ZHEJIANG KAYO MOTOR CO., LTD.
WWW.KAYOMOTO.COM
1. Service Information
1.1 Operation note 1.2 VIN Number 1.3 Main parameters list
1.4 Maintenance parameters list 1.5 Torque tightening
1.6 Lubricant, sealant 1.7 Cable, hose and wiring diagram
1.1 Operation note
Security
1. Wearing work clothes (coveralls), hat and safety boots suitable for the operation.
In some conditions dust glasses, dust masks, gloves and other safety protective
supplies are needed to protect you from injury.
2. Do not let the engine long running in airtight spots or unventilated places.
3. In case of scald, don’t touch the engine when the engine just stops working.
4. Battery solution (dilute sulfuric acid) is a strong corrosive agent; contact with the
skin, splash into the eye burns may lead blindness. Once the battery solution is
accidentally touched on clothes or skin, rinse immediately with plenty of water. If the
battery solution is touched on eyes, please flush immediately with plenty of water and
get treatment in time. Storage battery and battery solution should be kept strictly,
keep out of reach of children. Battery charging will produce flammable and explosive
hydrogen, once there is a source of fire or spark close, there is an explosion risk.
Please charge it in well-ventilated places.
5. As gasoline is flammable and explosive, it is strictly prohibited to set off fireworks
in the work site. Pay attention to sparks as well as open flames. Besides, the
vaporized gasoline may explode, please choose well-ventilated sites.
6. Attention, the rear wheel, clutch or other rotating parts and movable parts may
clip hands and clothes during maintenance.
7. Two or more people must constantly greet each other when operating to ensure
safety.
Disassembly and installation instructions
1. All the Parts, lubricants and lipids must be Kayo brand parts or Kayo recommends.
2. When disassemble, Please sort out the parts of each system and kept separately
to ensure that all parts can be put back.
3. Keep the vehicle clean before inspection.
4. The Gasket, o-ring, piston pin baffle ring, cotter pin and other parts must be
replaced after disassembling.
5. Snap ring will be deformed if the opening is too big during disassembly and easy to
fall off after reassemble. Please do not use snap ring which was inelastic.
6. After disassembly and inspection, clean the parts and blow the cleaning agent
away with compressed air before measurement. Grease the moving surface before
assembly.
7. During disassembly, check all the necessary sites and measure relevant data,
make sure the reassembly condition as same as previous state.
8. Bolts, nuts, screws and other fasteners shall be pre-tightened and then tightened
in accordance with the specified tightening torque on the diagonal in accordance with
the principle of from large to small and from inside to outside.
