DeWalt DC330 User manual

DC330 Heavy Duty XRP ™ 18 Volt Cordless Jig Saw
DC330 Scie sauteuse sans cordon
XRP
MC de 18 volts à service intensif
DC330 Sierra de vaivén inalámbrica de 18 voltios para trabajo pesado XRPTM
INSTRUCTION MANUAL
GUIDE D´UTILISATION
MANUAL DE INSTRUCCIONES
INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y
PÓLIZA DE GARANTÍA. ADVERTENCIA: LÉASE ESTE
INSTRUCTIVO ANTES DE USAR EL PRODUCTO.
Questions? See us in the World Wide Web at www.dewalt.com

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IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT THIS OR ANY DEWALT
TOOL, CALL US TOLL FREE AT: 1-800-4-DEWALT (1-800-433-9258)
General Safety Rules – For All Battery Operated
Tools
WARNING! Read and understand all instructions. Failure to follow all
instructions listed below may result in electric shock, fire and/or serious
personal injury.
SAVE THESE INSTRUCTIONS
WORK AREA
•Keep your work area clean and well lit. Cluttered benches and dark areas invite
accidents.
•Do not operate power tools in explosive atmospheres, such as in the presence of
flammable liquids, gases, or dust. Power tools create sparks which may ignite the
dust or fumes.
•Keep bystanders, children, and visitors away while operating a power tool.
Distractions can cause you to lose control.
ELECTRICAL SAFETY
•Do not abuse the cord. Never use the cord to carry the tool. Keep cord away from
heat, oil, sharp edges or moving parts. Replace damaged cords immediately.
Damaged cords may create a fire.
•A battery operated tool with integral batteries or a separate battery pack must be
recharged only with the specified charger for the battery. A charger that may be
suitable for one type of battery may create a risk of fire when used with another battery.
•Use battery operated tool only with the specifically designed battery pack. Use of
any other batteries may create a risk of fire.
PERSONAL SAFETY
•Stay alert, watch what you are doing and use common sense when operating a
power tool. Do not use tool while tired or under the influence of drugs, alcohol,
or medication. A moment of inattention while operating power tools may result in
serious personal injury,
•Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep
your hair, clothing, and gloves away from moving parts. Loose clothing, jewelry, or
long hair can be caught in moving parts. Air vents often cover moving parts and should
also be avoided.
•Avoid accidental starting. Be sure switch is in the locked or off position before
inserting battery pack. Carrying tools with your finger on the switch or inserting the
battery pack into a tool with the switch on invites accidents.
•Remove adjusting keys or wrenches before turning the tool on. A wrench or key
that is left attached to a rotating part of the tool may result in personal injury.
•Do not overreach. Keep proper footing and balance at all times. Proper footing and
balance enables better control of the tool in unexpected situations.
•Use safety equipment. Always wear eye protection. Dust mask, non-skid safety
shoes, hard hat, or hearing protection must be used for appropriate conditions.
TOOL USE AND CARE
•Use clamps or other practical way to secure and support the workpiece to a
stable platform. Holding the work by hand or against your body is unstable and may
lead to a loss of control.
•Do not force tool. Use the correct tool for your application. The correct tool will do
the job better and safer at the rate for which it is designed.
•Do not use tool if switch does not turn it on or off. Any tool that cannot be controlled
with the switch is dangerous and must be repaired.
•Disconnect battery pack from tool or place the switch in the locked or off posi-
tion before making any adjustments, changing accessories, or storing the tool.
Such preventative safety measures reduce the risk of starting the tool accidentally.
•Store idle tools out of reach of children and other untrained persons. Tools are
dangerous in the hands of untrained users.
•When battery pack is not in use, keep it away from other metal objects like: paper
clips, coins, keys, nails, screws, or other small metal objects that can make a
connection from one terminal to another. Shorting the battery terminals together
may cause sparks, burns, or a fire.
•Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained
tools, with sharp cutting edges are less likely to bind and are easier to control.
•Check for misalignment or binding of moving parts, breakage of parts, and any
other condition that may affect the tool’s operation. If damaged, have the tool
serviced before using. Many accidents are caused by poorly maintained tools.
•Use only accessories that are recommended by the manufacturer for your
model. Accessories that may be suitable for one tool, may become hazardous when
used on another tool.
SERVICE
•Tool service must be performed only by qualified repair personnel. Service or
maintenance performed by unqualified personnel could result in a risk of injury.
•When servicing a tool, use only identical replacement parts. Follow instructions
in the Maintenance section of this manual. Use of unauthorized parts or failure to fol-
low Maintenance Instructions may create a risk of electric shock or injury.
Additional Specific Safety Rules for Jig Saws
• Hold tool by insulated gripping surfaces when performing an operation where the
cutting tool may contact hidden wiring. Contact with a “live” wire will make exposed
metal parts of the tool “live” and shock the operator.
•Allow the motor to come to a complete stop before withdrawing the blade from
the kerf (the slot created by cutting). A moving blade may impact the workpiece caus-
ing a broken blade, workpiece damage or loss of control and possible personal injury.
•Keep handles dry, clean, free from oil and grease. This will enable better control of
the tool.
•Keep blades sharp. Dull blades may cause the saw to swerve or stall under pressure.
• Clean out your tool often, especially after heavy use. Dust and grit containing
metal particles often accumulate on interior surfaces and could create an electric
shock hazard.
•Do not operate this tool for long periods of time. Vibration caused by the operating
action of this tool may cause permanent injury to fingers, hands, and arms. Use gloves
to provide extra cushion, take frequent rest periods, and limit daily time of use.
WARNING: Always wear eye protection while operating this power tool.
WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other
construction activities contains chemicals known to cause cancer, birth defects or other
reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber (CCA).
Your risk from these exposures varies, depending on how often you do this type of work.
To reduce your exposure to these chemicals: work in a well ventilated area, and work with
approved safety equipment, such as those dust masks that are specially designed to filter
out microscopic particles.
•Avoid prolonged contact with dust from power sanding, sawing, grinding,
drilling, and other construction activities. Wear protective clothing and wash
exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or
lay on the skin may promote absorption of harmful chemicals.

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WARNING: Use of this tool can generate and/or disburse dust, which may cause
serious and permanent respiratory or other injury. Always use NIOSH/OSHA approved
respiratory protection appropriate for the dust exposure. Direct particles away from face
and body.
CAUTION: When not in use, place tool on its side on a stable surface where it will
not cause a tripping or falling hazard. Some tools with large battery packs will stand
upright on the battery pack but may be easily knocked over.
CAUTION: Wear appropriate hearing protection during use. Under some conditions
and duration of use, noise from this product may contribute to hearing loss.
• The label on your tool may include the following symbols. The symbols and their
definitions are as follows:
V ..............volts A................amperes
Hz ............hertz W ..............watts
min............minutes ............alternating current
..........direct current no..............no load speed
..............Class II Construction ..............earthing terminal
..............safety alert symbol .../min ........revolutions per minute
Important Safety Instructions for Battery Packs
Your tool uses an 18.0 Volt DEWALT battery pack. When ordering replacement battery
packs, be sure to include catalog number and voltage. Extended Run-Time battery packs
deliver more run-time than standard battery packs. Consult the chart at the end of this
manual for compatibility of chargers and battery packs.
NOTE: Your tool will accept either standard or Extended Run Time battery packs.
However, be sure to select proper voltage. Batteries slowly lose their charge when they are
not on the charger, the best place to keep your battery is on the charger at all times.
The battery pack is not fully charged out of the carton. Before using the battery pack and
charger, read the safety instructions below. Then follow charging procedures outlined.
READ ALL INSTRUCTIONS
•Do not incinerate the battery pack even if it is severely damaged or is completely
worn out. The battery pack can explode in a fire.
•A small leakage of liquid from the battery pack cells may occur under extreme
usage or temperature conditions. This does not indicate a failure. However, if the
outer seal is broken and this leakage gets on your skin:
a. Wash quickly with soap and water.
b. Neutralize with a mild acid such as lemon juice or vinegar.
c. If battery liquid gets into your eyes, flush them with clean water for a minimum of 10
minutes and seek immediate medical attention. (Medical note: The liquid is 25-35%
solution of potassium hydroxide.)
• Charge the battery packs only in D
E WALT chargers.
•DO NOT splash or immerse in water or other liquids.
• Do not store or use the tool and battery pack in locations where the temperature
may reach or exceed 105°F (40˚) (such as outside sheds or metal buildings in
summer).
DANGER: Never attempt to open the battery pack for any reason. If battery pack case
is cracked or damaged, do not insert into charger. Electric shock or electrocution may
result. Damaged battery packs should be returned to service center for recycling.
NOTE: Battery storage and carrying caps areprovided for use whenever
the battery is out of the tool or charger. Remove cap before placing battery in
charger or tool.
WARNING: Do not store or carry battery so that metal objects can
contact exposed battery terminals. For example, do not place battery in
aprons, pockets, tool boxes, product kit boxes, drawers, etc., with loose nails,
screws, keys, etc. without battery cap. Transporting batteries can possibly cause fires
if the battery terminals inadvertently come in contact with conductive materials
such as keys, coins, hand tools and the like. The US Department of Transportation
Hazardous Material Regulations (HMR) actually prohibit transporting batteries in
commerce or on airplanes (i.e., packed in suitcases and carry-on luggage) UNLESS they
are properly protected from short circuits. So when transporting individual batteries, make
sure that the battery terminals are protected and well insulated from materials that could
contact them and cause a short circuit.
CAUTION: Battery pack must be securely attached to tool. If battery pack is detached,
personal injury may result.
The RBRC™ Seal
The RBRC™ (Rechargeable Battery Recycling Corporation) Seal on the
nickel-cadmium battery (or battery pack) indicates that the costs to recycle
the battery (or battery pack) at the end of its useful life have already been
paid by DEWALT. In some areas, it is illegal to place spent nickel-cadmium
batteries in the trash or municipal solid waste stream and the RBRC program
provides an environmentally conscious alternative.
RBRC™ in cooperation with DEWALT and other battery users, has established programs
in the United States to facilitate the collection of spent nickel-cadmium batteries. Help
protect our environment and conserve natural resources by returning the spent nickel-
cadmium battery to an authorized DEWALT service center or to your local retailer for
recycling. You may also contact your local recycling center for information on where to drop
off the spent battery.
RBRC™ is a registered trademark of the
Rechargeable Battery Recycling Corporation.
Important Safety Instructions for Battery Chargers
SAVE THESE INSTRUCTIONS: This manual contains important safety instructions for
battery chargers.
• Before using charger, read all instructions and cautionary markings on charger, battery
pack, and product using battery pack.
DANGER: 120 volts are present at charging terminals. Do not probe with conductive
objects. Electric shock or electrocution may result.
WARNING: Do not allow any liquid to get inside charger. Electric shock may result.
CAUTION: To reduce the risk of injury, charge only D
E WALT nickel cadmium recharge-
able batteries. Other types of batteries may burst causing personal injury and damage.
CAUTION: Under certain conditions, with the charger plugged in to the power supply,
the exposed charging contacts inside the charger can be shorted by foreign material.
Foreign materials of a conductive nature such as, but not limited to, steel wool, aluminum
foil, or any buildup of metallic particles should be kept away from charger cavities. Always
unplug the charger from the power supply when there is no battery pack in the cavity.
Unplug charger before attempting to clean.
•DO NOT attempt to charge the battery pack with any chargers other than the
ones in this manual. The charger and battery pack are specifically designed to work
together.
•These chargers are not intended for any uses other than charging D
E WALT
rechargeable batteries. Any other uses may result in risk of fire, electric shock or
electrocution.
•Do not expose charger to rain or snow.
•Pull by plug rather than cord when disconnecting charger. This will reduce risk of
damage to electric plug and cord.
•Make sure that cord is located so that it will not be stepped on, tripped over, or
otherwise subjected to damage or stress.
•Do not use an extension cord unless it is absolutely necessary. Use of improper
extension cord could result in risk of fire, electric shock, or electrocution.

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•An extension cord must have adequate wire size (AWG or American Wire Gauge)
for safety. The smaller the gauge number of the wire, the greater the capacity of the
cable, that is 16 gauge has more capacity than 18 gauge. When using more than one
extension to make up the total length, be sure each individual extension contains at
least the minimum wire size.
Recommended Minimum Wire Size for Extension Cords
Total Length of Cord
25 ft. 50 ft. 75 ft. 100 ft. 125 ft. 150 ft. 175 ft.
7.6 m 15.2 m 22.9 m 30.5 m 38.1 m 45.7 m 53.3 m
Wire Size AWG
18 18 16 16 14 14 12
•Do not place any object on top of charger or place the charger on a soft surface
that might block the ventilation slots and result in excessive internal heat. Place
the charger in a position away from any heat source. The charger is ventilated through
slots in the top and the bottom of the housing.
•Do not operate charger with damaged cord or plug — have them replaced immedi-
ately.
•Do not operate charger if it has received a sharp blow, been dropped, or other-
wise damaged in any way. Take it to an authorized service center.
•Do not disassemble charger; take it to an authorized service center when service
or repair is required. Incorrect reassembly may result in a risk of electric shock, elec-
trocution or fire.
•Disconnect the charger from the outlet before attempting any cleaning. This will
reduce the risk of electric shock. Removing the battery pack will not reduce this risk.
•NEVER attempt to connect 2 chargers together.
•The charger is designed to operate on standard household electrical power (120
Volts). Do not attempt to use it on any other voltage. This does not apply to the
vehicular charger.
Using Automatic Tune-Up™ Mode
The Automatic Tune-Up™ Mode equalizes or balances the individual cells in the battery
pack allowing it to function at peak capacity. Battery packs should be tuned up weekly or
after 10 charge/discharge cycles or whenever the pack no longer delivers the same
amount of work. To use the Automatic Tune-Up™, place the battery pack in the charger
and leave it for at least 8 hours. The charger will cycle through the following modes.
1. The red light will blink continuously indicating that the 1-hour charge cycle has started.
2. When the 1-hour charge cycle is complete, the light will stay on continuously and will
no longer blink. This indicates that the pack is fully charged and can be used at this
time.
3. Whenever the pack is left in the charger after the initial 1-hour charge, the charger will
begin the Automatic Tune-Up™ Mode. This mode continues up to 8 hours or until the
individual cells in the battery pack are equalized. The battery pack is ready for use and
can be removed at any time during the Tune-Up™ Mode.
4. Once the Automatic Tune-Up™ Mode is complete the charger will transition to a main-
tenance charge; the indicator light shuts off when the Automatic Tune-Up™ Mode is
complete.
SAVE THESE INSTRUCTIONS FOR FUTURE USE
Chargers
Your tool uses a 7.2, 9.6, 12.0, 14.4, or 18.0 Volt DEWALT charger. Your battery can be
charged in DEWALT 1 Hour Chargers, 15 Minute Chargers or Vehicular 12 Volt Charger. Be
sure to read all safety instructions before using your charger. Consult the chart at the end of
this manual for compatibility of chargers and battery packs.
Charging Procedure
1. Plug the charger into an appropriate outlet before inserting battery pack.
2. Insert the battery pack into the charger, as shown in Figure 3, making sure the pack is
fully seated. The red (charging) light will blink continuously indicating that the charging
process has started.
3. The completion of charge will be indicated by the red light remaining ON continuously.
The pack is fully charged and may be used at this time or left in the charger.
CAUTION: 120 volts present at charging terminals. Do not probe with conductive
objects. Danger of electric shock or electrocution.
Indicator Light Operation
Charge Indicators
Some chargers are designed to detect certain problems that can arise with battery packs.
Problems are indicated by the red light flashing at a fast rate. If this occurs, re-insert battery
pack into the charger. If the problem persists, try a different battery pack to determine if the
charger is OK. If the new pack charges correctly, then the original pack is defective and
should be returned to a service center or other collection site for recycling. If the new bat-
tery pack elicits the same trouble indication as the original, have the charger tested at an
authorized service center.
HOT/COLD PACK DELAY
Some chargers have a Hot/Cold Pack Delay feature: when the charger detects a battery
that is hot, it automatically starts a Hot Pack Delay, suspending charging until the battery
has cooled. After the battery has cooled, the charger automatically switches to the Pack
Charging mode. This feature ensures maximum battery life. The red light flashes long, then
short while in the Hot Pack Delay mode.
PROBLEM POWER LINE
Some chargers have a Problem Power Line indicator. When the charger is used with some
portable power sources such as generators or sources that convert DC to AC, the charger
may temporarily suspend operation, flashing the red light with two fast blinks followed
by a pause. This indicates the power source is out of limits.
LEAVING THE BATTERY PACK IN THE CHARGER
The charger and battery pack can be left connected with the red light glowing indefinitely.
The charger will keep the battery pack fresh and fully charged.
NOTE: A battery pack will slowly lose its charge when kept out of the charger. If the bat-
tery pack has not been kept on maintenance charge, it may need to be recharged before
use. A battery pack may also slowly lose its charge if left in a charger that is not plugged
into an appropriate AC source.
WEAK BATTERY PACKS: Chargers can also detect a weak battery. Such batteries are still
usable but should not be expected to perform as much work. In such cases, about 10 sec-
onds after battery insertion, the charger will beep rapidly 8 times to indicate a weak battery
condition. The charger will then go on to charge the battery to the highest capacity possible.
Important Charging Notes
1. Longest life and best performance can be obtained if the battery pack is charged when
the air temperature is between 65°F and 75°F (18°- 24°C). DO NOT charge the
battery pack in an air temperature below +40°F (+4.5°C), or above +105°F (+40.5°C).
This is important and will prevent serious damage to the battery pack.

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2. The charger and battery pack may become warm to touch while charging. This is a
normal condition, and does not indicate a problem. To facilitate the cooling of the
battery pack after use, avoid placing the charger or battery pack in a warm environment
such as in a metal shed, or an uninsulated trailer.
3. If the battery pack does not charge properly:
a. Check current at receptacle by plugging in a lamp or other appliance.
b. Check to see if receptacle is connected to a light switch which turns power off when
you turn out the lights.
c. Move charger and battery pack to a location where the surrounding air temperature
is approximately 65°F - 75°F (18°- 24°C).
d. If charging problems persist, take the tool, battery pack and charger to your local
service center.
4. The battery pack should be recharged when it fails to produce sufficient power on jobs
which were easily done previously. DO NOT CONTINUE to use under these conditions.
Follow the charging procedure. You may also charge a partially used pack whenever
you desire with no adverse affect on the battery pack.
5. Under certain conditions, with the charger plugged into the power supply, the exposed
charging contacts inside the charger can be shorted by foreign material. Foreign
materials of a conductive nature such as, but not limited to, steel wool, aluminum foil,
or any buildup of metallic particles should be kept away from charger cavities. Always
unplug the charger from the power supply when there is no battery pack in the cavity.
Unplug charger before attempting to clean.
6. Do not freeze or immerse charger in water or any other liquid.
WARNING: Don’t allow any liquid to get inside charger. Electric shock may result.
CAUTION: Never attempt to open the battery pack for any reason. If the plastic housing
of the battery pack breaks or cracks, return to a service center for recycling.
COMPONENTS (Fig. 1, 2)
A. Battery release button F. Bevel lever
B. Battery pack G. Shoe
C. Trigger switch H. Cutting action lever
D. Lock button I. Dust blower control
E. Blade lever J. No-mar shoe cover
Motor
Your DEWALT tool is powered by a DEWALT-built motor. Voltage decrease of more than
10% will cause loss of power and overheating. All DEWALT tools are factory tested; if this
tool does not operate, check your battery pack.
OPERATION
Installing and Removing the Battery Pack
NOTE: Make sure your battery pack is fully charged.
CAUTION: Lock trigger switch before removing or installing battery.
To install the battery pack into the tool handle, align the base of the tool with the notch
inside the tool’s handle (Fig. 4) and slide the battery pack firmly into the handle until you
hear the lock snap into place (Fig. 5).
To remove the battery pack from the tool, press the release buttons (A) and firmly pull
the battery pack out of the tool handle. Insert it into the charger as described in the charger
manual.
Trigger Switch (Fig. 1)
To start the jig saw, squeeze the trigger switch (C).
To slow and stop the jig saw, release the trigger switch.
FIG. 1
FIG. 2
A
B
C
D
E
F
GH
I
J
FIG. 4
FIG. 3
FIG. 5 A

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VARIABLE SPEED
As the trigger switch is pressed in, the strokes-per-minute continue
to increase, but not to exceed the maximum setting on the speed
control dial. As the trigger is released, the blade strokes-per-minute
reduce.
The lock button (D) should be depressed whenever the tool is not in
use to eliminate the chance of accidental starting (Fig. 6).
Blade Installation and Removal
CAUTION: Turn off tool and remove battery before making any adjustments or
removing/installing attachments or accessories.
TO INSTALL A BLADE
NOTE: This jig saw uses only T-shank jig saw blades.
NOTE: The DT2074 flush cutting blade is for use with DEWALT DW331 and DC330 jig saws
only.
NOTE: When installing flush cutting blades (DT2074), the anti-splinter insert must be
removed and the shoe must to be in the 0° positive stop position.
1. Lift the keyless blade lever (E) as shown in Figure 7.
2. Insert the T-shank blade into the clamp mechanism (K) while guiding the back of the
blade into the groove of the guide rollers (L).
3. The T-shank should be completely inside the clamp mechanism as shown in Figure 7.
4. Release the keyless blade lever.
TO REMOVE A BLADE
1. Lift the keyless blade lever (E).
2. With a slight shake the blade will drop out.
CAUTION: Do not touch used blades, they may be hot. Personal injury may result.
Beveling the Shoe (Fig. 8)
To unlock the shoe, pull the keyless bevel lever (F) to the side.
To lock the shoe, push the keyless bevel lever back under the body of the jigsaw.
TO BEVEL THE SHOE
1. Unlock the shoe.
2. Slide the shoe (G) forward to release it from the 0° positive stop position.
FIG. 7
K
EK
L
D
FIG. 6 3. The shoe can be beveled to the left or to the right and has detents at 15°, 30° and 45°.
The shoe can be manually stopped at any degree between 0° and 45°.
4. Once the desired bevel angle is achieved, lock the shoe into place.
TO SET SHOE BACK TO 0°
1. Unlock the shoe.
2. Rotate the shoe back to 0°.
3. Slide the shoe back into the 0° positive stop position.
4. Lock the shoe.
Cutting Action – Orbital or Straight (Fig. 9)
This jig saw is equipped four cutting actions,
three orbital and one straight. Orbital action has a
more aggressive blade motion and is designed for
cutting in soft materials like wood or plastic. Orbital
action provides a faster cut, but with a less smooth
cut across the material. In orbital action, the blade
moves forward during the cutting stroke in addition
to the up and down motion.
NOTE: Metal or hardwoods should never be cut in
orbital action.
To adjust the cutting action, move the cutting action lever (H) between the four cutting
positions: 0, 1, 2, and 3. Position 0 is straight cutting. Positions 1, 2, and 3 are orbital cut-
ting. The aggressiveness of the cut increase as the lever is adjusted from one to three, with
three being the most aggressive cut.
Dust Blower (Fig. 10)
The dust blower helps clear the cutting area of debris created from the
blade.
NOTE: When cutting metal, turn the dust blower off so cutting fluids are not
blown away from the blade.
To turn the dust blower on, slide the dust blower control (I) all the way to
the top.
To turn the dust blower off, slide the dust blower control all the way to the bottom.
Removeable No-Mar Shoe Cover
The no-mar shoe cover (J) should be used when cutting surfaces that scratch easily, such
as laminate, veneer, or paint.
To attach no-mar shoe cover, place the front of the aluminum shoe (G) into the front
of the no-mar shoe cover (J) and lower the jig saw. The no-mar shoe will click secure-
ly onto the rear of aluminum shoe (Fig. 11).
I
FIG. 10
FIG. 9
H
FIG. 8
F

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To remove no-mar shoe cover, grasp the no-mar shoe cover from the bottom; holding
onto the two rear tabs (M) remove the no-mar shoe cover.
Anti-Splinter Insert (Fig. 12)
NOTE: Do not use the anti-splinter insert with the flush cutting blade.
The anti-splinter insert (N) should be used when trying to minimize tear-out, especially
when cutting veneer, laminate, or finished surfaces, such as paint. The anti-splinter insert
should be installed into the no-mar shoe cover (J). If the no-mar cover is not used, install
anti-splinter insert into shoe (G).
Cutting
WARNING: The jig saw should not be operated with the shoe removed or serious per-
sonal injury may result.
POCKET CUTTING (FIG. 13)
A pocket cut is an easy method of making an inside cut. The saw can be inserted directly into
a panel or board without first drilling a lead or pilot hole. In pocket cutting, measure the
surface to be cut and mark clearly with a pencil. Next tip the saw forward until the front end
of the shoe sits firmly on the work surface and the blade clears the work through its full stroke.
Switch the tool on and allow it to attain maximum speed. Grip the saw firmly and lower the
back edge of tool slowly until the blade reaches its complete depth. Hold the shoe flat against
the wood and begin cutting. Do not remove blade from cut while it is still moving. Blade must
come to a complete stop.
FLUSH CUTTING (FIG. 14)
A flush cut is necessary when finishing off cuts up to a wall
or an obstacle, such as back-splash. One of the easiest
ways to accomplish the flush cut is to use a flush cutting
blade (DT2074). The flush cutting blade provides the reach
necessary to cut right up to the front edge of the jig saw
shoe. Remove the anti-splinter insert and return the shoe
to the 0° positive stop position before installing and using
the flush cutting blade. For the best cut quality the flush
cutting blade should be used in the 0 or 1 orbital position.
The flush cutting blade should not be used to start the cut
because the flush cutting blade prevents the shoe from
being supported by the work surface. Use wood cutting
practices explained below.
FIG. 14
FIG. 13
N
FIG. 12
G
J
FIG. 11
G
J
M
WOOD CUTTING
Support the workpiece adequately at all times. Use the higher speed setting for cutting
wood. Do not attempt to turn the tool on when blade is against material to be cut. This could
stall the motor. Place the front of shoe on the material to be cut and hold the jig saw shoe
firmly against the wood while cutting. Don’t force the tool; let the blade cut at its own speed.
When the cut is complete, turn the jig saw off. Let blade come to a complete stop and then
lay the saw aside before loosening the work.
METAL CUTTING
In cutting thin gauge sheet metals, it is best to clamp wood to the bottom of sheet metal; this
will insure a clean cut without the risk of vibration or tearing of metal.Always remember to use
a finer blade for ferrous metals (for those that have a high iron content); and use a coarser
blade for non-ferrous metals (those that do not have an iron content). Use a high speed
setting for cutting soft metals (aluminum, copper, brass, mild steel, galvanized. pipe, conduit
sheet metal, etc.). Use lower speed to cut plastics, tile, laminate, hard metals, and cast iron.
MAINTENANCE
Cleaning
CAUTION: Never use solvents or other harsh chemicals for cleaning the non-metallic
parts of the tool. These chemicals may weaken the plastic materials used in these parts.
Use a cloth dampened only with water and mild soap.
Do not use gasoline, turpentine, lacquer or paint thinner, dry cleaning fluids or similar prod-
ucts. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid.
Lubrication
NOTE: NEVER spray or in any other way apply lubricants or cleaning solvents inside the
tool. This can seriously affect the life and performance of the tool.
DEWALT tools are properly lubricated at the factory and are ready for use. However, it is
recommended that, once a year, you take or send the tool to a certified service center for a
thorough cleaning and inspection.
Repairs
To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment
(including brush inspection and replacement) should be performed by authorized serv-
ice centers or other qualified service personnel, always using identical replacement
parts.
ACCESSORIES
Recommended accessories for use with your tool are available at extra cost from your local
dealer or authorized service center. If you need assistance in locating any accessory for
your tool, contact: DEWALT Industrial Tool Co., 701 East Joppa Road, Baltimore, MD
21286.
NOTE: The DT2074 flush cutting blade is for use with DEWALT DW331 and DC330 jig
saws only.
CAUTION: The use of any other accessory not recommended for use with this tool
could be hazardous.
Three Year Limited Warranty
DEWALT will repair, without charge, any defects due to faulty materials or workmanship for
three years from the date of purchase. This warranty does not cover part failure due to nor-
mal wear or tool abuse. For further detail of warranty coverage and warranty repair infor-
mation, visit www.dewalt.com or call 1-800-4-DEWALT. This warranty does not apply to
accessories or damage caused where repairs have been made or attempted by others.
This warranty gives you specific legal rights and you may have other rights which vary in
certain states or provinces.

English
6
In addition to the warranty, DEWALT tools are covered by our:
1 YEAR FREE SERVICE
DEWALT will maintain the tool and replace worn parts caused by normal use, for free, any
time during the first year after purchase.
2 YEARS FREE SERVICE ON
XRP ™ BATTERY PACKS
DC9096, DC9091 and DC9071
90 DAY MONEY BACK GUARANTEE
If you are not completely satisfied with the performance of your DEWALT Power Tool,
Laser, or Nailer for any reason, you can return it within 90 days from the date of purchase
with a receipt for a full refund – no questions asked.
FREE WARNING LABEL REPLACEMENT: If your warning labels become illegible or are
missing, call 1-800-4-DEWALT for a free replacement.

DEWALT Battery and Charger Systems
Battery Output Chargers/Charge Time – Chargeurs/Durée de charge (Minutes) – Cargadores de baterías/Tiempo de carga (Minutos)
120 Volts 12 Volts
X Indicates that the battery pack is not compatible with that specific charger.
X indique que le bloc-piles n’est pas compatible avec ce chargeur.
Una “X” indica que el paquete de baterías no es compatible con ese determinado cargador.
All charge times are approximate. Actual charge time may vary.
Read the instruction manual for more specific information.
Les durées de charge sont approximatives; la durée de charge rélle peut varier.
Lire le manuel d’utilisation pour obtenir des renseignements plus précis.
El tiempo de duración de carga es aproximado; la duración de carga real puede variar.
Lea el manual de instrucciones para obtener información más precisa.
Cat Number Voltage DW9106 DW9118 DW9107 DW9108 DW9116 DW9216 DW9117 DW911 DC011 DW0249 DW0246 DW9109
DW0242 24 X X X X X X X X X 60 60 X
DC9096 18 X X X 60 60 60 20 60 60 X X 60
DW9096 18 X X X 60 60 60 20 60 60 X X 60
DW9098 18 X X X 30 30 30 12 30 30 X X 30
DW9099 18 X X X 45 45 45 15 45 45 X X 45
DC9091 14.4 90 115 60 60 60 60 20 60 60 X X 60
DW9091 14.4 45 90 45 45 45 45 15 45 45 X X 45
DW9094 14.4 60 60 30 30 30 30 12 30 30 X X 30
DC9071 12 90 115 60 60 60 60 20 60 60 X X 60
DW9071 12 60 90 45 45 45 45 15 45 45 X X 45
DW9072 12 45 60 30 30 30 30 12 30 30 X X 30
DW9050 12 40 X X X X X X X X X X X
DW9061 9.6 60 90 45 45 45 45 15 45 45 X X 45
DW9062 9.6 45 60 30 30 30 30 12 30 30 X X 30
DW9048 9.6 40 X X X X X X X X X X X
DW9057 7.2 45 60 30 30 30 30 12 30 30 X X 30
DEWALT Industrial Tool Co., 701 East Joppa Road, Baltimore, MD 21286 (MAY05) Form No. 586831-06,RC DC330
Copyright © 2004, 2005 DEWALT
The following are trademarks for one or more DEWALT power tools: the yellow and black color scheme; the “D” shaped air intake grill; the array of pyramids on the handgrip; the kit box
configuration; and the array of lozenge-shaped humps on the surface of the tool.