Kenmore 415.162150 User manual

Assembly instructi0ns/Use and Care Manual NO
Liquid PropaneGasGrill
Model No.415.t62150
This Grill is For
Outdoor Use Only
®
ASSEMBLY
*Read this manua_ before cooking on
gril. FaiJure to foJJow alJ
manufacturers' instructions could
resumt in fire or expmosion which could
cause property damage, persona_
injury or death.
oCombustion by-products produced
when using this product contain
chemicams known to the State of
California to cause cancer, birth
defects, or other reproductive harm.
• Read and follow alt Safety
Statements, Assembly hstructions
and Use & Care Directions before
attempting to assemble and cook.
• Some parts may contain sharp edges,
especially as noted in these
instructions. Wear protective g_oves
if necessary.
oPaRe
oAssembly
, Safety Rules
. Use and Care
* Troubleshooting
, EspaSoL p. 33
Assembmy Questions?
Cal_ 1-800-241-7548
Parts Ordering:
Call 1-800-4-MY-HOME ®
To mnstaHedAssembmer: Leave
these instructions with
consumer,
To Consumer: Keep this
manuam for future reference,
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. P_htedin USA

FOR YOUR SAFETY
1. Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
2. An LP tank not connected for use shah
not be stored in the vicinity of this or any
other appliance.
FOR YOUR SAFETY
mfyou smetl gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. if odor continues, immediately call your
gas supplier or your fire department.
Call Grill Service Center For Help And Parts
If you havequestions or need assistance during assembly,
please caEI1o800o241o7548,Youwill be speaking to a
representative of the grill manufacturer and nota Sears
employee, Toorder new parts call Sears at Io800o4oMyoNOME®,
Product Record
iMPORTANT:Fillout theproductrecordinformationbelow.
Model Number
Serial Number
Date Purchased
See ratinglabelongrillforserialnumber,
Ill CAUTmON
For residential use only, Do not use for commercial
cooking.
Safety Symbols
The symbols and boxes shown below explain what each heading
means, Read and follow all of the messages found throughout
the manual,
DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious iniury,
WARNING: Be alert to the possibility ofserious bodily iniury
if the instructions are notfollowed, Be sureto read and
carefully follow all of the messages,
CAUTmON
CAUTION: Indicates a potentially hazardous situation which,
if not avoided, may result in minoror moderate iniury,
Installation Safety Precautions
• Usegrill only with LP (propane) gas and the regulator/valve
assembly supplied,
Gril! installation must conformwith localcodes, or in their
absence with National Fuel Gas Code, NFPA 54 /ANSI
Z223.1, Handlingand storage of LP cylinders must conform to
LP Gas Code NFPNANS_ 58. Grill is not for use in or on
recreational vehicles and/or boats,
All electrical accessories (such as rotisserie) must be
electrically grounded in accordancewith local codes, or
National Electrical Code, ANSI /NFPA 70. Keep any
electrical cords and/orfuel supply hoses away from any hot
surfaces,
, This grill is safety certifiedfor outdoor use in the United States
only, Do not modify for usein any other location, Modification
will result in a safety hazard,
2.4¢3352505

Repair Protection Agreements
Congratulations on making a sma,,tpurc,Sase,Your new
Kenmore®product is designed and manufactured for years of
dependable operation. But like all products, it may require repair
from time to time. That's when having a Repair Protection
Agreement can save you money and aggravation.
Purc,_asea Repair ProtectionAgreement now and protect
yourself from unexpectedhassle and expense,
Here's what's included in theAgreement:
[] Expert service by our 12,000 professional repair specialists
[] UnJimited service and no charge for parts and labor on all
covered repairs
[] Product repJacement if your covered product can't be fixed
[] Discount of 10%from regular price of service and service*
related parts not covered by the agreement; also, 10% off
regular price of preventive maintenance check
[] Fast help by phone- phone support from a Sears
technician on products requiring in-home repair,plus
convenient repair scheduling
Once you purchase the Agreement, a simple phone call is all that
it takes for you to schedule service. You can call anytime day or
night, or schedule a service appointment online.
Sears has over 12,000 professional repair specialists, who have
access to over 4.5 millionquality parts and accessories. That's
the kind of professionalism you can count on to help prolong the
life of your new purchase for years to come. Purchase your
Repair ProtectionAgreement today!
Some limitations and exclusions apply.
For prices and additional information call 1o800o827o6655.
Sears Installation Service
For Sears professional installation of home appliances, garage
door openers, water heaters, and other major home items, in the
U.S.A. call 1-8OO-4-MY-HOME®
KENMORE GRILL WARRANTY
Full 1-YearWarranty on Grill
Forone year from the date of purchase Searswill repair or
replace, at our option, any grill part (except for paint finish)
that is defective in material or workmanship.
Limited Warranty on Selected Grill Parts
From one year after the date of purchase for the designated
time periods listed below, Sears will replace the following grill
parts if they are defective in material or workmanship. You
will be charged for labor.
. Lifetimeof Grill:Aluminum Topand Bottom Castings
(exceptfor paintfinish)
. 2 years: BurnerAssembly
WARRANTY SERVICE
Warranty service isavailable bycontacting Sears at
1-800-4-MY-HOME®.
WARRANTY RESTRiCTiONS
This warranty is void ifgrill is usedfor commercial or rental
purposes,
This warranty applies only when the grill is used in the United
States.
This warranty gives you specific lega!rights, and you may
also have other rights which vary from state to state.
Sears, Roebuckand Co., Dept. 817WA,
Hoffman Estates, IL60179
463352505.3

Key_
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Description Part#
LegAssembly................... 7000621
BottomShelf.................... 7000612
#10-16xl/2' Self-TapScrew ........ 7000737STD611005
LegExtender.................... 7000320
"U"Nut1/4-20................... 7000185
1/4-20x6" TankThumbscrew....... 7000355
1/4-20FlangedHexNut........... 7000394
#10-24xl/2" WasherHeadScrew.... 7000829
AxleRod....................... 7000265
Wheel......................... 7000262
Rail........................... 7000480
HeatShield..................... 7000388
FrontPanel..................... 7000640
PushFastener................... 4080112
GrillBottom..................... 7000844
Carrj-OverTube................. 7000278
PalNut ........................ 7000132
CastingBumper................. 7000184
Burner......................... 7000083
#10-I" Self-TapScrew ............ 4080716
Electrodew/WingNut............. 7000378
ControlPanel ................... 7000642
Valve/Hose/RegulatorAssembly..... 7000336
Ignitor ......................... 7000160
IgnitorHeatShield ............... 7000090
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Description Part#
ShortIgnitorWire ................ 7000893
LongIgnitorWire................. 7000894
Shelf .......................... 7000351
SideburnerShelf................. 7000488
SideburnerHandle............... 7000059
SideburnerHandleHexNuts ....... 7000271
Sideburner..................... 7000036
#10-24WingNut................. 4080063
SideburnerGrate ................ 4156376
Fascia......................... 7000295
TopCasting..................... 7000615
BezelTemperatureGauge......... 4157169
TemperatureGaugew/WingNut..... 4157171
LogoPlateAssembly............. 4157167
ShoulderBolt ................... 7000186
Handle......................... 7000199
ControlKnobs................... 7000312
CondimentBasket................ 7000348
VaporizerTents.................. 7000044
Button/BatteryPack .............. 7000162
CookingGrid,8"x15".............. 7000027
SwingAway..................... 7000182
GreaseTray .................... 7000042
GreasePan..................... 7000046
4,463352505

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463352505'5

Use included Phillips head screwdriver to assemble your grill,
Sizeandtypeofhardwareusedinassemblyofyourgrillmayvary,butwillnotaffectgrillintegrity,performanceor assembly.
"NEW"
T. L.M.- TorqueLockingMethod
© @
Screw+ ThruPart+ FormedLock= Solid Lock Cart Structure
©
ThruPart
, Thecart assemblyutilizesthe newT,L,M,fasteningmethod.
*Noneedfor the old style"Bolt& Nut" combination FormedLockingSystem
Cart Assembly
Placebottom shelf on tableor grill container.
insert tabs on leg assembliesinto left and right sides of bottom shelf.
Attach legassemNies with onescrew on eachside.
3
Qty:8
LegAssembly
BottomShelf
J
/
/
Correctlyassembledlegs
6_463352505

LegExtenders,Axb Rods,Wheelsand TankThumbscrew
Turncart upsidedown.
insert leg extenders. Checkto makesure bg extenderis all theway
into the bg. f---...
Attach u-nutto tab. Seeenlargementof u-nutfor correct position.
Threadtank thumbscrew into hob and u-nut Screwflanged hex
nut onto endof tank thumbscrew.
Attach washer headscrew to axlerod. Slidewheel on axle rod. 7
Insertaxle rodtwheelinto large hole in bottom shelf.Attach other Qty:1
wheel andwasher headscrew.
LegExtender
Correctposition
7
/
/
6
Qty:1
Nottoscale
5
Qty:1
Nottoscale
Qty: 2
Hubon wheelfaces
intogrillbottom
\\
AxleRod
\\
Wheel
Stand cart upright and remove
cardboard sleeves
463352505_7

RailAssembly
Overlap rails (all identical) and hook tabs into slots. Pull rails
to latch.
Attach rail to legswith two screws in eachcorner.
HINT:
Firmly push rail down into leg notches.Attach lowerscrewfirst.
Attach one screw in center of eachrail.
3
Qty:10
Rail
8,463352505

Hose HeatShieRd
Attach hoseheatshield to right side of cart.
3
Qty:2
Rightsideofcart
Front Panel
Placefront panelbetweenfront legs. Place
tabs on front panel besideleg tabs.
Securetop of panel to legs using push
fasteners.
14
Qty:2
FrontS
Panel
463352505.9

Grill Bottom Assembly
Angle grill bottom assembly around and under therails.
Makesureribs on eachsideof bottom casting are nestled
into notches on casting seat.
Attach four screws inside grill bottom and into casting seat.
20
Qty:4
2O
\\
\\
Castin'gSeat
GrillBottom
//
/
10,4(}3352505

Electrodewith Wing Nut or Nut
inside bottomcasting insert electrode and attach
with wing nut or nut.
Viewofelectrodeattachedandaligned
witha portholeinthe burner.
..... WingNutor Nut
Fingertighten only
Front
Electrode
463352505_11

Console Assembly
Holdcontrol panel dose to bottom casting, Feedthe
vaive/hose/reguRatorassembly over thefront panelso that it
hangsinside thecart.
Attach short ignitor wire toelectrode.
Position valves into burner tubes (seeburner-valveview). Rotate
control panelup and rest flangeover rail.
Attach control panel to legswith two screws on right side, one
screwin top hole on left side.
3
Qty:3
Correctly assembledburner tube andvalve.
BurnerTubes
ControlPanel
Valve/Hose
RegulatorAss
12_463352505

Snapshelf into small slots on rail.
Tabfully secured
3
Qty:4
Sidebumer
Assembly
Sideburner Assembly
Slidesideburner assembly onto rails. Attach with four screws.
insert sideburner burner into sideburner assembly.Makesurevalve
fits into tube beforeattaching wing nut to sideburner burner.
33
Qty:1 Sideburner
Burner
/
Only1wing
nutrequired
//
Sidebumertubeandvalveproperlyengaged,
463352505_13

Sideburner Grateand Fascia
Placesideburner grateonto sidebumer assembly.
Snapfascia into two slots on sideburnerassembly. Fastenwith
onescrew into second hole through control paneland leg.
Attach long wirefrom electronic ignition moduleto electrode
beneathsideburner. 3
Qty:l
Sideburner
Grate--
Caution:
if thereis a plastic sleeve on
the sideburner electrode,
removeit beforeconnecting
the long wire.
Fascias
14. 463352505

Top Casting,Handle,Control Knobs,Condiment Basket,VaporizerTents,Battery and ignitor Button
Attach top casting with shoulder bolts.
Attach handlewith wing nuts.
Pushcontrol knobs onto valve stems.
Inserttabs on condiment basketinto holes in front panel.
Fastenwith a push pin.
Placevaporizer tents directly over burners.
insert+side of battery into ignitor module. Notecorrect
position to hold ignitor button. Pushon button onceto
engageseal.
33
Qty,2
40 Qty,1
Qty,2
BezelTemperatureGauge
,. TemperatureGauge
,..Top Casting
LogoPlate.. _.-
4O
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/
/
""Control
Knob
J
r
CondimentBasket 14
483352505,15

Cooking Grids and SwingAway
Placecooking grids onto grid rests,
f CookingGrids
SwingAway
Insert pivot wire into holesin sides of grill lid.
Insert legwire into holes in sides of grill bottom,
PivotWire
...... SwingAway
4
16,463352505

LPTank
LPtank issold separately. Useonly with an
(over-fill protection device} OPDequipped
LPtank. F[Hand leakcheck beforeattaching
togrill and regulator.
PlaceLP tank into hole in bottom sheff.
Fingertighten tank thumbscrewto hold
LPtank securely in place.
See Useand Caresection to correctly LeakTestand
perform the Burner FlameCheck. Back of cart
Tankco[Jaropening mustface to front of cart once
tank is attached.
Failureto install tank correctly may allow gashoseto
be damagedin operation, resulting in the risk of fire.
GreaseTray and GreasePan
Slidegreasetray onto grill bottom.
Slidegreasepan onto greasetray.
CAUTION
Failureto install thegreasetray and grease
panw[[[ causehot greaseto drip from bottom
of grill with risk of fire or property damage.
Donotbeconcernedifyouhavesomehardware
leftover.Extrahardwarehasbeenincludedto
makesureyouhaveenough,
463352505.17

Never fill the cyJinder beyond 80% full. An overfiiled
spare LP tank is hazardous due to possible gas
reJeased from the safety relief valve.
• When LP tank is over 80% fuji, the safety relief valve on
the LP tank couJd activate, reJeasing gas and cause an
intense fire with risk of property damage, serious
injury or death.
• NEVER store a spare LPtank under or near grill or in
enctosed areas.
• Jfyou see, smell or hear escaping gas, immediately get
away from the LPtank/grill and call your fire
department,
• AH spare LPtanks must have safety caps installed on
the LP tank outlet.
LP Tank Removal Transport And Storage
. Turn OFF all control knobs and LP tank valve.Turn coupling
nut counterclockwise by hand only - do not use tools to
disconnect. Lift LP tank wire upward off of LP tank collar, then
lift LP tank up and off of support bracket. Installsafety cap onto
LP tank valve.Always use cap and strap supplied with valve.
Failure to use safety cap as directed may result in serious
personal injury and/or property damage.
LPTankValve
SafetyCap
Retainer Strap
. A disconnected LP tank in storage or being transported must
have a safety cap installed (as shown). Do not store an LP tank
in enclosed spaces such as a carport, garage, porch, covered
patio or other building. Never leavean LP tank inside a vehicle
which may become overheated bythe sun.
. Do not store an LP tank in an area where children play.
LP Tank
• The LP tank used with your grill must meet the following
requirements:
Use LP tanks only with these required measurements: 12"
(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 Ib. (9 kg.)
capacity maximum.
LP tanks must be constructed and marked in accordance with
specifications for LP tank of the U.S. Department of
Transportation (DOT). See LP tank collar for marking.
• LP tank valve must have:
. Type I outlet compatible with
regulatoror grill.
. Safetyrelief valve.
. ULlisted Overfill Protection OPDHandWheel
Device (OPD). This OPDsafety
feature is identified bya unique triangular handwheel. Use
only LP tanks equipped with this type of valve.
. LP tank must be arranged for vapor withdrawal and include
collar to protect LP tank valve.
LP (Liquefied Petromeum Gas)
• LP gas is nontoxic, odorless and colorless when produced. For
Your Safety, LP gas has been given an odor (similar to rotten
cabbage) so that it can be smelled.
• LP gas is highlyflammable and may ignite unexpectedly when
mixed with air.
LP Tank Filling
• Useonly licensed and experienced dealers.
• LP dealer must purge tank beforefilling.
• Dealer should NEVERfill LP tank more than 80% of LP tank
volume. Volume of propane in tank will vary by temperature.
• Afrosty regulator indicates gas overfil!. Immediatelydose LP
tank valve and call local LP gas dealer for assistance.
. Do not release liquid propane (LP) gas into the atmosphere.
This is a hazardous practice.
. Toremove gasfrom LP tank, contact an LP dealer or call a
local fire department for assistance. Check the telephone
directory under "Gas Companies"for nearest certified LP
dealers.
18. 463352505

LP Tank Exchange
,Many retailers that sell grills offer you the option of replacing
your empty LPtank through an exchange service, Useonly
those reputable exchange companies that inspect, precision fill,
test and certify their cylinders, Exchange your tank only for
an OPD safety feature.equipped tank as described in the
"LP Tank" section of this manual,
Always keep newand exchanged LP tanks in upright position
during use, transit or storage.
,Leak test new and exchanged LP tanks BEFORE
connecting to grill.
Connecting Regulator To The LP Tank
1. LP tank must be properly secured onto grill. (Refer to
assembly section.)
2. Turnall control knobs to the OFF position.
3. Turn LP tank OFF by turning OPD hand wheel clockwise to a
full stop,
4. Remove the protective cap from LP tank valve.Always use
cap and strap supplied with valve.
LP Tank Leak Test
Foryour safety
• LeaktestmustberepeatedeachtimeLPtankisexchangedor
refilled,
Do not smoke during leak test.
• Do not use an open flame to check for gas leaks.
• Grill must be leak tested outdoors in a weIFventilated area,
away from ignition sources such as gas fired or electrical
appliances. During leak test, keep grill away from open flames
or sparks,
, Usea clean paintbrush and a 50/50 mild soap and water
solution. Brush soapy solution onto areas indicated by arrows
in figure below. Leaks are indicated by growing bubbles.
If "growing" bubbles appear do not use or move the LP tank.
Contact an LP gas supplier or your fire department!
A Do not use household cleaning agents. Damage to gas
train components can result.
Do not use a POL transport plug
(plastic part with external threads)!
It will defeat the safety feature of
the valve.
5. Hold regulator and insert nipple into LP
tank valve. Hand-tightenthe coupling
nut, holding regulator in a straight line
with LPtank valve so as not to cross*
thread the connection.
C_
Nipple hasto be centered
into the LPtank valve.
4¢3352505.19

Holdcoupling nut and regulator
asshown for proper connection
to LP tank valve.
Leak Testing Valves, Hose and Regulator
1, TurnaHgrilJcontrol knobs to OFF.
,
3.
Be sure regulator istightly connected to LP tank.
Completely open LP tank valve byturning OPD hand wheel
counterclockwise, if you hear a rushing sound, turn gas off
immediately.There is a major leak at the connection. Correct
before proceeding by calling Sears for replacement parts at
1-800-4-MY-HOME®.
4, Brush soapy solution onto areas where bubbles are shown in
picture below:
6. Turnthe coupling nutclockwise and tighten to a full stop. The
regulatorwill seal on the back*checkfeature in the LP tank
valve, resulting in some resistance.An additional one-half to
three-quarters turn is required to complete the
connection. Tighten by hand only - do not use tools.
NOTE:
if you cannot complete the connection, disconnect regulator and
repeat steps 5 and 6. if you are still unable to complete the
connection, do not use this regulator!
. Donot insert any tool orforeign obiects into the valve outlet
or safety reliefvalve. You may damage the valve and cause
a leak. Leaking propane may result in explosion, fire, severe
personal injury,or death..
If a leak isdetected at any time, STOPand call the fire
department.
If you cannot stop a gas leak, immediatety dose LP tank
valve and call LP gas supplier or yourfire department!
A Never remove threaded
orifice atend of valve.
\
5. If "growing" bubblesappear, there is a leak. Close LP tank
valve immediately and retighten connections. If leaks cannot
be stopped do not try to repair. Call Searsfor replacement
parts at 1-800-4-MY-HOME®,
6. Always dose LPtank valve after performingleak test by
turning hand wheel clockwise.
. Never attempt to attach this grill to the self-contained LP gas
system of a camper trailer or motor home.
. Donot usegrill until leak-tested.
20. 463352505