KENTMASTER Colt User manual

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
TELEPHONE: [phone] FAX: [phone] OF 14
OPERATOR’S MANUAL
INCLUDING: OPERATION, INSTRUCTION, INSTALLATION, MAINTENANCE AND PARTSBOOK
IMPORTANT: READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR
SERVICING THIS TOOL.
“COLT” BREAKING SAW
TOOL DATA
MODEL: COLT
ASSEMBLY NO: 100160
TYPE: ELECTRICAL OPERATED
NET WEIGHT: 16.5 LBS (7.5 KG)
VIBRATION: LESS THAN (<) 123 dB < 1.41m/s2
NOISE: LESS THAN 81dB

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
TELEPHONE: [phone] FAX: [phone] OF 14
OPERATING AND SAFETY INSTRUCTIONS
DO NOT OPERATE THIS TOOL UNTIL YOU HAVE READ AND UNDERSTOOD THE SAFETY
INSTRUCTIONS AND OPERATING MANUALS.
DO NOT OPERATE THIS TOOL UNTIL YOU HAVE RECEIVED TRAINING IN THE HANDLING,
OPERATION AND USE OF THIS TOOL.
STOP USING A MALFUNCTIONING OR DEFECTIVE TOOL IMMEDIATELY. REPORT ANY
PROBLEMS OR DEFECTS TO YOUR SUPERVISOR FOR REMOVAL OF THE TOOL FROM
SERVICE.
DO NOT ATTEMPT TO REPAIR THE TOOL YOURSELF.
DO NOT ALLOW UNAUTHORIZED PERSONS TO USE TOOL.
REMOVE AND DISCONNECT POWER FROM THE TOOL WHEN TOOL IS LEFT UNATTENDED OR
IS NOT IN USE.
NEVER TIE DOWN, BYPASS, ALTER OR MODIFY THE ACTIVATING SWITCHES OR TRIGGERS OF
THIS TOOL.
NEVER MAKE ALTERATIONS OR MODIFICATIONS TO THIS TOOL.
BE CONSTANTLY AWARE AND ALERT FOR UNSAFE CONDITIONS AND REPORT THEM
IMMEDIATELY TO YOUR SUPERVISOR.
NEVER PLACE YOUR HAND OR ANY PART OF YOUR BODY IN THE CUTTING PATH OF THE
TOOL.
NEVER ALLOW ANYONE ELSE TO PLACE THEIR HANDS OR ANY PART OF THEIR BODY IN THE
CUTTING PATH OF THE TOOL.
DO NOT ACTIVATE CONTROL SWITCHES OR TRIGGERS OF THIS TOOL UNLESS YOU INTEND
TO TEST OR OPERATE THIS TOOL.
DO NOT USE THIS TOOL FOR ANY PURPOSE OTHER THAN IT’S INTENDED PURPOSE.
WHEN OPERATING THIS TOOL WEAR THE PROTECTIVE GEAR AND SAFETY EQUIPMENT
SUPPLIED TO YOU.
THE NOISE EMISSION (SOUND PRESSURE LEVEL) AT THE WORKSTATION MAY EXCEED 80 dB
(A). EAR AND SOUND PROTECTION GEAR IS REQUIRED.
VIBRATION: LESS THAN (<) 123 dB < 1.41m/s2
NOISE: LESS THAN 81dB
= Hazards or unsafe practices which could result in severe personal injury,
death or substantial property damage.
= Hazards or unsafe practices which could result in minor personal injury,
product or property damage.
= Important installation, operation or maintenance information.
!WARNING
!WARNING
!WARNING
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!CAUTION
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!CAUTION
!NOTICE

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
TELEPHONE: [phone] FAX: [phone] OF 13
OPERATING INSTRUCTIONS
ONLY TRAINED PERSONNEL ARE TO OPERATE THIS TOOL.
THE “COLT” IS AN EXTREMELY POWERFUL, FAST CUTTING MEAT SAW AND FOR MAXIMUM PERFORMANCE AND
OPERATOR CONVENIENCE WE SUGGEST THE FOLLOWING PROCEDURES BE FOLLOWED.
1. MAKE CERTAIN THE BLADE IS INSTALLED PROPERLY AND THE MACHINE IS CONNECTED TO A GROUNDED
ELECTRICAL OUTLET.
2. ALWAYS OPERATE THE “COLT” USING BOTH HANDS AND PRESS THE MACHINE FIRMLY INTO WORK PIECE.
3. START THE MACHINE BEFORE ENTERING CUT. UPON STARTING, THE HIGH TORQUE WILL CAUSE THE MACHINE
TO TWIST SLIGHTLY TO ONE SIDE.
4. COMPENSATE FOR THE TWIST AND FIRMLY BEGIN CUT, MOVING THE MACHINE BRISKLY ALONG THE DESIRED
PATH.
5. OPERATE THE “COLT” AS PARALLEL TO THE WORK AS POSSIBLE TO UTILIZE THE MAXIMUM CUTTING DEPTH.
6. MAKE CERTAIN BLADE ROTATION HAS STOPPED BEFORE REMOVING THE MACHINE FROM THE WORK.
7. ALWAYS USE EXTREME SAFETY PRECAUTIONS WHEN USING POWER TOOLS.
MAINTENANCE
ONLY TRAINED AND QUALIFIED PERSONNEL ARE TO PERFORM MAINTENANCE
AND SERVICE TO THIS TOOL.
1. CLEANING
OCCASIONALLY WIPE THE CORD TO PREVENT DETERIORATION FROM OIL AND GREASE.
CLEAN THE VENT HOLES OUT WITH COMPRESSED AIR. IF COMPRESSED AIR IS NOT AVAILABLE, PULL THE POWER PLUG
FROM THE OUTLET AND CLEAN VENT HOLES WITH A BRUSH. THIS WILL KEEP MOTOR COOL AND ADD MOTOR LIFE.
2. LUBRICATION
LUBRICANTS ARE SPECIALLY COMPOUNDED TO GIVE MAXIMUM PROTECTION UNDER A WIDE VARIETY OF OPERATING
CONDITIONS AND TEMPERATURES. USE ONLY KENTMASTER LUBRICANTS. SEE PARTS LIST.
1. ALWAYS CHECK THE OIL LEVEL BEFORE USING THE SAW.
2. REMOVE OIL PLUG USING SAME WRENCH USED TO REMOVE SAW BLADE.
3. OIL LEVEL SHOULD NEVER BE BELOW BOTTOM THREADS IN HOUSING.
4. WHEN ADDING OIL, FILL UNTIL OIL STARTS TO RUN OUT OF OIL HOLE AT ARROW HOUSING.
5. USE 80 OR 90 WEIGHT OIL.
NOTE: IF OIL IS EXTRA DIRTY OR THICK, REPLACE THE PLUG AND RUN THE SAW FOR ONE MINUTE TO WARM UP THE OIL.
REMOVE THE OIL PLUG AND TURN SAW UPSIDE DOWN TO REMOVE ALL OIL. FILL HOUSING WITH KEROSENE. REPLACE
PLUG AND RUN FOR ONE MINUTE TO FLUSH OUT THE GEAR HOUSING. DRAIN OUT THE KEROSENE AND ADD FRESH
LUBRICANT. WITH A NEW SAW, CHANGE THE OIL AFTER THE FIRST HOURS OF USE.
3. MOTOR BRUSHES
CHECK MOTOR BRUSHES OFTEN AND KEEP THEM FREE FROM DUST AND DIRT. BRUSHES SHOULD BE REPLACED WHEN
THEY HAVE WORN DOWN TO 3/16” IN LENGTH. THE BRUSHES SHOULD ALWAYS SLIDE FREELY IN THE BRUSH HOLDERS
WITHOUT STICKING. TO CHECK BRUSHES:
1. DISCONNECT CORD FROM OUTLET.
2. UNSCREW ONE OF THE BRUSH CAPS ON THE MOTOR HOUSING.
3. LIFT OUT THE BRUSH: NOTE WHICH WAY IT FACES, SO THAT THE BRUSH CAN BE RETURNED TO ITS ORIGINAL
POSITION.
4. CLEAN THE BRUSH HOLDER OPENING WITH COMPRESSED AIR OR CLEAN CLOTH.
5. REPLACE THE BRUSH AND CAP.
6. UNSCREW THE OTHER BRUSH CAP, AND REPEAT THE ABOVE OPERATION.
!WARNING
!WARNING

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
TELEPHONE: [phone] FAX: [phone] OF 13
CHANGING BLADES
ALWAYS DISCONNECT POWER SUPPLY FROM TOOL BEFORE INSTALLING OR
REMOVING BLADE FROM TOOL.
ALWAYS WEAR WIRE MESH GLOVES WHEN INSTALLING OR REMOVING BLADE FROM TOOL.
1. PRESS LOCK PIN TO LOCK SAW SHAFT
2. TO LOOSEN, TURN SAW STUD CLOCKWISE. STUD HAS LEFT HAND THREAD. (FOR STANDARD BLADE DIRECTION)
3. MOUNT BLADE WITH TEETH POINTING IN DIRECTION OF ROTATION. TIGHTEN SAW STUD AS MUCH AS POSSIBLE
WITH FINGERS, THEN APPLY WRENCH AND TIGHTEN STUD TO POINT OF SLIGHT RESISTANCE.
IF THE BLADE SLIPS TOO MUCH DURING NORMAL USE, TIGHTEN STUD A BIT MORE. MAKE THESE ADJUSTMENTS EACH
TIME YOU MOUNT A BLADE ON YOU SAW.
WHEN YOU ADJUST THE BLADE STUD PROPERLY, THE CLUTCH PERMITS THE SHAFT TO MAKE AN EXTRA ¼ TO ½ TURN IF
THE BLADE MEETS EXCESSIVE RESISTANCE AND STOP SUDDENLY. THIS PROTECTS SAW COMPONENTS FROM “SHOCK
OVERLOAD” AND LESSENS “KICKBACK” BY LETTING MOTOR, GEARS AND SHAFT STOP LESS ABRUPTLY IF BLADE SHOULD
BIND OR JAM TO A STOP.
REPAIR PARTS AND SERVICE
1. KEEP GOOD RECORDS OF ALL SERVICE ACTIVITY AND INCLUDE TOOL IN PREVENTIVE MAINTENANCE PROGRAM.
2. USE ONLY GENUINE KENTMASTER REPLACEMENT PARTS TO ASSURE PROPER PERFORMANCE OF TOOL.
3. CONTACT THE KENTMASTER SUPPLIER NEAREST YOU FOR PARTS AND CUSTOMER SERVICE INFORMATION.
4. REPAIRS AND OVERHAUL SERVICE IS AVAILABLE FOR ALL MODEL KENTMASTER MACHINES. PLEASE RETURN
YOUR MACHINE TO KENTMASTER FREIGHT PREPAID ALONG WITH YOUR PURCHASE ORDER REQUESTING
AUTHORIZED FACTORY REPAIRS. REPAIR ESTIMATES ARE PROVIDED UPON REQUEST.
PARTS BOOK
COLT
!WARNING
!WARNING

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
TELEPHONE: [phone] FAX: [phone] OF 13
Figure 1 MODEL “COLT” – MAIN ASSEMBLY

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
TELEPHONE: [phone] FAX: [phone] OF 13
1001600: "COLT" BREAKING SAW
Item Description Qty Item Description Qty Item Description Qty
1001160 BUSHING, OIL SEAL 1 1002310 LOCK DISK 1 7903000** LUBRICANT (5-3/8 OZ TUBE) 1 1001210 GASKET 1 2000410 NAME PLATE, MOTOR RATING 115V 1 7903010** LUBRICANT (1 PINT) 1 1001220 BEARING, PLATE 1 2000420 NAME PLATE, MOTOR RATING 230V 1 7903020** LUBRICANT (1/2 GALLON CAN) 1 1001260 BLADE GUARD (FOR 8" AND 9" ONLY) 1 2000530 SWITCH 1 8028530 SCREW 1 1001270 EXPANSION CHAMBER 1 2007000 CORD AND PLUG, 115 VOLT 1 8081030 SCREW 1 1001280 COVER PLATE 1 2007010 CORD AND PLUG, 230 VOLT 1 8088530 SCREW 3 1001290 SPACER 1 2008520 STRAIN RELIEF 1 8124310 SCREW 4 1001300 WASHER 1 2308010 BRUSH AND SPRING 2 8124320 SCREW 1 1001310 CAP, GEAR HOUSING 1 2308020 BRUSH CAP 2 8124520 SCREW 2 1001320 OIL PLUG 1 2308030 WIRE TERMINAL 5 8124580 SCREW 4 1001330 WASHER, OIL PLUG 1 2308050 BRUSH HOLDER 2 8126820 SCREW 2 1001340 LOCK PIN, BUSHING 1 2308060 WIRE TERMINAL 1 8130320 SCREW 4 1001350 WASHER, LOCK PIN BUSHING 1 2320030 FIELD, 115 VOLT 1 8130440 SCREW 4 1001360 LOCK PIN 1 2320040 FIELD, 230 VOLT, SPADE BRUSH LEADS 1 8140650 SCREW, BLADE GUARD 1 1001370 SPRING 1 2323030 ARMATURE, 115 VOLT 1 8140960 SCREW 4 1001380 WASHER, O-RING BACK-UP 1 2323040 ARMATURE, 230V "COLT" 1 8213060 SCREW 1 1001390 PLATE COVER, GEAR HOUSING 1 3001530 LOAD SPRING, BEARING 1 8239050 SCREW 4 1001400 HOOD, GEAR HOUSING 1 3001620 LOAD SPRING, BEARING 1 8239060 SCREW 4 1001440 FAN 1 3072380 BEARING 1 8309020 SET SCREW 2 1001450 MOTOR HOUSING 1 3203000 BEARING 1 8313040 SET SCREW 1 1001460 HANDLE COVER, RIGHT HAND 1 3203010 BEARING 1 8501440 HEX LOCK NUT 1 1001470 HANDLE COVER, LEFT HAND 1 3203030 BEARING 2 8506580 HI-COLLAR LOCKWASHER 4 1001490 TOP HANDLE 1 4000030 SAW BLADE, 9" DIAMETER, 240 TEETH 1 8506590 HI-COLLAR LOCKWASHER 6 1001510 CORD CLAMP 1 4000110 SAW BLADE, 9" DIAMETER THIN RIM, 240 TEETH 1 8507080 LOCKWASHER 1
1001620* WORM 1 4000140 SAW BLADE, 8" DIAMETER, 100 TEETH 1 8507090 LOCKWASHER 1 1001630* WORM WHEEL 1 4000230 SAW BLADE, THIN RIM, 8" DIAMETER, 150 TEETH 1 8508100 LOCKWASHER 2
1001650 SAW BLADE STUD 1 4000280 SAW BLADE, 10" DIAMETER STANDARD 120 TEETH 1 8600640 WOODRUFF KEY 1 1001890 10" BLADE GUARD 1 4501380 WRENCH, SAW BLADE 1 8612080 ROLL PIN 1 1002220 GEAR HOUSING 1 5133310 EXTERNAL SNAP RING 1 8640130 SCREW, DRIVE 4 1002260 SHAFT 1 7680110 O-RING 1 FOR REVERSE DIRECTION USE: 1002270 WASHER 1 7681120 O-RING 1 1001090 SHAFT, SAW 1 1002280 GUARD, PLATE 1 7770000 OIL SEAL 1 1001110* WHEEL, WORM 1 1002290 FLANGE, BUSHING 1 7770010 OIL SEAL 1 1002230* WORM 1 1002300 GAUGE, 10" 1 7902010 PLUG BUTTON 1 1001420 STUD, SAW BLADE 1
* PARTS ARE MATCHED SET ** AVALIABLE UPON REQUEST
Figure 2 BOM FOR MODEL “COLT”

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
TELEPHONE: [phone] FAX: [phone] OF 13
“COLT” OPTIONS
6001190: DEPTH GAUGE FOR 9" & 10"
BLADE
(USE WITH 10" GUARD #100189)
Item Description Quantity
1002300 DEPTH GAUGE 1
1002540 LEVER 1
1002550 BOLT 1
1002560 WASHER 1
1002570 NUT 1
1002580 SPRING LOAD 1
1002590 LEVER RETAINER 2
6201200 WASHER 1
8031060 SCREW 1
8505100 WASHER 1
1002520: SPLASH GUARD SET
Item Description Quantity
1002390 SPLASH GUARD 1
1302150 MOUNTING PLATE 1
8031050 SCREW 2
8241050 SCREW 1
8501110 NUT 1
8505100 WASHER 2
1002510: HANGER SET
Item Description Quantity
1002320 STANDOFF 2
1002330 HANGER 1
8211120 SCREW 2
8463070 EYE BOLT 1
8500130 NUT 2

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
TELEPHONE: [phone] FAX: [phone] OF 13
[ENGLISH]
GENERAL INFORMATION
MODEL
“COLT” BREAKING SAW
_______________________________________________________________________________
SERVICE CENTERS
KENTMASTER LTD. (U.K) KENTMASTER MFG. CO., INC.
16 AVONBANK INDUSTRIAL CENTRE 1801 SOUTH MOUNTAIN AVE.
WEST TOWN ROAD MONROVIA, CALIFORNIA 91016
AVONMOUTH - BRISTOL BS11 9DE UNITED STATES OF AMERICA
UNITED KINGDOM
TELEPHONE: ++ 44- (0) 117- 9235035 TELEPHONE: [phone]
FAX: ++ 44- (0) 117- 9829010 FAX: [phone]

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
TELEPHONE: [phone] FAX: [phone] Page 9 of 13
NOTICE TO EMPLOYER AND PURCHASER OF TOOL
NOTICE TO SAFETY DIRECTOR
You have purchased a powerful tool that, if misused, can cause severe injury and
harm to your employees. You must instruct your employees in the safe and proper
use of this tool and to follow the safety procedures and instructions that have been
supplied by the manufacturer of this tool. Please follow the following instructions.
1. Instruct tool operators to test the tool each day before using it to be sure it does not malfunction.
Remove and repair any tool that malfunctions.
2. Instruct tool operators to immediately stop using a tool that malfunctions or is defective.
3. Instruct personnel to immediately remove all tools that malfunction. Be sure to disconnect tool from
power supply.
4. Instruct all personnel to stay clear of tool, and not to stand or walk in front of, or next to tool when in
use.
5. Point out to all personnel the dangers related to the misuse of tool and the importance of following
safety procedures and instructions.
6. Do not make, or allow others to make, alterations or modifications to this tool.
Replace all lost or illegible labels.
7. Follow all safety, installation and maintenance instructions provided with this tool. Establish proper
safety procedures in accordance with local and national requirements to prevent accidental energizing
of tool that can cause injuries.
8. If this tool is sold or change in ownership takes place, you must provide the new owner all safety
instructions, notices and maintenance instructions you were originally provided. You can obtain
additional copies of the instructions from Kentmaster, free of charge upon request.
9. Give copies of instructions to: (A) Tool Operators
(B) Maintenance Supervisor
(C) Clean-up Supervisor

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
TELEPHONE: [phone] FAX: [phone] Page 10 of 13
GENERAL INFORMATION
__________________________________________________________________________________________
COVERING: SAFETY PRECAUTIONS AND PLACING INTO SERVICE
“COLT” BREAKING SAW
__________________________________________________________________________________________
READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING
THIS TOOL
_____________________________________________________________________________________________________
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PLACE THIS INFORMATION INTO THE HANDS OF THE OPERATOR.
_____________________________________________________________________________________________________
PLACING INTO SERVICE
_____________________________________________________________________________________________________
= Hazards or unsafe practices which could result in severe personal injury, death or
substantial property damage.
= Hazards or unsafe practices which could result in minor personal injury, product or
property damage.
= Important installation, operation or maintenance information.
Installation, adjustment repair and maintenance of this tool must be made by trained
and qualified personnel.
Always disconnect power supply from tool before:
(A) Installing or removing blade from tool.
(B) Making repairs or adjustments to the tool.
(C) performing maintenance or cleanup work.
!WARNING
!CAUTION
!NOTICE
!WARNING
!WARNING