Kemp kti ETS-LS06 User manual

ETS Torque Monitoring
Electric Screwdriver
2023/4 Version 1.0.6

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Contents
1. Safety Instructions .........................................................................................4
1.1. Safety Instructions .....................................................................................4
2. Checking the Package ....................................................................................6
2.1. External Inspection ....................................................................................6
2.2. Initial System Check..................................................................................6
2.3. Package Contents .......................................................................................8
3. Product Specification .....................................................................................9
3.1. Specification ..............................................................................................9
3.2. Screwdriver ..............................................................................................10
3.3. Control Unit, Wires and Connectors........................................................11
4. The User Interface........................................................................................15
4.1. The Touch Screen.....................................................................................15
4.1.1. Introduction..................................................................................15
4.1.2. Initial Settings ..............................................................................18
4.1.3. Real-Time Monitoring .................................................................21
4.1.4. Torque Calibration .......................................................................24
4.1.5. Setting Parameters .......................................................................28
4.1.6. Data Storage.................................................................................37
4.1.7. Communication Settings..............................................................40
4.1.8. Changing the IP............................................................................42
4.1.9. System Settings............................................................................43
4.1.10. System Information......................................................................47
4.1.11. System Notification .....................................................................48
4.2. The Web Interface ....................................................................................50
4.2.1. Getting Started .............................................................................50
4.2.2. Initial Setting................................................................................52
4.2.3. Real Time Monitoring..................................................................54
4.2.4. Torque Calibration .......................................................................56
4.2.5. Setting Parameters .......................................................................60
4.2.6. Data Storage.................................................................................67
4.2.7. Communication Setting ...............................................................70
4.2.8. System Setting .............................................................................72
4.2.9. System Information......................................................................77
5. I/O Connection.............................................................................................79
5.1. Sinking and Sourcing Digital I/O ............................................................79
5.2. I/O Pin Definition ....................................................................................81

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6. Trouble Shooting..........................................................................................83
6.1. Hardware..................................................................................................83
6.2. The Web Interface ....................................................................................83
7. Product Service ............................................................................................84
8. Torque Ring Adjustment ..............................................................................85
9. Control Unit Lights Signal...........................................................................86

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1.Safety Instructions
Thank you for purchasing the product of KEMP Tools Industrial, please read carefully
before you use the product and place the instruction manual at a location which is
easily accessible for the users.
1.1. Safety Instructions
Safety instructions must be strictly followed when using this product to avoid the risk
of personal injury.
Please take caution of the following when inspecting, installing, connecting and
operating the product.
Take caution of the instructions, serious injury or damage to the
product might occur.
The action is strictly prohibited.
The action is strictly enforced.

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W Warning
⚫This product is designed to be used in an indoor environment,
outdoor use of the product might cause damage or malfunction of the
product.
⚫Please do not disassemble or modify the product in order to avoid
the danger of fire and electrocution.
※Please contact your local dealer for product services.
⚫Please do not bend, scrape, bind or exert other force on the wires and
plugs of the product to avoid potential cause of fire, electrocution or
damage to the product.
⚫If you find damage on the wires or the plugs, please do not use the
product.
⚫Please do not use the product where water might come in contact
with the product, or in an environment with high humidity, or
extremely high or low temperature.
⚫Please stop using the product if excessive heat or malfunction occurs,
contact your local dealer for inspection, failure to do so might result
in damage to the product or personal injury.
⚫Please do not use the product where there is excessive vibration or
force of impact, it might cause the damage to the product or personal
injury.
⚫Please do not cover the vents on the Control Unit to avoid
overheating and potential cause of fire or malfunction of the product.
⚫The power input range of the product is 100-240 Vac / 50-60Hz,
failure to comply will result in damage of the product or personal
injury.
⚫Please check for any damages to the product and its accessories
before use.
⚫Please contact your local authorized dealer for maintenance and
service of the product.
⚫Please make sure the tool is grounded properly to avoid
electrocution of the user.

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2.Checking the Package
2.1. External Inspection
Upon receiving the product, please check for any damage to the product. If any
damage is found on the product, please provide visual proof to your local authorized
dealer for warranty service.
2.2. Initial System Check
1. Step One
Please refer to the diagram in 3.1 and connect the cords to the tool and the Control
Unit accordingly. Turn on the power on both the Control Unit and the power supply.
Power On (Power Supply)
Power on (Control Unit)

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2. Step Two
After hearing the beep from both the Control Unit and the tool, please turn the tool to
clockwise mode as shown in the picture below and start the tool, keep the tool turning
freely until there is a long beep sound, this confirms the initial system check is
completed.
Clockwise Mode
System Beep Codes
Description
Sound
1
System Starts
Short Beep Once
2
Calibration Mode
Short Beep Twice
3
System Restarts After Calibration
Long Beep Once
4
Torque Value is entered during calibration
Short Beep Twice
5
OK
Short Beep Once
6
NG (Fastening Error)
Long Beep Once
7
Screw Counting Completed
Short Beep Twice

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2.3. Package Contents
Please use the following list to check if all the contents are in the package, due to our
company policy of environmental protection, a paper copy of the instruction manual
is not provided, please download the instruction manual from our company website
List of Contents
#
Item
Quantity
1
Screwdriver
1
2
Power Cord (Screwdriver)
1
3
Control Unit
1
4
Power Cord (Control Unit)
1
5
Power Supply
1
6
Power Cord (Power Supply)
1
7
User Manual (QR Code)
1
1. Screwdriver
5. Power Supply
3. Control Unit
4. Cord (Control
Unit)
2. Cord
(Screwdriver)

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3.Product Specification
3.1. Specification
Specification of the Screwdriver
Description
Spec.
Model Number
ETS-LS06 / ETS-LS16 / ETS-LS20 / ETS-LS24
Torque Range
0.1~0.6 Nm / 0.1~1.6 Nm / 0.2~2.0 Nm / 0.4~2.4 Nm
Dimension
276 x 62 x 46 mm
Weight
570g ±10%
Max. RPM
1000 Rpm
Accuracy
±3%
Detection Accuracy
±3% Full Scale
Life
1,000,000 Fastening cycle
Bit Holder
HEX 6.35mm ø5mm
Specification of the Control Unit
Description
Spec.
AC Power Supply
110V
Dimension
173 x 96 x 54 mm
Weight
415g ±10%
Touch Screen
5” LCD
Communication
RS232、RS485、USB A-Type、Wi-Fi
IO Ports
8 point(input: 4，output: 4)
Specification of the Power Supply
Description
Spec.
Dimension
164 x 61 x 39 mm
Weight
260g ±10%
Input Voltage
100 ~240V
Output Voltage
20 ~ 30V ±10%

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Control Unit Cord
Description
Spec.
Length
2 m
Pin
6
Screwdriver Cord
Description
Spec.
Length
2 m
Pin
8
3.2. Screwdriver
Dimension (Unit: mm)

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3.3. Control Unit, Wires and Connectors
Main Functions
I. Providing power to the screwdriver
II. Controlling the tools and managing data
III. Communication with automation system (such as the PLC)
Parameters setting through the Control Unit interface or the web-based interface:
⚫Target Torque
⚫Number of revolution (turns) per fastening cycle
⚫Time of each fastening cycle
⚫Tool Speed (RPM)
⚫Work cycle and related setting
Control Unit Dimension (Unit: mm)

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Ports on the Control Unit
Ports Definition on the Control Unit
Port
Description
CN1
Digital I/O
CN2
RS232/RS485 interface (cords are not included)
Please refer to the diagram below for pin definition of DB9
Please refer to TESCG-01_ModbusTable for communication
protocol
CN3
RS232/RS485 interface (wires are not included)
Please refer to the diagram below for pin definition of DB9
Please refer to TESCG-01_ModbusTable for communication
protocol
CN4
USB (can be used for external device such as scanner)
CN5
Ethernet Connection

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DB9 Pin
DB9 Pin Definition
Pin
Notes
5V
Power
GND
Ground
232_TX
RS232 data transmission
232_RX
RS232 data reception
485_A
RS485+
485_B
RS485-

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Control Unit I/O Ports
I/O Ports Definition
Port
Pin
Notes
COM-
1
GND
DO4
2
N/A
DO3
3
NG (Fastening error or error in setting)
DO2
4
OK(Correct fastening result)
DO1
5
Group OK (All screws in a work cycle)
DIN4
6
Lock
DIN3
7
CCW (Rotation)
DIN2
8
CW (Rotation)
DIN1
9
Enable
COM+
10
12V ~ 24V

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4.The User Interface
4.1. The Touch Screen
The touch screen on the Control Unit is used for setting up the tools, and we will
explain in details in the following sections on how to set up the tools for your
specific need
4.1.1. Introduction
After the power is turned on, the welcome page will be shown as the following, the
software version will also be displayed on the bottom right-hand side of the page
The Welcome Page

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After the beep, the system finishes initialization and enters the main page:
The Main Page
The Basic Controls
Current Page
Name of Device
Menu
Access Right
Sign Out
Go Back
Previous Page
Main Page
Next Page
Last Page

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Access Rights
This is for the management of accessing the control system on the tool, different
levels of system access can be set up for personnel of different levels on the assembly
line, in order to avoid unplanned changes to the system settings.
①Manager (Master)
②Manager_1
③Manager_2
④User
MANAGER
MANAGER_1
MANAGER_2
USER
REAL-TIME
MONITORING




TORQUE
CALIBRATION



PARAMETER
SETTING



DATA STORAGE


COMMUNICATION

SYSTEM SETTING

SYSTEM
INFORMATION





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4.1.2. Initial Settings
When the system is started for the first time or after it is being reset, the password for
the system authorization must be set.
1. Step One
First, please click on any page other than the “Real- Time Monitoring” and “System
Information” page in order to trigger the system authorization setting.
2. Step Two
You will be asked to enter a password, and the default password of the system is
111111.
Password Entry

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3. Step Three
Please enter a 4-6 digit password
Reset Your Password
4. Step Four
Please re-enter your password to confirm
Confirmation of Password

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5. Step Five
After re-entering your password, the following page will confirm the password setting
is successful
Password Confirmed