Kellfri 35-FM180 User manual

35-FM180
PARK MOWER
CAREFULLY READ THE OPERATING INSTRUCTIONS BEFORE USING THE PRODUCT!
TRANSLATED FROM THE ORIGINAL

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Table of Contents
Introduction 2
Product information 2
Technical data 2
Basic safety instructions 3
Product safety information 4-6
Drive safe on public roads 7
In case of emergencies 7
Personal protective equipment 7
Surroundings 7
Warning decals 8
Before use 9
Use 10
Cutting instruction 10
Transport and storing 10
Maintenance and service 11-12
Spare parts 12
Exploded diagram 13-15
Instructions for shortening the PTO 16
Complaint form 17
Warranty and EC Declaration of Conformity 18


INTRODUCTION
Thank you for choosing a product from Kellfri AB. By following the general safety information,
instruction manual and common sense, you will get many years of enjoyable use of the prod-
uct. Kellfri’s tools and machines are aimed for farmers with high demands on functionality.
PRODUCT INFORMATION
Kellfri’s park mowers are designed for high grass cutting capacity. The powerful frame struc-
ture provides excellent operating safety even in dicult ground conditions.The design pro-
vides the ability to cut grass, brush and smaller bushes.During operation the rotating blades
overlaps each other giving an even cutting result. Park mower has rotating blades which
means it is absolutely prohibited to stick hands, feet or any body parts or tools under the ma-
chine or demount the cover plates whilst the motor is running. It is important that you read
these instruction before connecting the park mower and starting any operation.
TECHNICAL DATA 35FM180
Dimension ( LxBxH ),mm 1892 x 1450 x 600
Weight, Kg 230
Working width, mm 1790
PTO shaft 6x8x1000
RPM/ min 540
Capacity, m2/ h 5000-13000
Required power, hp 20 - 35
Gearbox
Transmission oil 80/90
1-1,2 L
When using the machine in a company, the employer has the responsibility to ensure the user of the
machine has theoretical and practical knowledge of the machine and the operation is done safely.
Follow the country’s Health and Safety regulation. For more information, contact your Health and
Safety Executive.


BASIC SAFETY INSTRUCTIONS
Before using the equipment or product, and for the safety of yourself and others, you must
read the safety instructions and the instruction manual and understand its contents. Always
keep the safety instructions and instruction manual handy for users of the equipment or prod-
uct. For the safety of both yourself and others, it may be a good idea to read through the
safety instructions every now and then. If the safety instructions or instruction manual gets
damaged or in any other way cannot be used, new copies may be ordered from:
Kellfri AB, Munkatorpsgatan 6, 532 37 SKARA
Sweden. Tel.: [phone] (Pls. contact the retailer) https://www.kellfri.co.uk/
Do not work with the equipment or product if you feel ill, tired or are under the inuence of
alcohol. Do not work with the equipment or product if you are taking prescribed medication
or drugs. Always comply with general rules of the road and applicable rules stipulated by the
Swedish Protection of Animals Act. People under the age of 15 are not allowed to use the
equipment.
DANGER!
CAUTION!
NOTE!
Warning symbols identify important safety aspects in this manual to help you and others avoid hazards and
accidents. When using the machine: Take extreme caution!
Warning!
This symbol indicates that a serious accident will occur if the instructions in the manual are not followed.
The accident can result in serious injury, possibly death or serious property damage.
This symbol indicates that an accident will occur if the instructions in the manual are not followed. The
accident can result in serious injury or property damage.
This symbol indicates that an accident could occur if the directions are not followed. The accident can
result in personal injury or property damage.
NOTE indicates the potential failure of the regulations if they are not followed.
The product must not in any circumstances be mod-
ied without permission from the manufacturer.
Unauthorized modication of the machine and/or
accessories can cause fatal injuries or death to op-
erator or others.
Warning!


PRODUCT SAFETY INFORMATION
The user of the machine should understand the contents of this manual before use, service
and installation of the equipment to the tractor and all other relevant measures. Never wear
jewelry, loose clothing, ties, scarves, belts, unbuttoned jackets that can get caught in moving
parts.
Always wear approved clothing that complies with the provisions of accident prevention
purposes, such as non-slip shoes, hearing protection, goggles and gloves. Wear a jacket with
reective stickers on the equipment used near public roads.
Contact your dealer, health authority or the nearest equivalent authority for information about
the current safety regulations and special provisions to guarantee personal safety.
DANGER!
ALWAYS DISENGAGE THE PTO shaft, TURN OFF THE TRACTOR ENGINE AND
APPLY THE PARKING BRAKE BEFORE ADJUSTMENT IS PERFORMED ON THE
MACHINE
Warning!
Never stick your hands or feet under the machine without stopping the
equipment and the tractor engine.The rotors may continue to rotate for up to
1 minute after the PTO shaft have been disconnected
• Never leave the equipment with the tractor engine running. Turn o the engine and
apply the parking brake when you leave the equipment, even for a short while.
• Never leave the equipment uplifted because the hydraulics can lose pressure and
the equipment can fall down.
• Make sure that all guards are tted correctly and cannot come loose.
• PTO shaft must be protected throughout its entire length. Make sure to anchor the
safety chain well.
• Only you driving the tractor must be in the vicinity of the machine during work.
Make sure no one stands under suspended load.
• Check before driving that no rocks sticking up on the eld, or lying objects that can
be thrown during operation.
• Never stick your hands or feet under the machine without rst stopping the
equipment and the tractor engine.
• Always disengage the machine before performing service or maintenance work.
• Do not try to remove things that get stuck during operation. Ensure that the engine
has stopped and the blades have stopped spinning before any action is taken on
the machine.
• Do not drive with the mower if excessive vibration occurs, stop the machine
immediately, check and rectify any faults before re using the machine.
• Do not climb on the mower! NEVER allow anyone to ride on the machine!
• It is forbidden to stand between the tractor / loader and the machine during
connection and disconnection


WORKSTATION: The driver must remain in the driver’s seat during the entire operation. If the
operator leaves the tractor, the PTO must be disengaged, shut down the tractor engine and
pull the handbrake.
What to consider when running machines equipped with PTO
The transmission gearbox is protected by both the drive shaft and the shear bolt. All
protection should be eective and in good condition. If protection condition is poor or worn,
the protection should be replaced before the equipment is used.
DANGER!
If the PTO-shaft is not properly protected, this can cause death because it can
catch parts of the body or clothing and cause life-threatening injuries.
Make sure the safety chain is properly anchored to the transmission shaft and the PTO-shaft
is protected over its entire length. Ensure that the PTO-shaft spins easily inside the protective
tube. Hold the spline groove clean and well lubricated so that the drive shaft can be connected
easily.
Read PTO’s instruction manual for adjustment and use of the PTO
Warning!
Never use faulty safety equipment!
RISKS AND HAZARDS OF USE OF MOWING MACHINE
Risk of crushing
Bystanders may be injured when the machine is lowered to the cutting position. The machine
has crushing points around the hinge areas and between the three-point hitch mount and the
main body.
Rotating blades
All persons will be at risk of injury if they stick out their hands or feet under the machine when
it is lifted from the ground and the blades are rotating.
Risk of pinching or risk of trapping body parts
This risk is common in transmission devices such as belt drives, gears and rollers. Ensure that
all guards are tted correctly.


Risk during disengaging of the machine
The heavier the rotating part is, the longer it will continue to rotate after the drive has been
switched o. This feature is called ”free-wheeling” . Rotating blades and other components,
such as drive shafts, etc. will continue to spin after the drive has been disconnected. Damages:
• When the operator releases the equipment, and try to clean or adjust the machine
before the components have stopped rotating.
• When the shear bolt in the protective device in the power take breaks and rotors
still spinning while the PTO has stopped. Operator’s awareness is the key to safety
around rotating parts. Do not raise the machine while the blades are rotating.
Risk of ejecting objects
Machines that mows throws out material while driving. Foreign objects such as rocks, sticks
and other debris can get into the machine and ejected with tremendous speed. Cover the
sides and the front prevents these objects to be thrown out but it does not always guarantee
that the guards catch everything that is thrown out.
Bystanders or animals that stand in the way of the projected object can be seriously damaged.
Never bystanders within the vicinity of the machine. Respect the machine’s danger zone.
Danger zone m!
Noise
Please note that the machine is normally used outdoors and that the position of the operator
is in the driving seat of the tractor. It is advisable to read the regulations specied in the tractor
manual and maintenance instructions.
The sound pressure level exceeds  dB during operation. Hearing protection should be used
while driving.
Accidents involving slips and falls
Accidents involving slips and falls often happens as the result of:
• Slippery surface
• Uneven steps and platforms
The potential for slip-and-fall accidents can be signicantly reduced by using good judgment.
All unprotected rotating machinery is a potential for accidents. Damage usually occurs when
loose clothing or long hair caught and wrapped around rotating parts such as transmission
shafts or drive shafts on the machine. Make sure all guards are tted.


Drive safe on public roads
Always follow trac safety on public roads and follow the rules applies for driving tractor with
towed equipment gear on public road.
Make sure reectors, warning and / or warning ag that indicates protruding equipment is
mounted on the machine or tractor. These indicators must be installed properly and must be
visible and easily seen by the driver of the second vehicle.
Spectators must not lean on or climb on the machine during transport or during work.
NEVER allow anyone to ride on the machine!
The maximum transport speed should not exceed 20km /h
IN CASE OF EMERGENCIES
In case of an emergency please dial 112.
Keep cell phone or emergency phone available specially when working alone. First aid kit and
re extinguishers must be kept easily accesable during all work, maintenance and service.To
perform an emergency stop, turn o the tractor.
PERSONAL PROTECTIVE EQUIPMENT
Wear suitable clothing and footwear. Do not wear loose clothing or jewelry when working
with the equipment.
SURROUNDINGS
Make sure your working area is clear from people, children and objects before installing and
using the machine. Risk of serious injuries can occur during operation. Take an extra caution
when children are in the area where the equipment/ product is being use or stored. Check
the area for low hanging electrical wires. Be careful when working on slopes and near ditches.
Always work alone with single - purpose tools/products. Never have junk lying in your area.
Keep working areas clean. Always respect the danger zone.
DANGER!
Children in the area should be supervised.


WARNING DECALS
Make sure that the warning labels are always visible, clean the warning labels if necessary. Do
not wash with high pressure washer directly on the warning label. If any part of the decal is
worn or label becomes frayed or otherwise unreadable, order new decals.
SYMBOL EXPLANATION
Before starting any operation.
Warning! Turn o the engine before performing maintenace and
service.
Warning! Keep distance!
Warning! Rotating blades
Prohibition to stay on the machine!
Children are not allowed in the vicinity ofthemachine
The product is CE marked


BEFORE USE
Read the safety information and instruction manual carefully. Be sure you understand the
safety measures, instruction manual and warning labels. Use common sense when operating
the machine and use only appropriate personal protective equipment.
Alwayscheckthe performanceand themachinecombination thatareused.It’s highly important
these matches in a satisfactory manner. This is to ensure the product or the function and
most important yours and others safety.
Do visual inspection of equipment or product before use. Fix or replace damaged or worn parts
immediately to reduce the risk of injury. Lubricate moving parts and check that all screw-nuts
and bolts are tightened. Rinse the machine if necessary.
Learn and remember the correct working methods. Beginners should always keep a low
speed, use extreme caution before routine and product knowledge is achieved. The user/cus-
tomer is responsible to handle the situation correctly. The product should not be taken into
use unless it can be done in a safe way for the user.
Warning!
For safety, this product should only be used in the manner de-
scribed in this manual. The user is responsible for the instruction
to be read through and followed.


USE
Only people who understand the safety information and instructions in this manual may op-
erate the equipment. Be alert and careful when working with the machine and only use the
tool or product in the manner described in this manual. When working with equipment that
has moving parts, there is always the risk of injury. Be careful when working with equipment
equipped with hydraulic hoses ,oil under pressure can penetrate the skin. Seek medical at-
tention immediately if this occurs. Always work alone with the tools that are dened as single
purpose tools. Respect the equipment’s danger zone.
Warning!
Never use faulty safety equipments!
Cutting: The rotating blade arms can with it’s force throw rocks, etc from the ground. There-
fore it is important that the operator of the machine ensures that no one is in the vicinity of the
machine and the tractor during operation. Protective cover is found on top of the transmission
and side panels which prevents soil and stones to be thrown out around the machine and
protects the operator from the rotating knives.
Adjusting the cutting height: The head cutter is resting on 4 adjustable support wheels
which gives a smooth and even cutting performance as well as high speed operation on vari-
able lawn heights. The wheels can be easily adjusted to the desired cutting heights . The four
support wheel have several holes in the angle brackes. When adjusting the cutting height - lift
up the park mower and the move the mounting bolts in the holes you want.
Warning!
Never leave the tractor with the engine running and the park
mower connected - during or after work. Always disengage the
park mower, turn o the tractor and engage the parking brake
when leaving the tractor.
MAKE SURE THAT NO ONE RESIDES NEAR THE PARK MOWER
DURING OPERATION !!!
TRANSPORT AND STORING
Make sure there are no people, children and foreign objects around the area before transport-
ing the machine. Always take an extra caution during transport. Ensure that the product is well
secured and that transport brackets are mounted. Always place the load as low as possible.
Respect the danger zone even during transport. When lifting the equipment, never go under-
neath suspended loads. Trailer used for transport should have working brakes.
Always store the machine in a dry place preferably underneath a cover when not in use. Ensure
that the product is stable and not likely to tip over. Never let children play where the machine
is being stored. Always keep in mind the risk of tipping!


MAINTENANCE AND SERVICE
Ensure that the unit is stable and cannot tip over during maintenance and service. Replace
damaged or worn parts immediately to reduce the risk of abrasion. Always perform mainte-
nance, service and inspection, as recommended. Use only original replacement parts or spare
parts with equivalent performance to reduce the risk of damage. All repairs and connections
with electricity must be performed by an authorized person.
Before carrying out service and maintenance on the park mower, you must:
• Turn o the tractor
• Disconnect the machine from the tractor
• Pull the tractor’s parking brake
• Check the condition of the knives. Sharp knife arms gives a better result.
• When replacing the knife’s mounting bolts, drip a few drops of oil on the knife arm bolts
- it makes it easier to change the next time. Tighten the bolts securely
• Check gear oil level periodically. First oil change after 50 operating hours. Then every 100
operating hours or at least once per year
• Lubricate each rotor with grease every 20 hours of operation. Grease ttings are under
the machine at each rotor
• Check V-belts tension after the rst two hours of operation. Then, the belt tension should
be checked periodically, preferably after each shift
• Tension belt by loosening the gearbox attachment screws and move the transmission-
Tighten the belts (possibly with the help of a lever). Screw the fastening screws
• Clean the underside of the machine periodically
• Check and make sure all bolts and nuts are tightened after maintenance and service. Al-
ways test drive the machine before work is started
ADJUSTING BOLT
MOUNTING BOLTS
Check belt tension periodically, adjust the belt tension as required.
Loosen mounting bolts and adjust the adjustment bolt until the belt is suciently taut.
RECYCLING
Disposal of the product, disassemble and transport to the municipality’s recycling station.
Contact your local authority for further information.


ITEM DESCRIPTION
R35-FM150.001 Bevel gear FM180
R35-FM150.002 R10 ka.002 Protective Cover
R35-FM150.003 V-belt b1753 B69
R35-FM150.005 Wheels and mount fm180
R35-FM150.006 Wheel
R35-FM180.001 H-bracket to 3-point FM180
R35-FM180.002 V-belt B76 1930
R35-FM180.003 Wheel mount black for 2 wheels
R35-FM180.004 Knife
R35-FM180.005 3-point linkage upper part
R35-FM180.006 Bolt / Kit pin to 3- point
R35-FM180.007 Bolt m16x65
SPARE PARTS
ITEM DESCRIPTION
R35-FM180.008 Spacer wheels
R35-FM180.009 Sleeve wheel shaft
R35-FM180.010 knife shaft 225mm
R35-FM180.011 Housing knife
R35-FM180.012 knife shaft 207mm
R35-FM180.013 Nut lower blade shaft M18 * 1.5 Nyloc
R35-FM180.014 Pulley 140mm 1 tracks
R35-FM180.015 Pulley 140mm 2-grooves
R35-FM180.016 Pulley 245 mm 2 tracks
R35-FM180.017 Protective cover housings knife shaft
R35-FM180.018 Nut upper knife shaft m24 * 1.5
FILLER PLUG
DRAIN PLUG
LEVEL PLUG
SERVICE INTERVALS / MAINTENANCE
Before each run Check level Oil type:
Gear oil 80W-90 Quantity: 1.5 L
50 hours First oil change
100 hours or my 1gg / year Oil change


Item DESCRIPTION Qty.
1 Oil cup M6 1
2 GB6184-86 Lock nut M24*1.5 1
3 Bearings 60205 2
4 Fixing plate 1
5 Spacer 1
6 Cover 1
7 Key A8X28 1
8 Shaft for blade 1
9 Blade 1
10 Plain washer 18 1
11 Lock nut M18*1.5 1
Item DESCRIPTION Qty.
1 Bolt M12x110 1
2 Plain washer 12 2
3 Steel rim 2
4 Nylon Sleeve 2
5 Bearings 60205 2
6 Wheel axle 1
7 Rubber wheel sleeve 5
8 Bolt M8x35 5
9Plain Washer 4 10
Item DESCRIPTION Qty.
10 Lock nut M14 5
11 Rubber wheel 4
12 Wheel fork 1
13 Sleeve 1
14 Oil cup M6 1
15 Lock nut M14 1
16 Adjusting spacer 1 Set
17 Spring 1
18 Lock pin 1




Item DESCRIPTION Qty.
1 Strap protective cover - left 1
2 Wheel Set 2
3 Wheel 4
4 Pulley - Single 2
5 Knife - complete 3
6 Pulley - doubled (small) 1
7 Bolt M10x30 3
8 Washers 3
9 Lock nut M10 15
10 Machine cover 1
11 Pulley - double (large) 1
12 Wedge A10x40 1
13 Drive belt 2
14 Lock nut M20x1.5 2
15 Washers 2
16 Sprint - upper suspension 1
17 Lock nut M14 1
18 Sprint - Lower Suspension 2
19 Washers 14 2
20 Bolt m14x100 1
21 Rear draw plate 2
22 Sleeve - upper 1
23 Front draw plate 2
Item DESCRIPTION Qty.
24 Lock nut M14 4
25 H-bracket 1
26 Bolt M14x40 4
27 Bolt - square head M12x60 1
28 Nut M12 1
29 Spring washer 4
30 Distance - rubber 2
Gearbox 1
32 Rubber plug 3
33 Strap protective cover - right 1
34 Washers 10 6
35 Spring washer 6
36 Bolt M10x90 6
37 Spring washer 8 4
38 Bolt M8x16 4
39 Washer 8 4
40 Gearbox 1
41 Spacers - gearbox 1
42 Lock nut M16 4
43 Washers 16 4
44 Tractor bolts 3
45 Bolt M10x25 3
46 Dispenser 1


INSTRUCTIONS FOR SHORTENING OF THE PTOSHAFT
. Remove the protective tube cover
. Cut the transmission shaft to the desired length.NOTE!
The shaft cannot be cut more than half the length of the
tube.
. File the outer edges
. Cut the tube cover the same length of the transmission
. Grease the transmission shaft and mount the cover tube


We are grateful for your help pointing out any inaccuracies in the Kellfri product delivered to you. Before making a complaint
read Kellfris general warranty and sales conditions in our catalog as well as the enclosed User’s manual that comes with the
machine.
Please ll in the details below and attach photo and other information in order to process your request.
Buyer: Customer number:
Adress: Invoice number:
E-mail: Phone nr:
Other:
Submit Complaint form and photo to:
Kellfri AB
Division of Services : Contact Kellfri retailer
Munkatorpsgatan 6
532 37 Skara
Or e-mail service.
[email protected]
Signiture: Date:
When was the product delivered? When was the product taken into
operation?
Did the product functioned as it should
upon the rst operation?
KELLFRI AB
Munkatorpsgatan 6
SE-532 37 SKARA
Phone: [phone]
Fax. [phone]
Web
www.kellfri.se
E-mail
[email protected]
Issue:: 2014-01-01
Complaint form
Defect product / part:
Problem description:
Describe the sequence of events:

EGFÖRSÄKRAN OM MASKINENS ÖVERENSTÄMMELSE, ORIGINAL
EC-DECLARATION OF CONFORMITY
According to 2006/42/EC, Annex 2A
Kellfri AB
Munkatorpsgatan 6
532 37 Skara, Sweden
Declares that the machine
Name: 35-FM180
Type: Park mower
Complies with all applicable provisions of the Machinery Directive 2006/42/EC.
Other equipment must meet the hardware requirements of the Directive
Tina Baudtler, VD
WARRANTY TERMS AND CONDITIONS
Validity of the warranty - Kelifri’s Warranty is valid  months from the date of pur-
chase
This warranty replaces - Compensation for spare parts after acknowledgment that
the fault lies on the material or manufaturing deects.
This guarantee do not
cover
• Labour costs
• Travel expenses
• Any modication that the buyer himself has/had made.
• Any consequential damages that occured out of damage
to the machine.
• Damage due to normal deterioration of the machine, in-
adequate: service, user inexperience or use of spare parts
which are not original.
• Wear parts such as hoses, seals, oils, and mechanical belts
KELLFRI AB
Phone : 0511 - 242 50
Fax: 0511 - 168 33
E-mail : [email protected]
Kellfri AB is constantly working on further developing their products and therefore re-
servesthe right to modify, among other things the design and appearance without notice
CUSTOMER SERVICE
You are always welcome to give your feedbacks, reviews or ask us about our tools and products.
Latest version: 2016-05