Kenmore 141.16322 User manual

Liquid Propane Gas
OPERATOR'S MANUAL
(LPG) Grill
Model 141.16322 Model141.16324
Call us first if you have any problem with this
product. We can help you with questions about
assembly and grill operation or if there are
damaged or missing parts when you unpack
this unit from the shipping box. Please call
before returning to the store.
1-888-317-7642
8am-8pm CST, Monday throuqh Friday
• NOTE TO ASSEMBLER/INSTALLER:
Leave this manual with the consumer.
• NOTETO CONSUMER:
Keep this manual forfuture reference.
• RECORDYOURSERIAL#
(see silver CSA label on main body of grill)
Failure to comply with these instructions could
result in afire or explosion that could cause serious
bodily injury, death or property damage.
Before using this gas appliance read all
instructions and perform all gas leak-check
procedures even if the product was pre-assembled
by the retailer or manufacturer.
Use you rgrill at least 3 feet away fro m any wall
orsurface. Use you rgrill at Ieast 3feet away from
combustible objects that can melt or catch fire
(such as vinyl or wood siding, fences and over-
hangs) or sources of ignition including pilot lights
on water heaters and live electrical appliances.
THIS GAS APPLIANCE IS DESIGNED FOR
OUTDOOR USE ONLY.
Combustion byproducts produced when using this
product contain chemicals known to the State of
California to cause cancer, birth defects, or other
reproductive harm.
Manual # P80165001H - Date:2005/12/13

Primary Safety Warnings ........................... 1-3
Warranty Terms and Conditions .................. 2
Pre-Assembly Instructions .............................. 3
Part Diagrams and Lists .......................... 4-9
Assembly Instructions ............................. 10-16
LP Gas Tank Installation ...................... 17-19
Use & Care Instructions:
• Lighting Instructions ................................. 20
• Troubleshooting .......................................... 21
Cleaning and Maintenance ..................... 22-23
Cooking Guide ........................................ A1-A2
Frequently Asked Questions ................ A3-A4
IF YOU SMELL GAS:
1. Shut off gas to the appliance.
2 Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from
the appliance and immediately call
your gas supplier or your fire
department.
Leaking gas may cause a fire or
explosion which could result in property
damage, personal injury or death.
1. Do not store spare LP cylinder
within 10 feet (3m) of this appliance.
2. Do not store or use gasoline or
other flammable liquids and
vapors within 25 feet (8m) of this
appliance.
3. When cooking with oil/grease, do
not allow the oil/grease to get
hotter than 350°F (117°C).
4. Do not leave oil/grease unattended.
One-Year Full Warranty on Kenmore Grill
If this grill fails due to a defect in material or work-
manship within one year from the date of purchase,
call 1-800-4-MY-HOME ®to arrange for free repair (or
replacement if repair proves impossible).
Additional Limited Warranty on Specific Grill
Parts
From the date of purchase for the time
periods listed below, the following specific grill
parts will be supplied free of charge if they
fail to meet the conditions described. After the
first year from the date of purchase, you pay
for labor if you wish to have them installed.
•Lid Side Panels -Lifetime, no defects in material
or workmanship; 1 year, no paint loss.
• Stainless Steel Parts - 5 years (except Stainless
Steel Tube Burners - 10 years), no rust-through
• Porcelain coated parts - 3 years, no rust-through
• Cooking grids - 3 years, no rust-through
• Powder coated parts - 2 years, no rust-through
• Savor Plates - 2 years, no rust-through
All warranty coverage excludes ignitor batteries and
grill paint loss (except as specified above) or rusting
(except rust-through as specified above), which are
either expendable parts that can wear out from nor-
mal use in less than a year, or are conditions that
can be the result of normal use, accident or improper
maintenance.
All warranty coverage is void if this grill is
ever used for commercial or rental purposes.
All warrranty coverage applies only if this grill
is used in the country where purchased.
This warranty gives you specific legal rights,
and you may have other rights which vary
from state to state.
Sears, Roebuck and Co., Dept. 817WA,
Hoffman Estates, IL 60179 U.S.A.
© Sears, Roebuck and Co.
Grill Installation Codes
The installation must conform with local codes or, in
the absence of local codes, with either the National
Fuel Gas Code, ANSI Z223.1/NFPA 54, or CAN/CGA-
B149.1, Natural Gas and Propane Installation Code.

Failure to comply with these instructions could
result in a fire or explosion that could cause
serious bodily injury, death or property damage.
Spiders and small insects can spin webs and
nest in the grill Burner Tubes during transit and
warehousing whic gas flow
obstruction around the
Burner K FIRE"
can )ate an
unsafe o
To redu you
must cl,
assemb : once
a mont} spiders
are not
been _.
1. Remove th_ Burner
using a
2. Carefully lift each Burner up and away from the
Gas Valve Orifice.
3. Check and clean Burner/Venturi Tubes for insects
and insect nests. A clogged tube can lead to a fire
beneath the grill.
4. Refer to the figure below and perform one of
these 3 cleaning methods:
[] METHOD 1: Bend a stiff wire or wire coat
hanger into a small hook as shown and run
the hook through the Burner Tube and inside
the Burner several times to remove debris.
TO CLEAN BURNER TUBE,_
\
_ BurnerTube
[] METHOD 2: Use a bottle brush with a flexible
handle and run the brush through the Burner
Tube and inside the Burner several times to
remove any debris.
[] METHOD 3: Use an air hose to force air
through each Burner Tube. The forced air
should pass debris or obstructions through
the Burner and out the Ports.
For safe operation ensure the Gas Valve Assem-
bly Orifice is inside the Burner Tube before using
your grill. See figure. If the Orifice is not inside
the Burner Tube, lighting the Burner may cause
explosion and/or fire resulting in serious bodily
injury and/or property damage.
BBOBBBOB000BOBOBOB[
Gas Valve Assembly Orifice BumerTube
LPG grill models must be used with Liquid
Propane Gas and the regulator assembly
supplied. Natural Gas models must be used
with Natural Gas only. Any attempt to convert the
grill from one fuel type to another is extremely
hazardous and will void the warranty.
Never use your gas grill in a garage, porch, shed,
breezeway or any other enclosed area.
Never obstruct the flow of ventilation air around
your gas grill housing.
Never disconnect the gas regulator or any gas
fitting while your grill is lit. A lit grill can ignite
leaking gas and cause a fire or explosion which
could result in property damage, personal injury
or death.
Keep gas regulator hose away from hot
grill surfaces and dripping grease. Avoid
unnecessary twisting of hose. Visually inspect
hose prior to each use for cuts, cracks,
excessive wear or other damage. If the hose
appears damaged do not use the gas grill. Call
Sears at 1-80O-4-MY-HOME ® (1-800-469-4663)
for a Kenmore replacement hose.
PRE-ASSEMBLY
Read and perform the following pre-assembly instruc-
tions:
[] Tools Required forAssembly include:
• protective work gloves
• protective eyewear
• "L" Screwdriver (included in Hardware Pack
in parts box)
[] You will need assistance from another person to
handle the grill head and other large, heaw parts.
[]
[]
[]
Open Lid of shipping carton and remove parts box
and packing materials. Lay cardboard sheet on floor
and use as a work surface to protect floor and grill
parts from scratches.
Slice all four corners with a utility knife to lay open
the carton. This allows you to remove the grill head
and components packed inside.
Use the Hardware and Part Diagrams to ensure all
items are included and free of damage.
[] Do not assemble or operate the grill if it appears
damaged. If there are damaged or missing parts
when you unpack the shipping box or you have
questions during the assembly process, call the:
Grill information Center 1-888-317-7642
8am-8pm CST, Monday throu,qh Friday

PART # PART DESCRIPTION QTY PURPOSE OF PART
P06O01041B Hardware Pack for141.16322 1 For use in assembly
PO600io40B i4i i6324 .....i For usein assembiy
Pattern H ad Screw, PartThreaded
S135G04332 1/4 x2-3/41 4 Attaches Cart Legs to Bowl Support Bracket
$132G04082 Pattern Head Screw 1/4"xl/2" 4
Pattern Head Screw PartThreaded
$135G04332 1/4"x2 3/4" ' 8 Attaches Cart Legs to Cart Bottom Shelf
$211G06352 Wheel Bolt 3/8"x3-3/8" 2
Installs Wheels to Cart Legs
S372GO611A Lock Nut 3/8" 2
$132G04082 Pattern Head Screw 1/4"xl/2" 8 Attaches Cart Side Panels to Cart
Pattern Head Screw PartThreaded
S135G04332 1/4"X2-3/4" ' 2 Attaches Door Bracketto Cart
S132G04082 Pattern Head Screw 1/4 xl/2 2 Attaches Door aracketto Cart
...................... .......................................................................................................................................Attaches Magnetic Door Stops to Cart
PO5318022B Door Stop!Magnet 2
$132G04121 Pattern Head Screw 1/4"x3/4" 4 Attaches Door Handles to Doors
S225GO406A Door Bolt 1/4"x3/8" 2 Attaches Doors to Cart
i
$135G04101 Pattern Head Screw, PartThreaded 2 Attaches Doors to Door Bracket
1/4"x5/8"
$132M04082 Pattern Head Screw M4xemm 2
PO5515020B "L" Screwdriver 1
S233G0453AW;ngBoiiii4;;xS:iiS"..................................................i
S3O3GO404A Special Nut 1/4" 1
Attaches to Side Burner Gas Valve Bracket
Tightens all the Pattern Head Screws
P034260831q Control Knob for side Burner ............................i Atiaches to Side Burner Frame .............................................................................................
P05523003G Door Stop Plate 1 Attaches to Magnet

Wheel Bolt 3/8"x3-3/8"
Qty. 2
Part # $211G06352
Spring Washer 3/8"
Qty. 2
Part # S431G0610A
Lock Nut 3/8"
Qty. 2
Part # S372G0611A
Pattern Head Screw, Part Threaded
1/4"x2-3/4"
Qty. 14
Part # $135G04332
Pattern Head Screw 1/4"x3/4"
Qty. 10
Part. # $132G04122
Pattern Head Screw 1/4"x3/4"
Qty. 4
Part # $132G04121
Pattern Head Screw M4x8mm Plain Washer M4
Qty. 3 Qty. 2
Part # $132M04082 Part # S411M04122
Door Bolt 1/4"x3/8" Pattern Head Screw
Qty. 2 Part Threaded 1/4"x_
Part # S225G0406A Qty. 2
Part # S135G04101
"L" Screwdriver
Qty. 1
Part # P05515020B
Scale 1:2
Wrench/No.17 Customized
Qty. 1
Part # PO5515019F
Scale 1:2
Lighting Stick
Qty. 1
Part # P05313023B
Scale 1:2
Pattern Head Screw 1/4"xl/2"
Qty. 22 (Model 141.16324)
Qty. 18 (Model 141.16322)
Part # $132G04082
Wing Bolt 1/4"x5-1/8"
Qty. 1
Part # S233G0453A
Scale 1:2
Special Nut 1/4"
Qty. 1
Part # S303G0404A
Door Stop/Magnet
Qty. 2
Part # P05318022B
Scale 1:2
* One Battery/AA included in the Hardware Pack.
Door Stop Plate
Qty. 1
Part # P05523003G
Scale 1:2
Control Knob for Side Burner
Qty. 1
Part # P03426083H
Scale 1:2

12
6
5
4
10
11
12
13
28 37 2O 14 22 19 38
17_
18
45
23
26
44
39
25
24 36
_27
43
42
46

7
12
4
10
11
12
13
28 37 20 14 22
19
18
41
4O
45 26 23
42
46
27
43
39

PIN :: PIN :: QTY QTY
DESCRIPTION 16322 16324 16322 16324
KEY
1 Lid Plate P0014604EA P0014702EA
Lid Side Panel, Right P0010607DJ P0010607DJ 1 1
.................................................................................................................................................................................................................................4 Lid Trim Plate ........................... .................................................. ................................................................i......................................................................................1.........................................
1
6 Lid Handle Heat-insulating Spacer P06801001A P06801001A 2 2
7 Protective Pad P055180031 P055180031 2 2
8 Temperature Gauge P00601174A P00601174A 1 1
9 Name Plate P00410037C P00410037C 1 1
.......................................................................................................................................................................................................... ............................................................................................................................>.........................................................................................................................................................................................................................................................................................
10 Cooking Rack/Secondary P01504001E P01506001E 1 1
11 Cooking Grid P01602008F P01602008F : 3 4
...........................i2 ...............................aie8 ....................................................................................................................................................................................................P0 i7080i 9F ............................................................................................................4............................................................5.....................................
..........................................................................................13 Burner/Main P02008018A ................... .......................4........... 5.............
14 Burner Bracket P02213003B P02213043B 1 1
15 Gas Collector Box P02626001A P02626001A 2 3
.................................... .........................................................Pb2608008A .....................................................PO26OSooSA ..........................................i.....................................................................................1.........................................
17 Electric Wire Set P02615084A P02615085A 1 1
................................................18 Electric...............................................................................................................................................................................................................................................................................Ignitor, Z-Port ................................................................................................i.........................................................................................................1
............i 9.....................Bowl Panel, Right ...................................................................................P00721324A .............P0872"i324A 1 ....................................1
20 Bowl Panel, Left P00720304A P00720304A 1 1
21 .... Bowl Panel, Front #0073826GA #0073825GA 1 1
...............................22.................................. ................................................................................................................................................................................P0672547GA .............................................................................................1..................................................................................................................................1
.............................................................................}........................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................
23 Control Panel P02906037B P02908117B 1 1
24 Gas Valve/Manifold Assembly Y0060296 Y0060289 ....................................i...................................................................................i.........................................
25 Grease Draining Tray P02717147B P02717137B
...............................26.................................................................................................................N.........................................................................................................4...............................................................................5.......................................
...............................27..........................................................................................................................................................................................................po2f0iosfB..........................................................................................................i....................................................................................i.........................................
..............................30 ............................Gas .....................................................................Y0686266 .....................................................................Y6686266 ...........................................................................i............................................................................i.........................................
..........................3i.........................Contr0i her................................................................................................................................................................................i..........................................................................i....................................
...........32.... BrassRing #026020855...................#02002055D...................................._...................................1..................
.............33................SideBurnerAiec{roae.........................................................;;.............P6266#86#A.........................#8265266#A .... 1..........................................1.................
34 Side Burner Lid P0011503EA P0011503EA 1 1
35 Side Burner Pot Support P00805013B P00805013B 1 1
36 Side Burner Connection Tube P03705002A P03705002A 1 1
38 Bowl Support Bracket, Right P01305010D P01305010D 1 1

KEY DESCRIPTION PIN PIN :QTY QTY
16322 16324 16322 16324
39 Door Bracket P03305025D P03305024D 1 1
40 Cart Leg, Left-Front Caster Side P00910008C P00910008C 1 1
.............................................................. ......................................................................................................................................................................................................i.........................................1
42 Cart Leg, Right-Front Wheel Side P00912008C P00912008C 1 1
43 Cart Leg, Right-Back Wheel Side P00913010C P00913012C 1 1
44 Cart Bottom Shelf P01002023D P01004015D 1 1
45 Cart Side Panel, Left P07605007B P07605007B 1 1
46 Cart Side Panel, Right P07606007B P07606007B 1 1
47 Cart Rear Panel P07702046B 1
49 Wheel P05101001A P05101001A 2 2
50 Wheel Hub Cap P05122001A P05122001A 2 2
.............51......................Door .......................................................................................................................................................P04301025A ...............P0430 i024A ..................2.....................................2......................
52 Door Trim Plate P0751OO12B P07510011B 2 2
..................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................>..........................................................................................................................................................................
53 Door Magnet P05318022B P05318022B 2 2
55 Door Handle PO0203009B P00203009B 2 2
.......................................................................................56 Regulator with Hose (LPG) P03633008A ...... ....................................1 .................................1 ...........
.............5# ..................'lighting Stick ...........................................................................P05313023B P05313023B 1 1
........................................................................................................................................................................................................................................................................................................Hardware Pack ....................P06681 ..............................................#6866_6_6B...................................................i....................................................................1.................................
For the repair or replacement parts you need:
Call anytime 1-800-4-MY-HOME® (1-800-469-4663)
To obtain the correct replacement parts for your gas grill, please refer to the part numbers in this parts
list. The following information is required to ensure you receive the correct parts:
1. Model and Serial Number (see CSA label on grill)
2. Part Number
3. Part Description
4. Quantity of parts needed
Important: Use only Kenmore replacement parts. The use of any part that is not a Kenmore replacement
part can be dangerous and will also void your product warranty. Keep this Operator's Manual for
convenient referral and for part replacement.

Install Cart Legs
[] Remove cooking components from Grill Head.
[] Place the Grill Head on the cardboard work
surface with the control panel facing up. install
the Cart Legs to Bowl Support Bracket. Tighten
screws securely.
Pattern Head Screw,
Part Threaded 1/4"x2-3/4"
Qty. 4
Part # S135G04332
Pattern Head Screw 1/4"xl/2"
Qty. 4
Part # S132G04082
Caster Cart Legs
Wheel Side Cart Legs
Install Cart Bottom Shelf
[] install the Cart Bottom Shelf between the Cart
Legs. Tighten screws securely.
(NOTE: Be sure that the tank hole is positioned
to the right).
Pattern Head Screw,
Part Threaded 1/4"x2-3/4"
Qty. 8
Part # S135G04332
Cart Bottom Shelf - Tank Hole
10