Kenmore 137.23671311 User manual

Use & Care Guide
Manual de Uso y Cuiclado
English /Espafiol
Model/Modelo: 137.23671311
Item /Artfculo: 640-04647727-9
I(enmore
@
r
P_rr°II_d_ L? G?s C_rb6n
P/N 611405-38
Sears Brands Management Corporation
Hoffman Estates, IL 60179 U.S.A.
www.kenmore.com
www.sears.com
www.kmart.com

If you smell gas:
1. Shut off: gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.
1. Do not store or use gasoline or other
flammable liquids or vapors in the vicinity of
this or any other appliance.
2. An LP cylinder not connected for use shall not
be stored in the vicinity of this or any other
appliance.
Call Grill Service Center For Help and Parts
If you have questions or need assistance during assembly,
please call 1-888-577-9820. You will be speaking to a
representative of Grill Manufacturer and not a Sears
employee. To order new parts call Sears at
1-800-4-MY-HOME ®.
Product Record
IMPORTANT:Fill out the product record information below.
Model Number
Serial Number
Date Purchased
See rating label on grill for serial number.
For residential use only. Do not use for commercial
cooking
installation Safety Precautions
• Please read this User's Manual in its entirety before using
the grill.
• Failure to follow the provided instruction can result in
seriously bodily injury and/or property damage.
Some parts of this grill may have sharp edges. Please
wear suitable protective gloves.
• Use grill, as purchased, only with LP(propane) gas and
the regulator/valve assembly supplied.
• Grill installation must conform with local codes, or in
their absence of local codes, with either the National
Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas
and Propane Installation Code, CSA B149.1,or Propane
Storage and Handling Code, B149.2, or the Standard for
Recreational Vehicles, ANSI A 119.2/NFPA 1192, and
CSA Z240 RV Series, Recreational Vehicle Code, as
applicable.
• All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or
National Electrical Code, ANSI /NFPA 70 or Canadian
Electrical Code, CSA C22.1. Keep any electrical cords
and/or fuel supply hoses away from any hot surfaces.
• This grill is safety certified for use in the United States
and/or Canada only. Do not modify for use in any other
location. Modification will result in a safety hazard.
IMPORTANT: This grill is intended for outdoor use only
and is not intended to be installed in or on recreational
vehicles or boats.
NOTE TO INSTALLER: Leave this User's Manual with
the customer after delivery and/or installation.
NOTE TO CONSUMER: Leave this User's Manual in a
convenient place for future reference.
Safety Symbols
The symbols and boxes shown below explain what each
heading means. Reading and follow all of the messages
found throughout the manual.
DANGER: Indicatesan imminentlyhazardous situationwhich,
if not avoided, will resultindeath or seriousinjury.
WARNING: Indicates an potentially hazardous situationwhich,
if not avoided, could resultin death or seriousinjury.
CAUTION: Indicates a potentially hazardoussituationor unsafe
practice which, if not avoided, may result in minoror
moderate Injury
2"23671-4647727

ForYourSafety..... 2
GrillServiceCenter..... 2
ProductRecordInformation..... 2
InstallationSafetyPrecautions..... 2
SafetySymbols..... 2
KenmoreGrillWarranty..... 3
UseandCare..... 4-10
OperationInstruction..... 10-11
PartsList..... 12-13
PartsDiagram..... 14-15
AssemblyInstruction..... ]B-2B
Troubleshooting.... 26-29
Repair protection agreement
Congratulations on making a smart purchase. Your new Kenmore
product isdesigned and manufactured for years of dependable
operation. Butlike all products, it may require repair from time to
time. That's when having a Repair Protection Agreement can save
you money and aggravation.
Purchasea Repair Protection Agreement now and protect yourse/f
from unexpected Lassieand expense.
Here's what the Repair Protection Agreement* includes:
[] Expert service by our 10,000professional repair specialists.
[] Unlimited service and no charge for parts and labor on
all covered repairs.
[] Product replacement up to $1500 if your covered product
can't be fixed.
[] Dliscount of 25% from regular price of service and
related installed parts not covered by the agreement; also,
25% off regular price of preventive maintenance check.
[] Fast help by phone - we call it Rapid Resolution- support
from a Sears representative. Thinkof us asa "talking owner's
manual".
Once you purchase the RepairProtection Agreement, a simple
phone call is all that it takes for you to schedule service. You can
call anytime day or night, or schedule a service appointment
online
The Repair Protection Agreement isa risk-free purchase. Ifyou
cancel for any reason during the product warranty period, we
will provide a full refund. Or, a prorated refund anytime after the
product warranty period expires. Purchaseyour Repair
Protection Agreement today!
Some limitations and exclusions apply. For prices and
additional information in the U.S.A. call 1-800-827-6655.
*Coverage in Canada varies on some items. For full details
call Sears Canada at 1-800-361-6665
KENMORE GRILL WARRANTY
Kenmore One Year Limited Warranty
When installed operqted and maintained accordinq to all
supplied instructions,it this appliance fails due to a defect in
material and workmanship within op_ year from the date ot
purchase call 1-800-4-MY-HOME to arrange for free
repair or replacement if repair is unavailable.
Forfive years from the date of purchase, any burner that rusts
throuqh will be replaced free of charge. After the first year
from the date of purchase, you are responsible for the labor
cost to have it installed.
All warranty coveraqe excludes ignitor batteries and grill
part paint loss, discoloration or surtace rusting, which are
either expendable parts that can wear out from normal use
within the warranty period or are conditions that can be the
result of normal use,accident or i.mproper maintenance.
All warranty coverage isvoid it thisproduct isever used
tor other than private household purposes.
This warranty covers ONLY defects in material
and workmanship. Sears will NOT pay for:
1.Expendable items that can wear out from normal usewithin
the warranty period including but not limited to batteries
light bulbs and surface coatings or finishes.
2. A service technician to instruct the userin correct product
installation, operation or maintenance.
3. A service technician to clean or maintain this product.
4. Damaqe to or failure of thisproduct it it is not installed,
operatedor maintained according to the all instructions
supplied with theproduct. . •
5. Damage to or failure of this product re.suitingtrom
accident, abuse, misuseor usefor other than itsintended
purpose.
B,Damage to or failure of thisproduct caused by the useof
detergents, cleaners, chemicals or utensilsother than those
recommended in all instructions supplied with th.epr9duct.
7. Damaqe to or failure of parts or systemsresulting trom
unauthorTzedmodifications made to this product.
Disclaimer of implied warranties; limitation of remedies
Customer's sole and exclusive remedy underthis limited
warranty shall be product repair as provided herein. Implied
warranties including warranties of merchantability or fitness
tora particular purpose, are limited to one year or the
shor!est Reriod allowed by law. Sears shall not be liable for
incidental or consequential damaqes. Some states and
provinces do not allow the exclusion or limitation of incidental
or consequential damages or limitation on the duration of
implied warranties of merchantability or fitness so these
exc usionsor imitations may not app y to you.
Thiswarranty applies only while this appliance is used in the
United States.
Thiswarranty gives you specific legal rights,and you may
also have other rights wh_'chvary from state to state.
Sears Brands Management Corporation,
Hoffman Estates, IL 60179
Sears Installation Service
For Sears professional installation of home appliances,
garage door openers water heaters, and o_er major home
items, in the U.S.A.ca -800-4-MY-HOME®
CALIFORNIA PROPOSITION 65
1.Combustion by-products produced when usingthis
oroduct contain chemicals known to the State of California
to cause cancer, birth defects, and other reproductive harm.
2.This product contains chemicals, including lead
and lead compounds, known to the State of California
to cause cancer, birth defects or other reproductive harm.
Wash your hands after handling this product.
3 " 23671-4647727

• NEVER store a spare LPcylinder under or near the
appliance or in an enclosed area.
• Never fill a cylinder beyond 80% full.
• If the information in the two points above is not
followed exactly, a fire causing death or serious injury
may occur.
• An overfilled or improperly stored cylinder is a hazard
due to possible gas release from the safety relief valve.
This could cause an intense fire with risk of property
damage, serious injury or death.
• If you see, smell or hear gas escaping, immediately
get away from the LP cylinder and appliance and call
your fire department.
LP Cylinder
•The LP cylinder used with your grill must meet the following
requirements:
*Use LPcylinders only with these required measurements: 12"
(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)
Capacity maximum.
,, LPcylinders must be constructed and marked in accordance
with specifications for LPcylinders of the U.S. Department of
Transportation (DOT) or for Canada, CAN/CSA-B339,
cylinders, spheres and tubes for transportation of dangerous
goods. Transport Canada (TC). See LPcylinder collar for
marking.
,, LPcylinder valve must have:
,, Type ] outlet compatible with
regulator or grill.
,, Safety relief valve. OPD Hand WheeJ
,, UL listed Overfill Protection Device (OPD). This OPD safety
feature is identified by a unique triangular hand wheel. Use
onJy LP cyJinders equipped with this type of valve.
,, LPcylinder must be arranged for vapor withdrawal and include
a collar to protect LP cylinder valve. Always keep LP cylinders
in upright position during use, transit or storage.
LP Tank Removal, Transport And Storage
*Turn OFF all control knobs and LPtank valve. Turn coupling
nut counterclockwise by hand only - do not use fools to
disconnect. Lift LPtank wire upward off of LPtank colJar,
then lift LPtank up and off of support bracket. Install safety
cap onto LPtank valve. Always use cap and strap suppJied
with valve.
FaiJure to use safety cap as directed may resuJt in
serious personaJ injury and/or property damage.
LPTank Valve
Safety Cap
Retainer Strap
*A disconnected LPtank in storage or being transported
must have a safety cap installed (as shown). Do not store
an LPtank in enclosed spaces such as a carport, garage,
porch, covered patio or other building. Never leave an LP
tank inside a vehicle which may become overheated by
the sun.
*Do not store an LPtank in an area where chiJdren pJay.
LPcyJinder in upright position for vapor withdrawaJ
LP (Liquefied Petroleum Gas)
,_ LPgas is nontoxic, odorless and colorless when produced. For
Your Safety, LPgas has been given an odor (similar to rotten
cabbage) so that it can be smelled.
,, LPgas is highly flammable and may ignite unexpectedly when
mixed with air.
LP Cylinder Filling
*Useonly licensed and experienced dealers.
*LPdealer mustpurge new cylinder before filling.
*Dealer should NEVER fill LPcylinder more than 80% of LP
cylinder volume. Volume of propane incylinder will vary by
temperature.
*A frosty regulator indicates gas overfill. Immediately close LP
cylinder valve and call local LPgas dealer for assistance.
*Do not release liquid propane (LP)gas into the atmosphere.
This isa hazardous practice.
*To remove gas from LPcylinder, contact an LPdealer or call a
local fire department for assistance.Check the telephone
directory under "Gas Companies" for nearest certified LP
dealers.
4 " 23671-4647727

LP Tank Exchange
• Many retailers that sell grills offer you the option of replacing
your empty LPtank through an exchange service. Use only
reputable exchange companies that inspect, precision fill, test
and certify their cylinders. Exchange your tank only for an
OPD safety feature-equipped tank as described in the
"LP Tank" section of this manual.
Always keep new and exchanged LPtanks in upright position
during use,transit or storage.
Leak test new and exchanged LPtanks BEFORE
connecting to grill.
Connecting Regulator To The LP Tank
1.LPtank must be properly secured onto grill. (Refer to assembly
section.)
2. Turnall control knobs to the OFF position.
3. Turn LPtank OFFby turning OPD handwheel clockwise to a full
stop.
4. Removethe protective cap from LPtank valve. Always use cap
and strap supplied with valve.
LP Tank Leak Test
For your safety
Leaktest mustbe repeated each time LPtank isexchanged
refilled.
Do not smoke during leak test.
Do not usean open flame to check for gas leaks.
Grill mustbe leak tested outdoors in a well-ventilated area,
away from ignition sources suchas gas fired or electrical
appliances. During leak test, keep grill away from open flan
or sparks.
Usea clean paintbrush and a 50/50 mild soap and water
solution. Brushsoapy solution onto areas indicated by arrows in
figure below. Leaksare indicated by growing bubbles.
If _growing _'bubbles appear do not use or move the LP
tank. Contact an LP gas supplier or your fire department!
A Do not use household cleaning agents. Damage to the gas
train components (valve/hose/regulator) can result.
OPD Hand Wheel
1outlet with
thread on outside
Safety Relief Valv
Strap and Cap
Do not insert a POL transport
plug (plastic part with external
threads) into the type 1valve
outlet. It will defeat the Safety
Relief Valve feature.
5. Hold regulator and insertnipple into LP
tank valve. Hand-tighten the coupling
nut, holding regulator in a straight line
with LPtank valve so asnot to crossth-
thread the connection.
Nipple has to be
centered into the
LPtank valve.
23671-4647727 " 5

Hold coupling nut and regulator
as shown for proper connection
to LPtank valve.
Leak Testing Valves, Hose and Regulator
fi
2.
3.
Turn all grill control knobs to OFF.
Be sure regulator is tightly connected to LPtank.
Completely open LPtank valve by turning OPD hand wheel
counterclockwise. If you hear a rushing sound, turn gas off
immediately. There is a major leak at the connection. Correct
before proceeding by calling Sears for replacement parts at
1-800-4-MY-HOME ®.
4. Brushsoapy solution onto areas where bubbles are shown in
picture below:
6. Turn the coupling nut clockwise and tighten to a full stop. The
regulator will seal on the back-check feature in the LPtank
valve, resulting in some resistance. An additional one-half to
three-quarters turn is required to complete the connection.
Tighten by hand only - do not use tools.
NOTE:
Ifyou cannot complete the connection, disconnect regulator and
repeat steps 5 and 6. If you are still unable to complete the
connection, do not usethisregulator!
Call 1-800-4-MY-HOME® for an identical replacement part.
Never remove threaded
orifice at end of valve.
"Do not insertany tool or foreign object into the valve
outlet or safety relief valve. You may damage the valve
and cause a leak. Leakingpropane may result in
explosion, fire, severe personal injury, or death.
5. If"growing" bubbles appear, there isa leak. Close LPtank
valve immediately and retighten connections. If leakscannot be
stopped do not try to repair. Call for replacement parts at
1-800-4-MY-HOME ®.
6.Always close LPtank valve after performing leak test by turning
handwheel clockwise.
"Outdoor gas appliance isnot intended to be installed
in or on a boat.
Outdoor gas appliance isnot intended to be installed
in or on an RV.
Never attempt to attach this grill to the self-contained
LPgas system of a camper trailer or motor home.
Do not usegrill until leak-tested.
If a leak isdetected at any time,STOP and call
the fire department.
If you cannot stop a gas leak, immediately close LP
cylinder valve and call LPgas supplier or your fire
department!
WAR°,°°
CARBON MONOXIDE HAZARD
• Burning charcoal gives off carbon monoxide,
which has no odor and can cause death.
• DO NOT burn charcoal inside homes,
vehicles, tents, garages or any enclosed
areas.
• Use only outdoors where it iswell ventilated.
6" 23671-4647727

For Safe Use of Your Grill and to Avoid Serious
Injury:
• Do not let children operate or play near grill.
• Keep grill area clear and free from materials that
burn.
• Do not block holes in sides or back of grill.
• Use grill only in well-ventilated space. NEVER use
in enclosed space such as carport, garage,
porch, covered patio, or under an overhead
structure of any kind.
• Do not use charcoal or ceramic briquets in a gas
grill.
• Use grill at least 3 ft. from any walt or
surface.
Maintain 10 ft. clearance to objects that can
catch fire, or to sources of ignition such as pilot
lights on water heaters, live electrical appliances,
etc.
• Apartment Dwellers:
Check with management to learn the
requirements and fire codes for using an LPgas
grill in your apartment complex. If allowed, use
outside on the ground floor with a three (3) foot
clearance from walls or rails. Do not use on or
under balconies.
• NEVER attempt to light burner with lid closed. A
buildup of non-ignited gas inside a closed grill is
hazardous.
• Never operate grill with LPcylinder out of
correct position specified in assembly instructions.
• Always close LPcylinder valve and remove
coupling nut before moving LPcylinder from
specified operation position.
• Charcoal grill
• Do not remove adjustable charcoal pan while
ashes and charcoal are HOT.
• Air dampers are HOT while the grill is in use and
during cooling; wear protective gloves when
adjusting.
• Never overfill charcoal pan. This can cause
serious injury as well as damage the unit.
• Only use charcoal lighting fluid; NEVER use
gasoline, alcohol or other highly volatile
fluids to ignite the charcoal. These fluids can
explode causing injury or death.
Safety Tips
ABefore opening LPcylinder valve, check the coupling nut for tightness.
AWhen grill is not in use, turn off all control knobs and LPcylinder valve.
ANever move grill while in operation or still hot.
AUse long-handled barbecue utensils and oven mitts to avoid burns and
splatters.
AMaximum load for sideburner and side shelf is 10 Ibs.
AThe grease tray must be inserted into grill and emptied after each use. Do
not remove grease tray untilgrill hascompletdy coded.
AClean grill often, preferably after each cookout. If a bristle brush is used to
dean any of thegrill cooking surfaces,ensurenoloose bristlesremainon
cooking surfaces prior to grilling. It is not recommended to clean cooking
surfaceswhile grill ishot.
All you notice grease or other hot material dripping from grill, determine the
cause, correct it, then clean and inspect valve. Keep ventilation openings in
cylinder enclosure (grill cart) free anddear of debris.
ADo not store objects or materials inside the grill cart enclosure that would
block the flow of combustion air to the underside of either the control panel
or the firebox bowl.
AThe regulator may make a humming or whistling noise during operation. This
will notaffect safetyor useof grilk
All you have a grill problem see the "Troubleshooting Section _'.
All the regulator frosts, turn off grill and LPcylinder valve immediately. This
indicates a problem with the cylinder and it should not be used on any
product. Return cylinder to supplier!
AFor appliances designed to use a CGA791 Connection: _Place dust cap on
cylinder valve outlet whenever thecylinder isnotin use.Only installthetype
of dust cap on the cylinder valve outlet that is provided with the cylinder
valve. Other types of caps or plugs may result in leakage of propane.
• Putting out grease fires by closing the lid is not
possible. Grills are well ventilated for safety
reasons.
• Do not use water on a grease fire. Personal injury
may result. If a grease fire develops, turn knobs
and LPcylinder off.
• Do not leave grill unattended while preheating or
burning off food residue on HI. If grill has not
been regularly cleaned, a grease fire can occur
that may damage the product.
Main Burner Igniter Lighting
ADo not lean over grill while lighting.
1.Open lid during lighting.
2.Turnon valve from source or tank.
3.To ignite, turn Ignition Burner knobto HI.
4. Pushand hold electronic ignition button. You will hear a clicking
sound from the electrodes.
5. Ifignition does notoccur in 5 seconds,turn the burner controls
OFF,wait 5 minutes,and repeat the lighting procedure.
6.To ignite any other Main Burner,turn knob to HI.
7.To ignite the Side Burner,follow steps 3-5 using the Side Burner
knob.
If igniter does not work, follow Match Lighting instructions.
23671-4647727 * 7

Turncontrols and gas source or tank OFFwhen not in use.
CAUTION
If ignition does not occur in 5 seconds, turn the burner
controls OFF,wait 5 minutesand repeat the lighting
_rocedure. If the burner does not ignite with the valve
open, gas will continue to flow out of the burner and
could ignite with risk of injury.
Match Lighting
ADo not lean over grill while lighting.
1. Open lid during lighting.
2. Place match into match holder (hanging on right front leg). Light
match, place into lighting hole on left side of firebox.
3. Turnright knob to HI position. Besure burner lights and stay lit.
4. Lightother burners follow with step 3.
Sideburner Match Lighting
1.Open sideburner lid. Turn on gas at LPcylinder.
2. Place lit match near burner.
3. Turnsideburner knob to HI. Be sure burner lights and stays lit.
8 " 23671-4647727
Burner Flame Check
• Removecooking grates and heat diffusers,Lightburners,turn
knobsfrom HI to LO. You should see a smaller flame in LO
position than seenon HI. Perform burner flame check on
sideburner, also.Always check flame prior to each use. If only
low flame is seenrefer to "Sudden flame drop or low flame" in
the Troubleshooting Section. -- HI
-- LO
Turning Grill Off
o Turnall knobs to OFFposition. Turn LPcylinder off by turning
hand-wheel clock wise to a full stop.
Igniter Check
Turngas off at LPcylinder. Pressand hold electronic igniter
button. "Click" should be heard and spark seeneach time
between collector box or burner and electrode. See
"Troubleshooting" if no click or spark.
Valve Check
Important: Make suregas is off at LPcylinder before checking
valves. Knobs lock in OFFposition. To check valves, first pushin
knobsand release, knobsshould spring back. If knobs do not
spring back, replace valve assembly before using grill. Turn
knobsto LOW position thenturn back to OFFposition. Valves
shouldturn smoothly.
Hose Check
Before each use,check to see if hosesare cut or worn. Replace
damaged hoses before using grill. Useonly
valve/hose/regulator as specified inthe parts list of this Use &
Care Guide.
General Grill Cleaning
Do not mistake brown or black accumulation of grease and
smokefor paint. Interiors of gas grills are not painted at the
factory (and should never be painted). Apply a strong
solution of detergent and water or usea grill cleaner with scrub
brush on insidesof grill lid and bottom. Rinseand allow to
completely air dry. Do not apply a caustic grill/oven
cleaner to painted surfaces.
Porcelain surfaces: Becauseof glass-like composition, most
residue can be wiped away with baking soda/water solution
or specially formulated cleaner. Use nonabrasive scouring
powder for stubborn stains.
"Painted surfaces: Wash with mild detergent or nonabrasive
cleaner and warm soapy water. Wipe dry with a soft
n.onabrasive cloth.
Stainless steel surfaces: To maintain your grill's high quality
appearance, wash with mild detergent and warm soapy water
and wipe dry with a soft cloth after each use. Baked-on grease
deposits may require the use of an abrasive plastic cleaning
pad. Use only in direction of brushed finishto avoid damage.
Do not useabrasive pad on areas with graphics.
Cooking surfaces: Ifa bristle brushisused to clean any of the
grill cooking surfaces, ensure no loose bristles remainon
cooking surfaces prior to grilling. Itis not recommended to
clean cooking surfaces while grill ishot.

IMPORTANT:Alwaysensurethattheventuriburnertubesare
clean.Aventuriburnertubehasanarrowareainwhich
spiderstendtobuildnests.
Ifyounoticethatyourgrillisgettinghardtolightorthatthe
flameisn'tasstrongasitshouldbe,takethetimetocheck
andcleantheventuri's.
Spidersorsmallinsectshavebeenknowntocreate
"flashback"problems.Thespidersspinwebs,buildnestsand
layeggsinthegrill'sventuritube(s)obstructingtheflowof
gastotheburner.Thebacked-upgascanigniteintheventuri
behindthecontrolpanel.Thisisknownasaflashbackandit
candamageyourgrillandevencauseinjury.
Topreventflashbacksandensuregoodperformancethe
burnerandventuriassemblyshouldberemovedfromthegrill
andcleanedbeforeusewheneverthegrillhasbeenidlefor
anextendedperiod.
Storing Your Grill
" Clean cooking grates.
" Store in dry location.
" When LPcylinder isconnected to grill, store outdoors in a
well-ventilated space and out of reach of children.
" Cover grill if stored outdoors. Choose from a variety of grill
covers offered by manufacturer once available.
• Store grill indoors ONLY if LPcylinder isturned off and
disconnected, remove from grill and stored outdoors.
• When removing grill from storage, follow "Cleaning the Burner
Assembly" instructionsbefore starting grill.
Cleaning the Burner Assembly
Follow these instructionsto clean and/or replace parts of burner
assembly or if you have trouble igniting grill.
1.Turngas off at control knobs and LPcylinder.
2. Removecooking grates and heat diffusers.
3. Removescrews and nutsfrom rear of burners
4. Removescrew and nut from igniter pinand put igniter pin on
the side.
5. Carefully lift each burner up and away from gas valve orifice.
We suggest three ways to clean the burner tubes. Use the one
easiestfor you.
(A) Benda stiff wire (a light weight coat hanger works well)
into a small hook. Runthe hook through each burner tube
several times.
(B) Use a narrow bottle brush with a flexible handle (do not
use a brasswire brush), runthe brushthrough each burner
tube several times.
(C) Wear eye protection: Use an air hose to force air into the
burner tube and out the burner ports. Check each port to
make sureair comes out each hole.
6. Wire brush entire outer surface of burner to remove food
residue and dirt.
7. Clean any blocked ports with a stiffwire suchas an open
paper clip.
8. Check burner for damage, due to normal wear and corrosion
some holes may become enlarged. If any large cracks or holes
are found replace burner.
VERY IMPORTANT: Burner tubes must reengage
gas valve orifice. See illustrations below.
9. Carefully replace burners.
10.Attach burnersto brackets with screws and nutsasshown below.
11.Repositionigniter pinsand attach to burners.Replace heat
diffusersand cooking grates.
23671-4647727 " 9

Indirect Cooking
Poultry and large cutsof meat cook slowly to perfection on the
grill by indirect heat. Place food over unlit burner(s);the heat
from lit burners circulates gently throughout the grill, cooking
meat or poultry without the touch of a direct flame. Thismethod
greatly reduces flare-ups when cooking extra fatty cuts because
there isno direct flame to ignite the fats and juices that drip
during cooking. Read all safety warnings and instructions carefully before
assembling and operating your grill. Charcoal grill lid
and handle can become HOT when in used.
1 Burner Cooking
Cook with direct or indirect heat.
Bestfor smaller meals or foods.
Consumesless fuel.
Indirect Cooking Instructions
.Always cook with the lid closed.
"Dueto weather conditions, cooking times may vary. During
cold and windy conditions the temperature setting may need to
be increased to insuresu_cient cooking temperature.
"Place food over over unlitburner(s).
GRILL PREPARATION
The grill firebox interiors are porcelain coated or painted. Do not
remove or scratch the coatings.
Prior to first cooking use,"cure" both the gas and charcoal grill
according to the following instructions."Curing" will protect the
firebox interior finishesand prevent distasteful flavors in your first
grilled foods.
To Cure Grills,"
Charcoal Grill= Builda medium-sized fire on the fire grate. After
coals ashover, spread them out and insertcooking grates.
Gas Grill: With cooking grates inserted, Igniteflame on all
burners.
Both Grills: Close lid and heat at 250°F (120°C) for 30 minutes.
The grills will then be "cured" and ready for subsequent use.
2 Burner Cooking
Great indirect cooking on low.
Producesslow, evenheating.
Ideal for slow roasting and baking.
Charcoal lighting instructions (Read all instruction and
warning on charcoal bag and in manual before using.)
1. Stack briquets in a pyramid.
2.Add lighter fluid following directions on fluid container. Before
lighting, place lighter fluid at least 25 ft. (7.5m) away from grill.
Do not lean over grill when lighting charcoal.
3. Lightcharcoal. LEAVEGRILLUNCOVERED.
4. Inabout 15minutes,flames will die out and briquets will begin
to ash over. Once the briquets are completely ashed over,
spread briquets in a single layer and begin cooking.
WARNING
"Never usegasoline to light charcoah
"Overfilling charcoal pan can cause serious injury and damage
the unit.
"Never add additional lighter fluid once charcoal hasignited.
"Hot coals shouldnot be left unattended.
"Grill is hot.Use protective gloves and long, sturdy cooking
utensils.
CHARCOAL GRILL OPERATING INSTRUCTIONS
Starting Fire
- Stack no more than 25 pounds of charcoal briquettes in a
pyramid shape and saturate with lighter fluid (NEVERUSE
GASOLINE!).
- Light briquette coals in several places. After they ashover
and turn gray, use metal tongs to spread them out and start
cooking.
- If one side of fire burnsfaster than other, usetongs to move
coals around for more even heating.
2. Heat Control
Control heat with amount and type of fuel, air dampers (lid and
firebox) and adjustable charcoal pan.
- Fueltype: Wood burns hotter than charcoak
- Air dampers: More air creates more heat
- Charcoal pan: Adjust pan one end at a time. Thecloser the
pan isto the cooking grates, the hotter the cooking
temperature will be.
Note: Smoke will escape through areas other than the lid air
damper. This escaping smokewill not affect the
cooking process.
10 "23671-4647727

WARNING: ALWAYS follow charcoal and lighter fluid
manufacturer instructions and warnings. Only usegrill outdoors
and only on a noncombustible surface that is at least 3feet
away from any adjacent wall or surface.
3. Cooking Tips
- For lessflare-ups, cook with the lid in the down position.
- Add water-soaked hardwood chipsto fuel for a smoked
flavor to food.
- Do not useself-starting charcoal as it will impart an unnatural
flavor to food. Also, burn off lighter fluid completely before
closing grill lid.
4, Grill Maintenance
Thisgrill ismade of steel and cast iron,which will RUST,
especially if not properly cared for.
- Clean ashesfrom charcoal pan and ashplate after you are
finished cooking. Ashes left in bottom too long hold moisture
and will rust through any thicknessof steel.
- Besureto empty grease cup after every use,but only after it
has completely cooled.
- The temperature gauges on the grill lids may mistover during
cooking, but the mistwill steamout after cooking.
- Maintenance instructions (including recommended frequency
guidelines) relative to:
(a) Keeping outdoor cooking gas appliance area clear and
free from combustible materials, gasoline and other
flammable vapors and liquids.
(b) Not obstructing the flow of combustion and ventilation
air.
(c) Keeping the ventilation opening (s)of the cylinder
enclosure free and clear from debris.
(d) Visually checking burner flames including pilot burner
flame if provided, with pictorial representations.
(e) Cleaning outdoor cooking gas appliance, including
special surfaces,with recommended cleaning agents,
if necessary.
(f) Checking and cleaning burner,/venturi tubes for insects
and insect nests.A clogged tube can lead to a fire
beneath the grill.
Food Safety
Food safety isa very important part of enjoying the outdoor
cooking experience. To keep food safe from harmful bacteria,
follow these four basic steps:
Clean: Wash hands,utensils,and surfaces with hot soapy water
before and after handling raw meat and poultry.
Separate: Separate raw meats and poultry from ready-to-eat
foods to avoid cross contamination. Usea clean platter and
utensilswhen removing cooked foods.
Cook: Cook meat and poultry thoroughly to kill bacteria. Use a
thermometer to ensureproper internal food temperatures.
Chill: Refrigerate prepared foods and leftovers promptly. For
more information call: USDA Meat and Poultry Hotline at
1-800-535-4555 (In Washington, DC [phone],
10:00 am 4:00 pm EST).
How To Tell If Meat Is Grilled Thoroughly
"Meat and poultry cooked on a grill often browns very fast on
the outside. Use a meat thermometer to be surefood has
reached a safe internal temperature, and cut into food to check
for visual signsof doneness.
"Whole poultry should reach 180° F;breasts, 170° F.Juices
should runclear and flesh should not be pink.
"Hamburgers made of any ground meat or poultry should reach
160° F,and be brown in the middle with no pinkjuices Beef,
veal and lamb steaks, roasts and chops can be cooked to 145°
F.All cuts of pork should reach 160° F.
"NEVERpartially grill meat or poultry and finishcooking later.
Cook food completely to destroy harmful bacteria.
"When reheating takeout foods or fully cooked meats like hot
dogs, grill to 165° F,or until steaming hot.
WARNING: To ensurethat it issafe to eat, food must be cooked
to the minimuminternal temperatures listed in the table below
USDA_ Recommended Safe Minimum Internal Temperatures
Beef,Veal, Lamb and Pork- Whole Cuts"*"* 145° F
Fish 145° F
Beef,Veal, Lamb and Pork- Ground 160° F
Egg Dishes 160° F
Turkey, Chicken & Duck-Whole, Pieces & 165° F
Ground
United States Department of Agriculture
'*"*Allow meat to rest three minutesbefore carving or consuming.
23671-4647727 " 11

A. Bottom frame assembly 1 pc B. Bottom shelf 1 pc C. Left-front leg 1 pc
D. Left-rear leg 1 pc F. Right-front leg 1 pc
G. Right-rear leg 1 pc I. Mid-rear leg 1 pc
J. Up Bracket 2 pcs
j
M. Axle 1 pc
P.Grill head 1pc
S. Ash plate 1 pc
E. Cart bracket 2 pcs
j
H. Mid-front leg 1 pc
K. Side burner assembly 1 pc
4
JS_
N. Wheel 2 pcs
Q. Grease tray 1pc
T. Charcoal pan 1 pc
L. Side Handle 1pc
O. Charcoal air damper 4 pcs
R. Grease cup 1 pc
lip.
U. Charcoal warming rack 1 pc
12 " 23671-46477279

VoCharcoal cooking grate 1 pc Wo Charcoal pl ate hook 2 pcs X. Gas cooking grate 2pcs
Y. Gas warming rack 1 pc ZA. Axle sleeve 2 pcs
ZB. Leg foot 2 pcs
4
ZE. Ash plate handle
Z. Heat diffuser 3pcs
ZH.Charcoal air damper handle
ZC. Knob 4 pcs ZD. Knob bezel 4 pcs
1 pc ZF. Right side shelf ZG. Side burner grate 1 pc1pc
1 pc
Not pictured
Hardware Pack 1 611405-37
Use & Care Guide 1 611405-38
If you are missing hardware or have damaged parts after unpacking grill, call 1-888-577-9820 for replacement.
To order replacement parts after using grill, call 1-800-4-MY- HOME ®
23671-46477279 " 13

14 = 23671-46477279

No,
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
Part number
611405-02-01-00
611405-01-06
611405-02-05
G B/6170 -2000
611405-01-07
611405-01-01-00
611405-01-02
611405-01-08
611405-01-04
611405-02-03
611405-01-03
611405-01-05
611405-04-07
611405-04-05
611405-04-08
611405-07-21
611405-07-09
611405-04-10
611405-04-09
611405-04-03
611405-04-04
611405-04-11
611405-03-05
611405-04-06
611405-03-04
611405-05-07
611405-03-06
611405-03-07
611405-03-07
611405-03-07
611405-03-03
611405-04-01-00
611405-03-01-00
611405-04-02-00
611405-05-02
611405-05-05
Name
Charcoal grill head
Temperature gauge
Charcoal lid damper
M6 Nut
Hinge pin
Gas grill head
Gas grill lid liner plate
Lid mat
Handle bezel
Charcoal grill lid handle
Gas grill lid handle
LOGO
Charcoal plate hook
Charcoal plate
Ash plate
Side handle part
Side handle bracket
Ash plate handle bracket
Ash plate handle
Charcoal air damper
Charcoal air damper handle
Charcoal rack
Gas warming rack
Charcoal cooking Grate
Gas cooking grate
Regulator hook
Main burner
Main burner ignition pin L-630
Main burner ignition pin L-440
Main burner ignition pin L-250
Heat diffuser
Charcoal grill body
Gas grill body
Grill body tube brace assembly
Main valve assembly
Igniter
Qty No.
1 37
2 38
1 39
4 40
4 41
142
143
844
6 45
146
147
148
249
150
151
152
153
254
155
156
157
158
159
160
261
162
363
164
165
166
367
168
1
2
1
1
Part number
611405-06-09
611405-03-02
611405-05-06
611405-05-01
611405-03-08-00
611405-03-09
611405-06-04
611405-06-06
611405-06-07
611405-06-08
611405-06-03
611405-06-01-00
611405-06-05
611405-05-04
611405-05-03
611405-07-12
611405-07-06-A
611405-07-05-A
611405-07-20
611405-07-01-A
611405-07-15
611405-07-17
611405-07-16
611405-07-03
611405-07-14
611405-07-07-A
611405-07-08-A
894001-01-10
GB91
611405-07-19
611405-07-18
611405-07-23
Name
Side burner valve
Heat insulation panel
Regulator
Control panel shelf
Grease tray
Grease cup
Side burner lid
Side burner grate
Side burner
Side burner igniter pin
Side burner plate
Side grill body assembly
Side burner control panel
Knob bezel
Knob
Cart bracket
Left-rear leg
Left-front leg
Leg foot
Bottom frame
Mid-front leg
Gas tank screw
Mid-rear leg
Bottom shelf
Rear bracket
Right-front leg
Right-rear leg
Matchstick w/chain
Cotter pin
Wheel
Axle
Axle sleeve
Qty
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
2
1
1
2
1
1
1
1
1
1
1
1
1
2
2
2
2
23671-46477279 " 15

Before assembly read instructions carefully. This unit is heavy. Do not assemble without assistance.
Tools needed for assembly:
• AdjustaHe wrench (not provided)
• Screwdriver (not provided)
O 7/16" Combination wrench (not provided)
O The foHowincj hardware is provided in a b(ister pack for convenient use.
Hardware List
Name Spec Qty.
Screw M6×12 45 pcs
Screw M6× 65 8 pcs
Shoulder screw M6×12 1pc
Screw M6×4 6pcs
\_,
Nut M6 2pcs
Flange Nut _j_ M6 2pcs
Nut M4 4pcs
Battery 1pc
Cotter pin _ ........................ 2pcs
Assemble grill on aclean t fiat surface.
CAUTION: Use caution during the assembly process.
Some components are heavy.
16 • 23671-46477279

Step 1: Attach lecjs
Q IMPORTANT: The rear and front right grill legs are shorter than the rear and front left grill legs.
• Insert the leg feet into the rear and front left grill legs as shown in A.
Q Attach each leg to bottom frame with (2) M6x65 screws as shown in B. The legs are labeled Rear or Front.
The tank cut out is nearer to the front side of the cart.
ioii
i°ii
_-J
AB
Step 2: Wheels
• Insert axle through holes in the two right legs as shown in A. Slide each wheel and axle sleeve onto axle
with hub facing in,and secure using (1) cotter pin as shown in B.
................ i
/
B
j-
j_
j_J
23671-46477279 "17

Band C.
Step 3: Cart side brackets
• Attach each cart bracket to legswith (4) M6X]_ screws as shoWn in A_
A
i' li
C
B
18 "23671.46_77279

Step 4: Side handle
O Secure side handle to the left side of cart with (4) M6x12 screws.
i0i
I
!
i i
J
J
Step 5: Rear & front bracket
OAttach rear bracket to the rear legs and side handle with (4) M6x12 screws. Make sure the distance from
the bracket middle holes to the left side of cart is shorter than the distance to the right side of cart.
OAttach front bracket to the front legs with (4) M6x12 screws.Make sure the distance from the bracket
middle holes to the left side of cart is shorter than the distance to the right side of cart.
/
/ /
/
/
23671-46477279 " 19

Step 6: Middle legs
S Pay close attention when assembling middle legs: the rear middle leg is longer than the front middle leg.
O Attach rear middle leg to the rear of cart with (2) M6x12 screws.
Q Attach front midddle leg to the front of cart with (2) M6x12 screws. Note the "This side up" sticker for
correct attachment.
..... i\ // J
Step 7: Bottom shelf
• Attach bottom shelf onto cart as shown in the figure below with (4) M6x]2 screws
!i li i
20 "23671-46477279