Ryonet Riley Hopkins Junior Multi-Station User manual

Junior Multi-Station
Assembly Instructions

2

1
Tools Required:
What’s in the box
• Two 9/16” wrenches
• One Philips screwdriver
• One Hammer
Tag
11 per unit
Main Press core assembly
16” x 16” MDF platens with neck
Print Station assembly with Gate
Hardware kit
1 per station
1 per station
1 per unit
2
3
4
Item Q.
4
1
2
3

2
PRCO-JRPSKIT (1 kit per print station)
Riley Junior print station mounting hardware kit
Tag
1
3
4
4
4
4
2
PRHD-HC5/16NC1GR5ZC
PRHD-WA1/4USSGR5ZC
PRHD-NYN5/16NCGR5ZC
PRHD-RP3/16X1ZC
5/16-18 x 1 Hex Tap Bolt
1/4 USS Flat Washer Zinc
5/16-18 Nyloc Nut Zinc
3/16 x 1 Roll Pin Zinc
5/16 USS Flat Washer Zinc
PRHD-WA5/16USSGR5ZC
2
4
5
Name/ID Description Q.
1
2
3
4
5

3
PRCO-JRSTOPHDWPK
Riley Junior print station mounting hardware kit
Tag
1
3
2 per color
1 per color
1 per color
1 per color
2 per color
PRSA-SPRINGKIT
PRHD-HC3/8NF3GR5ZC
PRHD-LNYN3/8NFGR5ZC
PRHD-WA5/16USSGR5ZC
Riley Hopkins Press Mesh Covered Spring
3/8-24 x 3” Hex Cap Screw grade 5 Zinc
3/8-24 Lowpro Nyloc Nut
5/16 USS Flat Washer Zinc
Air Hose for Riley Junior bump stops 2” long
PRCO-BMPRBLTCVRBLU
2
4
5
Name/ID Description Q.
1
2
3
4
5

4
Step 1
Install the spring assemblies with the hooks facing upward. Lower the
Print head assemblies until they rest on the lower stop bolt. Repeat this
step for the remaining print head assemblies.
NOTE: Refer to page 3 for hardware detail.
Hooks MUST
be facing UP
Lower Stop

5
Step 2
Install the upper stop bolts and rubber sleeves. Two 9/16” wrenches
are required for this step. DO NOT OVERTIGHTEN THE BOLTS. This will
cause resistance in the print head hinge point. Repeat this step for the
remaining print head assemblies.
NOTE: Refer to page 3 for hardware detail.
4
53
1
2

6
Step 3
Mount the press base to a sturdy table top (2) with supplied mounting
screws (1). Press is shown mounted on a Riley Hopkins 2-station press
cart (sold separately). A Phillips screwdriver is required for this step.
11
1
PRCO-JR41MTGHDWKIT Mounting Hardware pack perforated bag (qty. 4 screws)
OPTIONAL 2 station press cart (Sold seperately)
PRAC-JR2STCRT
2
Tag Name / ID Description Q.
4
4

7
Step 4
Install the print stations with supplied hardware. Ensure the number
on the print station matches the number on the center rotary. Failure
to due so, will shithe platens out of alignment. Do not fully tighten at
this time. They must be snug, but loose enough to adjust with bumps of
the hand.
NOTE: Refer to page 2 for hardware detail.
12 3 4
NUMBERS
MUST MATCH
1 1

8
Step 5
Install the 3/16” roll pins to locate the print station. Tap print station to
align holes visually as close as you can. This is a factory seing that
ensures your platens are aligned to each other. Tap them in approx.
½” with a hammer. Aer pins are seated, fully tighten the print station
hardware.
NOTE: Refer to page 2 for hardware detail.
4
3/16”
Roll Pins
1
1

9
Step 6
Install the platen assembly (1) onto the tubular arm of the press. When
platen is in desired location, first lock down the side knob (2). Lastly,
tighten down the lower locking knobs (3). The platen can be adjusted
front-to-back to help position the image onto the desired location of the
substrate.
4
1
3
2

10
Multi-station Press Overview
Junior multi-stations are 12” from the boom of the mounting feet to
the top of the platens. A table height of approx. 23” is recommended to
achieve the common overall platen height of 35” from the ground. Press
is shown mounted on a Junior 2 station press cart (Sold separately).
1
4
4 per unit
4 per unit
PRSA-JRCLAMP
PLWD-WIN16X16N
Riley Junior Press Clamping Head assy.
Riley Hopkins Press Platen assy.
Junior Series X/Y Micro Print head
Riley Junior Multi-station Detent Bracket
3/8”-16 x 1-1/2 Nylon bolt Black
OPTIONAL 2 station press cart (Sold seperately)
PRSA-JRPNTHED
PRSA-JRDETBKT
PRHD-HC3/8NC1-1/2NYBLK
PRAC-JR2STCRT
4 per unit
4 per unit
2 per
print station
2 per
print station
2
5
3
6
Tag Name / ID Description Q.
12.00
Platen Height
2
1
3
4
6
5

11
PRSA-JRPNTHED
Riley Hopkins Junior Micro print head assembly.
1
4
2
3
2
2
3
1
3
1
PRCO-KNBFLT3/8NCFML
PRCO-RDED5/16RHML
2-3/8“ Fluted KNOBS 3/8-16 female insert
5/16”-24 Right Hand Tread Male Rod End
2-3/8“ Fluted KNOBS 3/8-16 female insert
Screw cover Black rubber 3/8
5/16”-24 Right Hand Tread Female Rod End-Long Shank
Junior series-Color arm spring plate
1-3/4” Knurled KNOBS 5/16-24 x 2-3/4” Stud
Riley Junior Off-Contact Channel-Zinc Plated
PRCO-BRNZB3/8ID1/2LG
PRHD-SCRWCVR3/8
PRCO-RDED5/16RHFMLS
MFPD-JRCLRARMSPG
PRCO-KNBKNL5/16NF2-3/4ML
MFZC-TILTCHNL
2
5
7
3
6
8
Tag Name / ID Description Q.
4
1
2
3
4
5
6
87

12
2
3
2
2
3
1
3
1
PRSA-JRPNTHED
Riley Hopkins Junior Micro print head assembly.
1
4
2
2
2
2
4
4
2
1
1
PRCO-KNBFLT3/8NC4ML
PRHD-WA3/8USSPFC9ZY
Riley Hopkins Replacement Clamp Head Knob
3/8 PFC9 Yellow Zinc USS Flat Washer
3/8-16 Hex Finish Jam Nut
3/8-16 x 1 Button Head Allen Bolt Black Oxide
3/8 SAE Flat Washer Stainless Steel
3/8-16 Hex Finish Nut
3/8-16 Lowpro Nyloc Zinc
Machined universal Clamping head, Riley Junior
Universal clamping bar for Riley clamp heads
PRHD-JN3/8NCGR5ZC
PRHD-BTN3/8NC1BLK
PRHD-WA3/8SAE-SS
PRHD-HN3/8NCGR5ZC
PRHD-LNYN3/8NCGR5ZC
MFMS-JRCPHEADM
MFMS-CLMPBR1/2X1
2
5
7
3
6
8
9
Tag Name / ID Description Q.
1
2
3
4
5
6
7
8
9

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NOTES:

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