Kellfri 35-VKMATVF User manual
Carefully read the operating instructions
before using the product!
Operating instructions in original
35-VKMATVF
FLAIL MOWER ATV
FRONT MOUNTED
Table of Contents
Kellfri designs and supplies ecient, aordable machinery and components for forestry,
agriculture, construction and gardening in Sweden, the rest of the Nordic region and Europe.
We recommend that you always read and follow the safety instructions and the instructions
in the machine’s instruction manual.
Kellfri is not liable for any errors in this document.
TABLE OF CONTENTS
Introduction 3
Product information 3
Safety instructions 4
Instructions for emergency situations 4
Personal protection 4
Surroundings 5
Before use 5
Environment 5
Use 6
After use 6
Maintenance and service 7
Transportation and set-up 7
Recycling 7
Risks and hazards associated with the use of garden machinery 8 - 9
Warning labels 10
Chemicals 11
Connecting 12
Handle fuel with caution 12
Parts 35-VKMATVF 13
Installation 14 - 15
Exploded diagrams and materials list 16 - 21
Grease points 22
Deviation form 23
Warranty terms and conditions 24
Important! Our machine is suitable for the majority of ATV models, thanks to the
universal attachment included. NOTE: Final adjustment by the customer may be necessary.
Recommended ATV size: 500 cubic metres and larger.
Clear advantage if ATV has four-wheel drive.
If necessary add counterweight to rear part of ATV and insert front springs*.
Remember that steering ability is aected if ATV does not have servo.
Install cutting unit as close to the machine as possible.
If there are sharp turns during work, the equipment must be raised.
Ground clearance varies among models.
If using side shift adjustment, steer side shift adjustment towards centre when lifting.
*Ask your ATV dealer.
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INTRODUCTION
Thank you for choosing a product from Kellfri AB. Compliance with the safety instructions,
instruction manual and sound common sense will guarantee many years of enjoyment using
the product. Kellfri’s equipment and products are aimed at self-employed farmers,
horse enthusiasts and other country-dwellers with stringent performance demands.
PRODUCT INFORMATION
In distinction from a ail mower that is rear mounted, with a front mounted ail mower for
your ATV you can see what and where you are cutting, and thus reduce the risk of driving over
material that can damage the machine.
A major advantage of a front mounted ail mower is that you minimise compressed grass, as
the ail mower reaches the grass before you drive over it yourself with your ATV.
This makes cutting more eective.
Moreover, our front mounted ail mower is supplied with side shift adjustment as standard,
which enables you to set the ail mower on the left or the right. Positioning the ail mower on
the right or the left enables you to simply access fences, trees and posts.
As the ail mower is front mounted and adapted for ATVs, you access places that wouldn’t
normally be possible with a large, rear mounted ail mower.
Kellfri’s front mounted ail mower is supplied with 44 Y-ails which break the grass.
Y-ails are also ideal for occasions when you need to cut coarser material such as saplings.
AREA OF USE
Our front mounted ail mower for ATVs is an excellent alternative if you want to quickly get
started on your work. The ail mower is suitable for tasks including cutting pastures, clearing
brushwood and mowing grass.
NOTE: The machine is supplied without oil.
Oil is supplied with the machine for lling by the customer.
TECHNICAL DATA 35-VKMATVF
Length 1830 mm
Width 1240 mm
Height 770 mm
Cutting width 1005 mm
Working width 1240 mm (without side shift adjustment tted)
Working width is approx. 300-400 mm wider with side
shift adjustment tted.
Power requirement 15 hp
Engine Petrol
Flails 44 Y ails
Weight VKM 125 kg
Weight of attachment device 17 kg
Weight of side shift adjustment 13 kg
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SAFETY INSTRUCTIONS
Before using the equipment or product, and for the safety of yourself and others, you must
read the safetyinstructions and the instruction manual and understand their contents.
Always keep the safety instructions and instruction manual handy for users of the equipment
or product. For the safety of both yourself and others, it may be a good idea to read through
the safety instructions every now and then. If the safety instructions or the instruction manual
are damaged, or become unusable for any other reason, new copies may be ordered from:
Kellfri AB, Munkatorpsgatan 6, SE-532 37 SKARA, Sweden. Tel.: +46 511 242 50
The safety instructions can also be downloaded from the Kellfri website: www.kellfri.co.uk
Do not use the equipment or product if you feel ill, tired or are under the inuence of alcohol.
Do not use the equipment or product if you are taking prescribed medication or drugs, or
suering from severe depression or mental illness. Always comply with general rules of the
road and applicable rules stipulated by the Animal Welfare Act. People under the age of 15 are
not allowed to use the equipment.
INSTRUCTIONS FOR EMERGENCY SITUATIONS
In case of emergency, call 112.
Always have a mobile phone or emergency phone available when working alone. A rst-aid
kit and re extinguisher must be kept in an easily accessible location when carrying out any
work, maintenance or service.
Warning!
The original design of the machine must not, under any circumstances, be modied
withouttheapprovalofthemanufacturer. Unauthorised modicationsand/oraccessories
may cause life-threatening injuries or death to users and others.
PERSONAL PROTECTION
Always use suitable protection equipment. Do not wear loose clothing or jewellery while
working with the equipment. Long hair should be tied up when working with equipment
that has moving parts. Use protective gloves to avoid the risk of burns if hot surfaces such
as exhaust pipes are touched, and to avoid oil and petrol getting in contact with the skin. Ear
defenders must be worn whilst the engine is running.
Kellfri is not liable for any modications, changes or rebuilds carried out by customers.
Where the machine is used professionally, employers are responsible for ensuring that users of the
machine have theoretical and practical knowledge of the machine and that work is performed in
a safe manner. Stay informed by complying with work environment legislation; contact your local
work environment authority.
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SURROUNDINGS
Check that the work area is free from bystanders and objects before hitching or using the
equipment. Otherwise, there is a risk of serious injury. Be extra careful if there are children in
the vicinity of the area where the equipment or product is used or stored. Check that there
are no low-hanging electrical cables within the work area. Exercise caution when working on
slopes and close to ditches.
Always work alone with equipment or products that are made for working alone. Never leave
rubbish in the work area, and keep work areas clean. Always respect the equipment’s risk zone.
BEFORE USE
Carefully read the safety instructions and the instruction manual. Make sure that you
understand the safety instructions, the instruction manual and warning decals. Use common
sense and suitable personal protective equipment when using the product. Always check the
performance of the machine combination to be used. It is important that these are compatible
and work satisfactorily together. This is to ensure that the equipment or product works as
expected, and to guarantee the safety of yourself and others. Carry out a visual inspection
of the equipment or product before use. Repair or replace damaged or worn parts to reduce
the risk of injury. Grease moving parts and check that all nuts and bolts are tightened. Correct
if necessary. Learn and remember the correct working method. Beginners must work slowly
until they have learned how the machine or product works.
Users/customers are responsible for ensuring users can handle the situation. If a user feels
that the machine is dangerous to use, they should not use it until they have received thorough
training.
WARNING!
Never use equipment or products with defective safety components.
Children must not be left unsupervised in the area!
Warning!
ENVIRONMENT
• Disposal of oil and other waste
• Improper disposal of oil or other waste may be hazardous to the
environment.
• When oil is emptied from the machine, it must be poured into
a leak-proof container suitable for oil. It is not permissible to store
oil in a container used for food or drink, in order to avoid the oil
being consumed by mistake and causing serious injury.
• It is prohibited to spill oil on the ground, or pour it into a drain or
anywhere leading to a water source.
• Discarded oil, fuel, coolant, brake uid, lters and batteries must
not be thrown away or emptied anyway at all. Contact your local
authority for further information.
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USE
Only those who understand the safety instructions and the instruction manual may use
the equipment or product. Exercise caution and care when working with the equipment or
product and only use them in the way described in the instruction manual.
There is a risk of crushing when working with equipment that has moving parts. Exercise
caution when working with equipment with hydraulic hoses, as oil under pressure can
penetrate the skin. Immediately seek medical attention if this should occur. Always work alone
with equipment that is made for working alone.
Respect the equipment’s risk zone.
For further information about your machine, read the machine’s instruction manual.
DANGER!
CAUTION!
NOTE:
Warning symbols identify important safety aspects in this manual in order to help you and others avoid dangers
and accidents. When using the machine: Be extremely careful!
Warning!
This symbol indicates that a serious accident will occur if the directions in the instruction manual are not
followed. The accident will lead to serious injury, possibly death, or serious damage.
This symbol indicates that an accident will occur if the directions in the manual are not followed.
The accident will lead to serious injury or damage.
This symbol indicates that an accident may occur if the directions are not followed.
The accident will lead to injury or damage.
NOTE: indicates the risk of a breakdown if the directions are not followed.
Where the machine is used professionally, employers are responsible for ensuring that users of
the machine have theoretical and practical knowledge of the machine and that work is performed
in a safe manner. Stay informed by complying with work environment legislation; contact your
local work environment authority.
AFTER USE
• Ensure that the equipment/product is standing on level ground when it is disconnected.
Use stabilisers, if these are included with the product/tool.
• Wash, rinse with water and dry if necessary.
• Re-lubricate if necessary.
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MAINTENANCE AND SERVICE
• Make sure that the equipment is stable and cannot tip over when carrying out
maintenance and service work.
• Replace damaged or worn parts to reduce the risk of injuries.
• Carry out maintenance, service and checks in line with recommendations.
• Only use spare parts with equal performance to reduce the risk of injuries and breakdowns.
• All electrical repairs and electrical connections must be carried out by a qualied person.
Check that all nuts and bolts are tightened after maintenance and service work.
Always test the machine before starting work.
IMPORTANT! Check the oil level and lubricate grease points regularly!
IMPORTANT! Avoid over-lubricating. Dirt collects easily on exposed grease and causes
increased wear. After lubrication, wipe excess grease o from couplings.
DANGER!
WARNING: Pressurised oil and fuel leaks can penetrate skin and cause serious
injuries. Do not use your hands to locate leaks. Use a piece of paper or cardboard
to look for leaks.
Kellfri AB has a policy of continuous product development and therefore reserves the right to
make modications, e.g. to the design and appearance of the product, without prior notice.
TRANSPORTATION AND SETUP
• Check that the work area is free from bystanders, children and objects before driving o.
• Always observe additional caution during transport and moving.
• Ensure that the equipment or product is well anchored and that available transport
lashings are tted.
• Always position the load as low as possible. All protruding loads should be well anchored.
• Respect the risk zones even during transport and moving.
• Do not permit anyone to walk under suspended loads when carrying out lifts.
• Trailers used for transport should have brakes that work.
• An SMV sign must be attached when travelling on public roads.
• Check tyre pressure - see information on tyre pages. Do not exceed the maximum
pressure!
• Always store the equipment or product in a dry place, preferably under a roof, when not
in use.
• Ensure that the equipment or product is stable and cannot tip over.
• Never permit children to play at the storage site.
• Be aware of the tipping risk!
RECYCLING
For scrapping, the equipment/product must be dismantled and transported
to a recycling station designated by your local authority. Any liquids should
be collected and transported to a recycling station designated by your local
authority. Contact your local authority for further information.
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RISKS AND HAZARDS ASSOCIATED WITH THE USE OF GARDEN MACHINERY
Risk of crushing
Observers can be injured when the machine is lowered in the cutting position. Pasture toppers have
crushing points around the hinge areas and between the three-point attachment and the main
body. Respect the risk zone of 15 m!
Rotating blades
WARNING! Any person can risk injury by putting their hands or feet under the machine when it is
lifted from the ground and the blades are still rotating. Nobody is allowed in the vicinity during
operation or when the machine is running.
Risk of crushing
This risk is common in mechanical transmission devices such as belt drives, bevel gears and rollers.
Ensure that all guards are correctly tted.
Rotating blades
Risk when disengaging machine
The heavier a rotating part is, the longer it will continue to rotate after the wheel drive
has been disconnected.This property is called free-wheeling. Rotating blades and other components
such as drive shafts etc. will continue to spin round after the wheel drive has been disconnected.
Injuries occur:
• When the operator disconnects the equipment and attempts to clean or adjust the machine
before the components have stopped rotating.
• When the shear bolt in the protective device in the power outlet disintegrates and the rotors
continue to spin while the power outlet has stopped. The operator’s awareness is of key
importance for safety around rotating parts. Never raise the machine while the blades are still
rotating!
Risk of ejected objects
Machines that cut grass eject material during operation. Foreign objects such as stones, sticks and
other debris can nd their way under the machine and be ejected at great speed. Metal guards
at the sides and front prevent these objects being ejected, but this is no guarantee that they will
always capture everything.
Observers or animals standing in the way of an ejected object can suer serious
injury. Never operate the machine when there are observers nearby. Respect the
equipment’s risk zone of 15-25 m!
Noise
Note that the machine is intended for outdoor use and that the operator’s position is the driver’s
seat of the tractor. It is advisable to read the directions given in the tractor manual and maintenance
instructions. The sound pressure level during operation exceeds 70 dB. Hearing protection must
therefore be worn during operation.
Accidents involving slipping and falling are often a result of:
• Slippery surface
• Uneven steps and work platforms.
The risk of slips and falls can be reduced considerably by exercising good judgement.
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All unprotected rotating machine parts increase the risk of accidents. Accidents usually occur when
loose-tting clothing or long hair is caught and wrapped around rotating parts, such as PTO shafts
or drive shafts on the machine. Ensure that all guards are correctly tted.
Drive safely on public roads
• Always follow trac safety rules on public roads, and following the regulations applying to
driving a tractor with towed equipment on a public road.
• Check that reectors, warning signals and/or warning ags indicating protruding equipment
are tted to the machine or tractor. These indicators must be correctly mounted, and must be
visible and easy for drivers of other vehicles to see.
• Observers must not lean against or climb onto the machine during transport or during work.
NEVER allow anyone to travel on the machine!
• The maximum transportation speed must not exceed 20 km/h
• Brake regulations: If the gross weight of the trailer exceeds the gross weight of the towing
vehicle, the trailer must be equipped with a brake. For further information, contact the trac
authorities.
• IMPORTANT! Mark protruding equipment clearly with additional lights or suitable reectors.
It is important that the equipment is visible! If you are driving on a public road, any load or
equipment protruding in front of or behind the tractor must be marked. In darkness, at dusk
or dawn or in weather with poor visibility, the load must be marked with a white reector and
lantern at the front and a red reector and lantern at the rear. In daylight you can mark the
load with a ag or a piece of fabric in colours which are easy to notice, such as red and yellow.
• Think about front-loaded equipment. As well as marking front-loaded equipment clearly, you
can also try to make front-loaded equipment such as a bucket, bale spike or pallet forks less
aggressive if another driver should collide with it.
• Before going out onto public roads, it is also always advisable to look over your vehicle and
check that the brake system on the following vehicle is working, and that your tow bar eyes
are not too worn. A worn-out towing eye can break if subjected to a heavy loaf, and you can
lose your cart.
• It is also advisable to check that the SMV sign is clearly visible from behind. If it is obscured by
any equipment or load behind, you must hang an additional one at the rear of the vehicle train.
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WARNING LABELS
Make sure warning labels are always visible and clean them when necessary. Do not use
a high-pressure washer directly on the warning label. If a part with a decal is replaced,
or the decal becomes worn or in any other way unusable, order a new set of decals.
SYMBOL EXPLANATION
Read the operating manual! Before carrying out work.
WARNING! Rotating machine parts.
WARNING Crushing risk! Never use the machine without
all guards correctly mounted. Do not put your hand or any
other part of your body into the machine while it is running.
Ejection warning!
Risk area 25 metres.
Respect the machine’s risk zone!
- Lubrication
- Tighten all bolts. nuts and couplings before use.
The machine is for individual work only. Nobody is allowed
in the vicinity during operation.
Warning! Keep o the machine!
Warning! Accident risk for children!
Children are not allowed in the vicinity of the machine.
Warning! Be aware that parts of the machine may
be hot after use!
Risk of burns.
Warning for inhalation of toxic gases.
Fumes contain toxic substances.
The fuel is highly ammable. It can cause injury,
death or damage to property.
Fire - smoking is prohibited in the vicinity of the machine.
Always store the machine on a dry surface, preferably
under a roof, when not in use.
The product is CE labelled
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CHEMICALS
To maximise the service life of a product/equipment, maintenance - and not least preventive
maintenance - is important, and this is largely what greases and oils do. Carefully read the
instruction manuals for your new products or equipment to ensure correct maintenance and
service life and that the warranty remains valid!
Lubricating greases
First aid measures.
Inhalation - In the event of unintended inhalation of fumes, move the injured person into
fresh air.
Skin contact - Wash with soap and water. Contact a doctor in the event of eczema or skin
complaints.
Eye contact - Remove contact lenses, if any, before rinsing. Rinse thoroughly with large
amounts of water, including under the eyelids. Contact a doctor if discomfort remains.
Ingestion - DO NOT induce vomiting. Drink water in small quantities. In the event of ingestion
or discomfort, contact the poison information service or a doctor.
Hand protection - Wear protective gloves.
Eye protection - Avoid contact with eyes. Wear approved protective goggles.
Body protection - Suitable protective clothing.
Respiratory protection - No protection is necessary during normal handling.
Greases should be stored well-sealed in a cool place in a well-ventilated area. Storage
temperature must not exceed 45°C. Keep away from heat, ames and sparks. The function and
strength of materials such as steel, plastic, oils, grease etc. deteriorate considerably at very low
temperatures (-20 to -30°C).
Degreasing
To ensure the best lubricating eect, you need to clean parts of the product or equipment
from time to time. We recommend degreasing to achieve thorough cleaning and to remove
all residues of old lubricant, which may contain destructive particles.
The degreasing agent we supply at Kellfri is OKQ8, in a 20-litre can.
Keep chemicals out of the reach of children and animals.
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CONNECTING
• Reduce speed when working on slopes and uneven ground.
• Be aware that various parts of the machine can be hot after use.
• Follow the guidelines specied by the ATV manufacturer with regard to towing/pulling
of equipment.
• Exercise caution when lling the tank with fuel, particularly if any parts are hot.
Ear defenders must be used during operation.
Warning!
Altering the accelerator setting to increase rpm above the recommendations given can
invalidate the warranty. Cutting performance will be reduced, fuel consumption will
increase and substantial vibrations may occur, which leads to a risk for the user and
equipment.
HANDLE FUEL WITH CAUTION
• Use only approved fuel containers.
• Never ll the engine with petrol while it is running.
• Fill the petrol tank outdoors and with caution. Never ll the engine with fuel outdoors.
• Replace the fuel cap securely and wipe o any spilt fuel.
Flail mower from side
Flail mower front
Flail mower
towards ATV
O/On
Gas
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PARTS 35VKMATVF
Attachment device.
Screws and nuts are tted to the attachment
device on delivery.
Pins.
Used for attaching the
attachment device to the
ATV.
Side shift adjustment seen
from above.
The images show the side shift
adjustment from various angles.
Important! Our machine is suitable for the majority of ATV models, thanks to the universal
attachment included. NOTE: Final adjustment by the customer may be necessary.
Recommended ATV size: 500 cubic metres and larger.
Clear advantage if ATV has four-wheel drive.
If necessary add counterweight to rear part of ATV and insert front springs*.
Remember that steering ability is aected if ATV does not have servo.
Install cutting unit as close to the machine as possible.
If there are sharp turns during work, the equipment must be raised.
Ground clearance varies among models.
If using side shift adjustment, steer side shift adjustment towards centre when lifting.
*Ask your ATV dealer.
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ITEM NO. DESIGNATION QUANTITY
1 Protective cover 1
2 Axle 2
3 Mounting plate 2
4 Slide rail 1
5 Pressure plate 1
6 Connection pressure plate 1
7 Tension regulator 1
8 Skid shoe, right 1
9 Operating arm 1
10 Protective cover 1
11 Ball button M10 1
12 Engine 15 hp 1
13 Tension wheel 1
14 Pulley, small 1
15 Pulley, large 1
16 Bearing UCFLU204 2
17 Roller 1
18 Bearing UC205 2
19 Rubber plate 1
20 Rubber strip 1
21 Attachment device, adjust length 1
22 Adjustable fastener 1
23 Angle iron 2
24 Bushing 22x47x34 1
25 Bushing 25.4x50x34 1
26 Blade shaft 1
27 Throttle 1
28 Belt AX39 2
29 Sealing ring 55x40x8 1
30 Oil sealing sleeve 1
31 Nipple M8-1 2
32 Pin 4
33 10 Flat washer 22
34 Tension spring 2
35 Hex key M8x22 22
36 8 Flat washer 29
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ITEM NO. DESIGNATION QUANTITY
37 Spring washer 8 8
38 Hex lock nut M8 15
39 Hex lock nut M10 8
40 Flat washer 12 14
41 Hex key M12x35 4
42 Hex lock nut M12 30
43 Hex lock nut M10 7
44 Hex key M10x55 2
45 10 Washer 10
46 Hex key M10x35 8
47 Hex key M12x60 1
48 Hex key M10x30 5
49 Bearing 6301-2Z 1
50 Clamp ring 37 1
51 6 Flat washer 4
52 Hex key M6x16 6
53 Hex key M10x45 4
54 Hex lock nut M10 4
55 Y-ail 44
56 Hex key M12x35 22
57 Nipple M6 2
58 Arch with pin 10 2
59 Arch with pin 6x70 2
60 Bolt tension spring M8x50 2
61 Hex lock nut M8 2
62 Tyres 2
63 Axle Ø25 2
64 Spacer 4
65 Hex key M12x110 2
66 Mounting bracket for accelerator 1
67 Hex lock nut M6 2
68 Mounting cable accelerator 1
69 Switch 1
70 Control panel 1
71 Bolt M8x25 (bakelite) 2
72 Hex nut M10 4
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ITEM NO. DESIGNATION QUANTITY
1 Front installation
2 Side shift adjustment, front installation 1
3 Side shift adjustment, rear installation 1
4 Hex key M10x55 4
5 10 Flat washer 8
6 Hex lock nut M10 4
7 Hex lock nut M12 8
8 Flat washer 12 16
9 Hex key M12x35 8
10 Arch with pin 10x60 2
11 Installation, rear 1
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