
CASSIC 810 Threaded................................................................................................... 46
CASSIC 812 Flanged..................................................................................................... 46
CASSIC 828 Sanitary Flanged......................................................................................... 46
CASSIC 821 Threaded (Single Probe)............................................................................... 47
CASSIC 830 In-ine Threaded (Horizontal) ....................................................................... 47
CASSIC 830 In-ine Threaded (Vertical) ........................................................................... 47
CASSIC 832 In-ine Flanged (Horizontal) ......................................................................... 48
CASSIC 832 In-ine Flanged (Vertical) ............................................................................. 48
CASSIC 816 Retractable Packing Gland - 1" MNPT - to 50 psi ............................................... 48
CASSIC 816 Retractable Packing Gland - 1" MNPT - c/w Security Chain - to 125 psi ................. 49
CASSIC 816 Retractable Packing Gland - 1" MNPT - to 500 psi ............................................. 49
CASSIC 814 Retractable Packing Gland Flanged - to 50 psi .................................................. 49
CASSIC 814 Retractable Packing Gland Flanged - to 500 psi ................................................ 50
25472-101-V1A-JF00-W0010 Rev 02
kayden
.com iii
Table of Contents CLASSIC 800 Product Manual
Remote Electronics Enclosure - Explosion-proof (CSA)
.......................................................... 50
Remote Electronics Enclosure - Flameproof (FM)
................................................................. 51
CASSIC 825 Flanged MultiPoint (2 & 3 Point) .................................................................... 52
CASSIC 825 Flanged MultiPoint (4 Point)
.......................................................................... 53
APPENDIX B - MODEL NUMBER LEGENDS
CASSIC 810 Threaded................................................................................................... 55
CASSIC 812 Flanged..................................................................................................... 56
CASSIC 821 Threaded (Single Probe)............................................................................... 57
CASSIC 830 In-ine Threaded
........................................................................................ 58
CASSIC 832 In-ine Flanged .......................................................................................... 59
CASSIC 816 Threaded Retractable Packing Gland
............................................................... 60
CASSIC 814 Flanged Retractable Packing Gland
................................................................. 61
CASSIC 828 Sanitary Flanged......................................................................................... 62
CASSIC 825 MultiPoint Flanged....................................................................................... 63
APPENDIX C - kayen.com WEB SITE
.................................................................................. 64
Contact Us, Distributors an Orering Information.............................................................. 67
TABLE OF FIGURES
Figure 1 - CASSIC 800 Display Panel
............................................................................... 5
Figure 2 - How Thermal Conductivity is Displayed ............................................................... 8
Figure 3 - 4-20 mA Wiring ............................................................................................. 9
Figure 3a - Pump Flow Detection
..................................................................................... 10
Figure 4 - Threadolet
..................................................................................................... 13
Figure 5 - Insertion ‘U’ ength ......................................................................................... 13
Figure 6a - Horizontal Pipe, Side Mounting ......................................................................... 13
Figure 6b - Horizontal Pipe, Top/Bottom Mounting ............................................................... 13
Figure 7 - Horizontal Pipe, Sensor Positioning..................................................................... 14
Figure 8 - Flow Direction, Vertical Pipe.............................................................................. 14
Figure 9 - Sensor Orientation for Horizontal Flow & evel ..................................................... 15
Figure 10 - Disconnecting Sensor Connector from Electronics Module ...................................... 17
Figure 11 - CASSIC 800 Mounting Base Plate / Wiring Terminal
............................................ 17
Figure 12 - CASSIC 800 Wiring Connection Diagram
........................................................... 18
Figure 13 - CASSIC 800 Display Panel ............................................................................. 20
Figure 14 - Control Functions RUN/SET Mode...................................................................... 20
Figure 15 - Relay Energized Mode..................................................................................... 22
Figure 16 - 4-20 mA Fault Mode Configuration .................................................................... 24
Figure 17 - Set Point 1 & 2 Configuration........................................................................... 25
Figure 18 - Start-up Bypass Timer.................................................................................... 26
Figure 19 - Setting the Heater Power ................................................................................ 27
Figure 20 - Software Revision & Node (Unit) Number
........................................................... 28
Figure 21 - 4-20 mA Output Mode
.................................................................................... 29
Figure 22 - Scaled Bar Graph View vs. Baseline Bar Graph View............................................. 30
Figure 23 - Setting 0% & 100% Thermal Signal .................................................................. 31
Figure 24 - Factory Reset................................................................................................ 42
Figure 25 - Display Panel Indicators.................................................................................. 43
25472-101-V1A-JF00-W0010 Rev 02
kayden
.com
1
Thermal Dispersion
CLASSIC
™
800
Applications:
• Flow, Level, Interface & Temperature
Process Connections:
•
1/2", 3/4", 1", 1 1/4", 1 1/2" & 2" MNT
•
1/4" MNT Single robe
• 3/4" FNT & Flanged In-Line
• Flanged & Sanitary 1" to 3.5" Tri-Clamp
®
• Threaded (1" MNT) & Flanged
Retractable acking Glands
Insertion ‘U’ Lengths: (Dual Prob e Sensors)
• Imperial:
1.2", 2", 3", 4", 6", 9", 12" & 18" standard
Model 828 (Sanitary) - 2", 3", 4" & 6" only
• etric:
3, 5, 7.5, 10,15, 23, 30 & 45 cm standard
Model 828 (Sanitary) - 5, 7.5, 10 & 15 cm only
• Custom Lengths:
vailable in 1/2" or 1 cm increments
Min. 1.2" - Max. 120" (6.0 - 305 cm)
Note: 1/2" & 3/4" MNT connections-Max.‘U’ Length=36"
Insertion ‘U’ Lengths: (Single Prob e odel 821)
• Imperial:
2", 3", 4" & 6" standard
• etric:
5, 7.5, 10 & 15 cm standard
Wetted aterials:
• 316L Stainless Steel standard
• Titanium Gr. 2, Hastelloy
®
C-276, Monel
®
400,
Inconel
®
600, lloy 20, Nickel 200
• 316L Stainless Steel c/w Nickel Braze
(830 & 832 In-Line Models)
• Highly Saturated Nitrile
(ressure Seal - 814 & 816 acking Gland Models)
Enclosure aterial:
• Copper-free aluminum
(does not exceed 0.4% copper)
• owder coated olyester TGIC
(polyester triglycidyl isocyanurate)
• NEM 4X / Type 4 / I55
• 1" FNT Conduit Connection
• Buna O-ring on cover
Temperature Range – Continuous Service:
• Sensors:
-67°F to +392°F (-55°C to +200°C)
(Models 814 & 816: -40°F to +320°F [-40°C to +160°C])
•
Electronics:
-67°F to +149°F (-55°C to +65°C)
Note: For temperatures above +167°F (+75°C)
electronics must be remotely mounted.
• Storage:
-67°F to +167°F (-55°C to +75°C)
Operating Pressure - Sensor:
Threaded Style:
•
Maximum Working ressure:
24 Ma (3500 psig) at 70°F (21°C)
Derated with temperature
Flanged Style:
• Maximum Working ressure:
per flange rating
Sanitary Tri-Clamp
®
Style:
• Maximum Working ressure:
1723 ka (250 psig) at 70°F (21°C)
Switch / Transmitter Switch Point Range
(Insertion Style - 1/4" to 2"NPT, Flanged):
• Water-based Liquids:
0.01 to 3.0 ft./sec. (0.003 to 0.9 meters/sec.)
• Hydrocarbon-based Liquids:
0.01 to 5.0 ft./sec. (0.003 to 1.5 meters/sec.)
• Gases:
0.25 to 254 sfps (0.076 to 77 smps)
Standard conditions: 70°F (21°C) at 14.7 psi (1 atm)
Switch / Transmitter Switch Point Range
(In-Line Style):
• Water-based Liquids:
0.015 to 50 cc/sec.
• Hydrocarbon-based Liquids:
0.033 to 110 cc/sec.
• Gases:
0.6 to 20,000 cc/sec.
Standard conditions: 70°F (21°C) at 14.7 psi (1 atm)
Accuracy:
• Flow Service:
±1% set point velocity
over operating range of ±50°F (±28°C)
• Level Service:
±0.25 inches (±0.64 cm)
CLASSIC
™
800 Specifications
25472-101-V1A-JF00-W0010 Rev 02
kayden
.com 2
CLASSIC
™
800 Thermal Dispersion
Response Time:
• pproximately 0.5 to 30 seconds
Remote Electronics Option:
•
Maximum recommended cable length - 200 feet (0 m)
•
Cable type - 24 WG minimum - twisted pairs
Heater Power:
• Field adjustable to optimize performance
Input Power:
• Universal Power standard
12-24 VDC and 115-230 V C, 50-0 Hz
• Consumption: Maximum: 4.8 watts (fully configured)
Outputs:
•
4-20 m current loop
• Two (2) SPDT sealed relay contacts
rated @ 5 amps resistive 230 V C or 30 VDC Max.;
individually adjustable
Start-Up Bypass Timer:
• djustable for 0 to 100 seconds
Communications:
• Modbus via RS-485
RCMS Remote Control & Monitoring Software)
Functions and Features:
• Display Panel Lock-Out
• Set Points configuration
1
• Relay ctuation Delay Timer (Classic series only)
• Independently configurable for both On and Off,
increasing or decreasing
• djustable from 0 - 5,000 seconds
• Start-up Bypass Timer
1
•
djustable from 0 - 100 seconds
• Relay Mode Configuration
1
• Energized above or below set point
• Relay Temperature Mode Configuration (Classic series only)
• Heater Power setting
1
•
Zero and Span settings
1
(Classic series only)
• nalog (4-20 m ) output configuration
1
• View and Print Graphing (Trend) function
• Configuring settings; write to device,
save to file and print
• Fault Event Log (Classic series only)
Note:
1 lso configurable from Display Panel
Diagnostics:
• Primary watchdog circuit monitors microprocessor
parameter anomalies
•
Secondary watchdog circuit monitors
microprocessor health
• Heater monitored for out-of-range conditions
• Fault Mode de-energizes relay(s) and halts power
to the heater
Agency Approvals:
• CSA - ANSI/UL
Class I, Div. 1, Groups B, C and D;
Ex d IIB + H
2
; Ex d IIB+H
2
(Class I, Zone 1, Group IIB + H
2
,)
T3; Enclosure Type 4 / IP55
Single Seal Approval
Per NSI/IS 12.27.01-2003
• CRN
(Canadian Registration Number): 0F09437.215
• FM
Class I, Div. 1, Groups B, C and D;
Class I, Zone 1, Ex d IIB+H
2
T2D (Ta=75°C); T3 (Ta=5°C);
Enclosure Type 4 / IP55
Weights and Dimensions:
•
810 Threaded: 2" U length - 7 lbs (3.18 kg)
• Carton Size - 15" x 5" x " (38 cm x 13 cm x 15 cm)
• Other models/sizes - consult Kayden
Warranty:
• Three (3) Years from shipment date from factory
(see Terms & Conditions on kayden.com for details)
CLASSIC
™
800 Specifications
25472-101-V1A-JF00-W0010 Rev 02