KCF technologies SMARTdiagnostics User manual

SMARTdiagnostics®
IoT HUB Product Guide v.1.0
Last Edited: 5/4/2020

IoT HUB Product Guide v.1.0
Lasted Edited: 05/04/2020
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Contents
Revision History.......................................................................................................................................... 3
1Product Overview ............................................................................................................................... 4
1.1 Introduction.................................................................................................................................. 4
1.2 How It Works............................................................................................................................... 4
1.3 Applications ................................................................................................................................. 4
2Product Specifications ....................................................................................................................... 5
2.1 IoT HUB ....................................................................................................................................... 5
2.1.1 Mechanical Specifications..................................................................................................... 5
2.1.2 Electrical Specifications......................................................................................................... 5
2.1.3 Environmental Specifications ............................................................................................... 6
2.1.4 Wireless Radio Specifications .............................................................................................. 6
2.1.5 Input Options........................................................................................................................... 6
2.1.6 Part Numbers.......................................................................................................................... 7
2.2 Wired Vibration Sensor.............................................................................................................. 7
2.2.1 Mechanical Specifications..................................................................................................... 7
2.2.2 Environmental Specifications ............................................................................................... 7
2.2.3 Acceleration............................................................................................................................. 7
2.2.4 Temperature Sensor.............................................................................................................. 8
2.2.5 Part Numbers.......................................................................................................................... 8
3Installation and Setup ........................................................................................................................ 9
3.1 Special Tools Needed ............................................................................................................... 9
3.2 Hardware Installation Procedures............................................................................................ 9
3.3 Software Setup Procedures...................................................................................................... 9
3.3.1 Adjusting HUB and Sensor Settings ................................................................................... 9
3.3.2 Collecting Long Burst Data ............................................................................................. 11
4Product Support, Warranty, and Certification Information ......................................................... 11
4.1 KCF Contact Information......................................................................................................... 11
4.2 Product Warranty and Return Policy..................................................................................... 12
4.3 Certification Information .......................................................................................................... 14

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Revision History
Date
Version
Author
Details
5/4/2020
1.0
R. Korte, E. Sankey
Document Published

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1 Product Overview
1.1 Introduction
The HUB is the central part of a product system that is designed to meet the following needs in
the industries we serve:
•Fill the gap where deploying KCF’s wireless vibration sensors is not feasible due to
access, size, environment, etc.
•Update the KCF’s General Input Nodes’ capability to ingest standard, 3rd-party
transducer data into SMARTdiagnostics®
•Extend our monitoring capability with the ability to collect data at the same time across
multiple sensors
•Extend our monitoring capability with the ability to “trigger” data collection so that we
can collect data when it matters- when a machine is running or at specific times during
a machine’s cycle
1.2 How It Works
The HUB controls up to seven (7) sensors that are connected to the HUB with a cable. In this
way, the HUB can both power the sensors and control how and when those sensors collect
data. When data is collected, it is transferred from the sensor to the HUB over-the-wire. The
HUB subsequently transmits that data wirelessly to a base station or repeater (using
DARTwireless™) which then sends it to SMARTdiagnostics®software for analysis. While the
sensors can be installed on multiple or single assets, the ability of the HUB to
coordinate/synchronize data collection across multiple sensors on a single asset allows for fully
understanding of the asset’s overall health.
1.3 Applications
The HUB was designed to address several unique challenges. A few of these are discussed
here.
KCF’s Wireless Vibration Sensor has a wide operating temperature range that is limited
primarily by the battery that powers it. Some industrial applications require sensors that can
operate at even more extreme temperatures. Rated for -40ºC to 125ºC, the vibration sensor in
The HUB ecosystem can withstand some of the harshest environments.
Many assets are either partially or fully enclosed in shielding for safety reasons. This can
present an installation issue of the space where the sensor needs to be installed is not large
enough for a wireless sensor to fit. Safety enclosures can also be an issue for wireless
connectivity and battery maintenance. The HUB’s vibration sensor is a much lower profile and
smaller footprint than its wireless counterpart, making it ideal for such locations.
Collecting data on a timed interval, such as what KCF’s Wireless Vibration Sensors do, is a
great way to continuously monitor equipment that is running all the time. For machines that
operate intermittently, such as conveyors or other machines on a fixed cycle, a sensor operating
on a timed interval may collect data even when the machine is not running and will collect data

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at a different place in the cycle when it is. The HUB resolves this issue by allowing an external
process to tell The HUB when the asset is running through trigger signals.
Finally, it is desirable to collect other data from an asset in addition to vibration data. Examples
are pressure, fluid quality, temperature, power consumption, etc. The HUB’s ports are designed
to accommodate any type of sensor. Primarily, the HUB Analog Adapter supports all sensors
that output 4-20mA or 0-10V. As the HUB ecosystem grows, adapters will be added for
piezoelectric accelerometers, thermal probes, and other common transducers. With a full suite
of sensors to collect a wide variety of data from an asset, the HUB will enable unprecedented
ability to provide real-time asset health information.
2 Product Specifications
2.1 IoT HUB
2.1.1 Mechanical Specifications
2.1.2 Electrical Specifications
1Any accessories (such as the analog adapter) that are configured to provide pass-thru power will utilize this
power source for attached transducers. Ensure your transducers operate satisfactorily with your provided external
input voltage.
2Self-resetting fuse.
Weight:
672 g (with Battery Power Module)
621 g (with AC Power Module)
Enclosure Material:
Radel R5800
Mounting:
Maximum Mounting Bolt Torque:
Magnetic or Hard Mount,#10 or M5 Socket Head
15 in⋅lb [1.7 N⋅m]
AC Powered
Input Power:
Access. Power (provided by HUB):
Battery Powered
Input Power:
Access. Power (provided by HUB):
Battery Life:
Externally Powered
Input Power:
Access. Power (provided by HUB)
External Trigger Signal Level:
120 VAC, 25 watts max., < 1 Watt typ., 0.55 P.F.
24 VDC ± 5%, 750mA (TA= 20°C), 150 mA (TA= 85°C)
3.6 VDC Nom. (2.8–3.7 VDC op.), <2.5 A pk., <1 mA typ.
None (unless specially provided by Sensor)
{TBD}
24 VDC Nom.1(8–36 VDC op.), <1 A (fused2), <1 mA typ.
Up to 1A at External Voltage +0/-5%
24 V Nom., 10 mA max., 10 ms minimum pulse width

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Internal Connection Diagram:
2.1.3 Environmental Specifications
Storage Temperature Range:
-40ºC to 125ºC (-40ºF to 257º F)
Operating Temperature Range:
-40ºC to 85ºC (-40ºF to 185º F)
IP Rating:
IP67
Hazardous Certification:
Class 1, Division 2 (planned)
2.1.4 Wireless Radio Specifications
Radio:
KCF DARTwireless™ 2.4GHz ISM band
Antenna:
Internal dipole antenna
FCC ID:
Z5IHB1
IC:
24664-HB1
See Section 4 for Wireless Radio Certification Statements.
2.1.5 Input Options
Collection Mode:
Timed Interval
Triggered
Input Types:
24 VDC edge trigger (optional)
7 KCF Sensor Ports (caps available for unused ports)
Sensor Types:
KCF Vibration Sensor
KCF Analog Adapter

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2.1.6 Part Numbers
The following variants are available for The HUB. Please use the complete part
number for all components to ensure the correct product and configurations are
shipped.
SD-HUB-1-[magnet][power]
Magnet Options:
Power Module Options:
Magnet:
M
Battery:
B
No Magnet:
X
120-240VAC:
A
Examples:
Hub w/magnets and battery module: SD-HUB-1-MB
Hub w/magnets and AC module: SD-HUB-1-MA
Hub w/out magnets and battery module: SD-HUB-1-XB
Hub w/out magnets and AC module: SD-HUB-1-XA
2.2 Wired Vibration Sensor
2.2.1 Mechanical Specifications
2.2.2 Environmental Specifications
Storage Temperature Range:
-40ºC to 125ºC (-40ºF to 257º F)
Operating Temperature Range:
-40ºC to 125ºC (-40ºF to 257º F)
IP Rating:
IP69
Hazardous Certification:
Class 1, Division 2 (planned)
2.2.3 Acceleration
Range:
+/- 19 g typical, +/- 16 g nominal
Resolution:
0.866 mg nominal
Noise Floor:
1.496 mg RMS @64 Hz /
13.01 mg RMS @ 8192 Hz
Transverse Sensitivity:
10% typical
Frequency Response:
+/- 5% 0-2700 Hz
+/- 3% 2700-4000 Hz
Samples per Acquisition:
4096
Spectral Lines:
2048
Anti-Aliasing Filter:
4000 Hz low-pass cut-off, 3rd order Sallen-Key
Sampling Frequency:
64 Hz – 8192 Hz configurable
Weight:
100 g
Enclosure Material:
Radel R5800 and 303 Stainless Steel
Mounting:
Maximum Mounting Bolt Torque:
Magnetic or Hard Mount, #10 or M5 Socket Head
30 in⋅lb max [3.4 N⋅m]

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2.2.4 Temperature Sensor
Range:
-40ºC to 125ºC (-40ºF to 257º F)
Resolution:
+/- 0.5ºC (+/- 1ºF)
2.2.5 Part Numbers
The following variants are available for wired vibration sensor. Please use the
complete part number for all components to ensure the correct product and
configurations are shipped.
SD-WVS-1-[cable][magnet][incendive]-[temp][foot][
connector]
Cable Options:
Magnet Options:
5 Meter:
05
Magnet:
M
10 Meter:
10
No Magnet:
X
Incendive Options:
Temperature Options:
Regular:
R
Industrial:
T
Foot Styles:
Connector Options:
Pointed Feet:
A
Standard M12
C
Flat Feet:
B
Examples:
5m cable, magnet, industrial temp, pointed feet, M12 connector:
SD-WVS-1-05MR-TAC
10m cable w/out magnet, industrial temp, flat feet, M12 connector:
SD-WVS-1-10XN-TBC

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3 Installation and Setup
3.1 Special Tools Needed
In additional to standard tools used for an installation, it is strongly recommended that you have
the following tools on hand for installing The HUB, specifically needed for keeping the wires for
the sensors safe and organized.
• Cable Ties: used to secure and attach cables from the wired sensors to the asset and
away from moving parts that could pinch/damage cables or pose a tripping risk.
• Cable Tie Gun: easily tightens cable ties and clips the ends neatly without sharp edges.
• Wire Snips/Snippers/Nippers: used to cut cable ties apart
3.2 Hardware Installation Procedures
Installation of the HUB and wired sensors is conducted by trained Field Operations staff to
ensure optimal performance for your HUB solution. Please refer to the Field Services
Installation Guide for detailed installation instructions.
3.3 Software Setup Procedures
The software setup procedures for The HUB in SMARTdiagnostics®are similar to those for V3
sensors.
3.3.1 Adjusting HUB and Sensor Settings
1. Once a HUB has been added to SMARTdiagnostics®, it appears in the Location Network
settings under the IoT HUBs tab on the screen.
2. The Hardware Status Overview displays the number of HUBs at the Location as well as
their current Reporting Status. To view details for a specific HUB, use the dropdown to
select the hardware for which you want to view. The screen updates to display settings
for the selected HUB.
3. The HUB settings are automatically updated for the selected device, including the Serial
Number, Firmware Version, Last Update, Number of Sensors Reporting and Power
Type. For the initial release, the Voltage and Temperature values in this table are set to
a default value of -1 and will not update, therefore users should ignore these values for
the time being. The IoT HUB Name is editable if you want to rename the HUB.
4. When the HUB checks into the network to report status, the Sensors attached to the
HUB will also check in and populate the Sensor table at the bottom of the screen.
5. Each Sensor has configuration settings that can be adjusted.
a. Nickname – Rename the sensor for easier reference.
b. Trigger Type – Triggers can be set to External or Timer-based
c. Trigger – If the Trigger Type is set to External, select whether the sensor’s
trigger will be off Trigger A or Trigger B

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d. Trigger Delay – Triggers can be set to a specific delay. Enter the delay in
milliseconds
e. Minimum Interval – Select the appropriate Minimum Interval from the dropdown
list. Intervals can range from 60 seconds up to 24 hours.
f. Sampling Frequency – Select the appropriate Sampling Frequency from the
dropdown list. Frequency can range from 64 Hz to 8192 Hz.
IoT HUB Hardware Overview in SMARTdiagnostics
IoT HUB Hardware Overview in SMARTdiagnostics
1
2
3
4
5
e
f
a
b
c
d

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3.3.2 Collecting Long Burst Data
6. A long burst allows you to capture readings over a longer period of time in order to
determine where to set your Trigger Delays and Intervals. To start a long burst
collection, click the Run Long Burst button. The Latest Long Burst column displays
“In Progress” to indicate that a long burst is being collected.
7. Once the long burst is complete, a link to the long burst data appears in the Latest
Long Burst column. Hovering over the value in this table displays the username
that collected this long burst and the date/timestamp of the collection. Click on this
cell to download an Excel file of the long burst data.
Collecting Long Burst Data in SMARTdiagnostics
4 Product Support, Warranty, and Certification Information
4.1 KCF Contact Information
If you need any assistance setting up and using your IoT HUB or SMARTdiagnostics®system,
please contact our team and we’ll be happy to help!
KCF Support Team: 814-867-4097 x2
12
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4.2 Product Warranty and Return Policy
KCF Technologies, Inc. (“Seller”) warrants that (i) all products (except spare parts, replacement
parts and spare kits) shall be free from material defects in workmanship for a period of one (1)
year from the date shipped from Seller’s distribution center; and (ii) all spare parts, replacement
parts, and spare kits shall be free from material defects in workmanship for a period of ninety
(90) days from the date of invoice issued by Seller or its authorized distributor. Seller warrants
that it will implement commercially reasonable measures consistent with generally accepted
practices to safeguard the software and Buyer’s data contained in it against accidental or
unlawful loss, access, or disclosure; provided, however, that Buyer is responsible for properly
configuring and using products and taking Buyer’s own steps to maintain appropriate security,
privacy, and backup of your data.
The foregoing limited warranties are void with respect to (i) any product which, in Seller’s sole
judgment, has been subjected to abuse, accident, alteration, modification, tampering,
negligence, misuse, faulty installation, lack of reasonable care, repair, or service by anyone
other than Seller that is in any way not contemplated in the documentation for such product; (ii)
any product, of which the model or serial number has been altered, tampered with, defaced, or
removed; (iii) operational adjustments not covered in the operating manual for such product; (iv)
maintenance, calibration, or recalibration of any product by anyone other than Seller; (v)
damage occurring in shipment or due to acts of nature, failures due to power surges, or other
force majeure causes beyond Seller’s control; (vi) cosmetic damage; (vii) any product or service
provided or furnished by anyone other than Seller; (viii) any product that has been installed or
used outside Seller’s technical specifications as provided on the product datasheets and care
and handling application notes; (ix) refurbished products and services; (x) the failure to install
any required software or firmware update; and (xi) products that have been purchased through
an inventory clearance or liquidation sale or other sale specifying that such product is being sold
“as is.”
The foregoing limited warranties are the only warranties made by Seller under this Agreement.
Except as otherwise set forth explicitly herein, Seller does not make, and hereby disclaims, any
representations or warranties, express, implied, or statutory, regarding (i) products and services
(including hardware, software, and related services) and (ii) the acts or omissions of users of the
products and services, including (without limitation) implied warranties of merchantability, fitness
for a particular purpose, title, non-infringement of third party rights, and any warranties arising
by course of dealing or custom of trade. Seller makes no representation or warranty that any
products or services are accurate, complete, appropriate, reliable, or timely. Seller also makes
no representations or warranties that the products and services will meet Buyer’s requirements,
or that Buyer’s access to and use of the products and services will be uninterrupted or error-
free, free of viruses, malicious code, or other harmful components, or otherwise will be secure.
By accepting delivery of any product, Buyer acknowledges and agrees that (i) the value and use
of such product is unrelated to the value or cost of any real or personal property in connection
with which such product may be used or any services related to such product which are
furnished by any person; (ii) Seller makes no warranty that such product will avert, detect, or
prevent occurrences or the consequences thereof which such products may have been

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designed to detect, avert, or prevent, or that such product may not be compromised, disabled,
or circumvented; (iii) Seller has made no representations or warranties, express or implied, to
Buyer or for Buyer’s benefit that contradict any of the foregoing; and (iv) “false alarms” and
“false readings” from Seller’s products may occur for any number of reasons, and Seller does
not warrant against such false results.
Some jurisdictions do not allow the exclusion of certain warranties. Accordingly, some of the
above exclusions may not apply to Buyer.
Seller’s sole obligation with respect to any product which is found to contain any material defect
in workmanship within the applicable warranty period shall be, at Seller’s sole discretion, either
to repair or replace such product at no charge to the Buyer, or to refund the purchase price
upon return of the defective product to Seller. The replacement product need not be new (i.e., it
may be used or reconditioned) nor be of identical make, model or part, so long as Seller has
reasonably determined that it is substantially equivalent or superior in all material respects to
the product being replaced. Repaired or replacement products will be warranted for the
remainder of the original applicable warranty period. All products (including any part thereof)
replaced by Seller or for which the purchase price is refunded shall become the property of
Seller upon replacement or refund. Unless otherwise designated in writing by Seller, Seller is
the only party authorized to perform warranty service on Seller products and services.
If a product is believed to be defective and is still in warranty, or if Seller has otherwise agreed
to accept return of a product, Buyer shall (unless otherwise instructed in writing by Seller) (i) if
the product is alleged to be defective, provide Seller with a written description in sufficient detail
to allow Seller to confirm such defect; (ii) obtain a Return Merchandise Authorization (“RMA”)
number from Seller; (iii) if requested by Seller, provide written proof of purchase of the product
(such as a copy of the dated purchase invoice for the product); (iv) after an RMA number is
issued, package the product securely in the original or other suitable shipping package to
ensure that it will not be damaged in transit, with the RMA number prominently marked on the
outside of the package; and (v) within fifteen (15) days of issuance of the RMA, ship the product
at Buyer’s sole expense to Seller or its distribution center, as indicated by Seller. In addition:
1. If the product is being returned for maintenance, calibration, recalibration or repair,
Buyer must not include any manuals or accessories in the shipping package. Seller will
only replace the defective portion of the product and will not ship back any accessories.
2. Buyer is responsible for all shipping charges to Seller. No Cash on Delivery (“COD”) is
allowed. Products sent COD will either be rejected by Seller or become the property of
Seller, at Seller’s sole discretion.
3. Buyer shall fully insure any product for return to Seller, and Seller shall in no event be
responsible for any shipment lost in transit.
4. Repaired or replaced products will be shipped to Buyer via UPS Ground or any common
carrier selected by Seller, with shipping charges prepaid by Seller. Expedited shipping is
available if shipping charges are prepaid by Buyer and only upon request.
5. Seller may reject or return any product that is not packaged and shipped in strict
compliance with the foregoing requirements or for which an RMA number has not been
obtained or is not visible from the outside of the package. The product owner agrees to
pay Seller’s reasonable handling and return shipping charges for any product that is not
packaged and shipped in accordance with the foregoing requirements or that is
determined by Seller not to be defective or nonconforming.

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SELLER’S LIABILITY FOR ALL CLAIMS, WHETHER BASED ON BREACH OF CONTRACT,
NEGLIGENCE, PRODUCT LIABILITY, OR OTHERWISE, SHALL NOT EXCEED THE PRICE
PAID BY BUYER FOR SUCH DEFECTIVE PRODUCT. IN NO EVENT WILL SELLER BE LIABLE
FOR ANY SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES (INCLUDING, WITHOUT
LIMITATION, LOSS OF USE, LOSS OF PROFIT, AND CLAIMS OF THIRD PARTIES),
HOWEVER CAUSED, WHETHER BY THE NEGLIGENCE OF SELLER OR OTHERWISE.
4.3 Certification Information
FCC STATEMENT
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) this device may not cause harmful interference, and (2) this device must accept
any interference received, including interference that may cause undesired operation. This
equipment complies with the FCC RF radiation exposure limits set forth for an uncontrolled
environment. This equipment should be installed and operated with a minimum distance of 20cm
between the radiator and any part of your body. Changes or modifications not expressly approved
by KCF Technologies could void the user’s authority to operate the equipment.
INDUSTRY CANADA STATEMENT
The term IC before the Certification/Registration number only signifies that the Industry Canada
technical specifications were met. This device complies with Industry Canada’s license-exempt
RSSs Operation is subject to the following two conditions: (1) this device may not cause
interference, and (2) this device must accept any interference including interference that may
cause undesired operation of the device.
Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareilsradio
exempts de licence. L'exploitation est autorisée aux deux conditions suivantes : (1) l'appareil ne
doit pas produire de brouillage, et (2) l'utilisateur de l'appareil doit accepter tout brouillage
radioélectrique subi, même si le brouillage est susceptible d'en compromettre le
fonctionnement.
This equipment complies with the IC RF radiation exposure limits set forth for an uncontrolled
environment. This equipment should be installed and operated with a minimum distance of
20cm between the radiator and any part of your body.
FVIN: 3.2.0