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  9. Kenwood TRC-70 User manual

Kenwood TRC-70 User manual

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TAC
70
KENWOOD
SERVICE
MANUAL
©
1989-11
PRINTED
IN
JAPAN
B51-8038-00
(O)
588
Knob
Knob
(POWER
SW)
Metallic
cabinet
Knob
Front
glass
Panel
ass'y
(DRESSING
PANEL)
(K29-4540-14)
(K29-4519-04)
{A01-1087-02)
(K29-4540-14)
(B10-1129-14)
|
(A20-7061-04)
Knob
(K29-4540-14)
x
4
S68
AAG
OTE
EPHONE
Microphone
Phone
jack
Label
Knob
(MAIN
DIAL)
Foot
Knob
(T91-0388-05)
(E11-0440-05)
(B42-3379-04)
(K29-4538-03)
(J02-0323-05)
x
4
(K29-4539-04)
x
2
CONTENTS
MAINTENANCE
AND
ADJUSTMENT
............cccccee
2
CONTROL
UNIT
(X53-3280-21)
.......ccccceensereenees
85
INSTALLATION
INSTRUCTIONS.
...........cscsceseners
5
TX-RX
UNIT
(X57-3470-21)
oc
eccscceccceenssenseresens
93
CIRCUIT
DESCRIPTION
..........cessessscscesteseneserseeserses
6
FINAL
UNIT
(X45-3370-21)
..........0csseeceereseereees
101
DESCRIPTION
OF
COMPONENTS
..........ccccseeess
27
SCHEMATIC
DIAGRAM
...........ssscsssseecerseeseeeeensees
105
PARTS
LIST
0.00...
ccseececeseeeeeeeseeseeseesnesecerseuanseentesees
33
MAT-100
(AUTOMATIC
ANTENNA
TUNER)
EXPLODED
VIEW.............:cecccsscsseussessectencecssseeeseeenes
63
Circuit
Description
........cccccccsseneceeereeeseeneneees
108
PACKING
........:.cscsesceceerceseeseserensecsereresucuarsseseesseeses
65
Block
Diagram
..........scssssscsnsssne
cecceneesenereenes
122
ADJUSTMENT
........csssscsessecsseseecercscerscesscenseevsuensass
66
Description
of
Components
.........-:cccecesseceee
123
LEVEL
DIAGRAM
...........::.scssecseessseeescencerstsseeseresees
76
Parts
List
...........-cessscsssorssessesssecessse
cnseneceserensenss
124
BLOCK
DIAGRAM
..........:ssccossscsnsssssneesessresseeeeses
77
Exploded
View
.......:..:cssscssssssesesesesssceenseeeeeees
129
TERMINAL
FUNCTION
............:ccssssssssssestssssseseeses
81
PC
Board
View
CIRCUIT
DIAGRAMS
/
PC
BOARD
VIEWS
LED
UNIT
(W02-0844-08)
...........:0ccreccceeeeees
130
LCD
ASS'Y
(B38-0324-05)
.........:cssessesseesseeerees
83
ANT
MODULE
UNIT
(W02-0883-08)
...........
131
VCO
(X58-3720-10)
.......sccsscstsssesnsenseessceeersneeses
83
Schematic
Diagram
..........ccsesseseeccccceeesneseeees
133
SIDE
TONE
(X59-1060-00)
.........c.csccsssneseesees
84
Installation
INStructiONS
..........cceeeeeeeeeneeneneees
136
DC-DC
(X59-1100-O0)
........scscssscccssesssseseeeesees
84
Manual
Tuning
.............---.:cecsseecenneneeeeeeresereees
140
FAN
&
TEMP
PROTECTION
(X59-3370-00)
.....
84
Specifications
..........ccccccssecseseseen
cnnesssecesseeeees
141
VCO
(X59-3440-00)
.......:ccssescsssesessseeeenenenecses
84
SPECIFICATIONS.
.......sccecsssssessereerersees
.
BACK
COVER
TRC-70
MAINTENANCE
AND
ADJUSTMENT
Service
Your
SSB
radiotelephone
has
been
factory
aligned
and
tested
to
specification
before
shipment.
Under
normal
circumstances
the
SSB
radiotelephone
will
operate
in
accordance
with
these
instructions.
All
adjustable
trimmers
and
coils
in
your
SSB
radiotelephone
has
been
adjusted
at
the
factory
and
should
only
be
readjusted
by
a
qualified
technician
with
proper
test
equipment.
Attempting
service
or
alignment
without
factory
authorization
can
void
the
SSB
radiotelephone’s
warranty.
When
operated
properly,
the
SSB
radiotelephone
will
provide
many
years
of
service
without
requiring
realignment.
The
information
in_
this
section
gives
some
general
service
procedures
which
can
be
accomplished
without
sophisticated
test
equipment.
Should
it
ever
become
necessary
to
return
the
equipment
to
your
dealer
or
service
center
for
repair,
pack
it
in
its
original
box
and
packing,
and
include
a
full
description
of
the
problems
involved.
Also
include
your
telephone
number.
You
need
not
return
accessory
items
unless
directly
related
to
the
service
problem.
Service
note
:
If
you
desire
to
correspond
on
a
technical
or
operational
problem,
please
make
your
note
short,
complete,
and
to
the
point,
and
PLEASE
make
it
readable.
Please
list:
Model
and
Serial
Number
The
problem
you
are
having.
Please
give’
sufficient
detail
to
diagnose.
Information
such
as
other
equipment
in
the
station,
meter
readings
and
anything
else
you
feel
might
be
useful
in
attempting
diagnosis
.
Caution
:
Do
not
pack
the
equipment
in
crushed
newspapers
for
shipment.
Extensive
damage
may
result
during
shipment.
Notes
:
1.
Record
the
Date
of
Purchase,
Serial
Number
and
Dealer
from
whom
purchased.
2.For
your
own
information,
retain
a
written
record
of
any
maintenance
performed
on
the
unit.
3.
When
claiming
warranty
service,
a
photocopy
of
the
bill
of
sale,
or
other
proof
of
purchase
showing
the
date
of
sale
must
accompany
the
radio.
TRC-70
MAINTENANCE
AND
ADJUSTMENT
Top
cover
g
Adjustment
1-1.
Cover
removal
Caution
Before
removing
the
cover,
turn
the
DC
power
supply’s
power
switch
OFF
and
disconnect
the
power
cable.
Do
not
pinch
wiring
when
opening
or
closing
cases.
Remove
the
top
cover
(8
screws),
and
the
bottom
cover
(4
screws)
from
radiotelephone.
1-2.
Sub
chassis
removal
Remove
the
4
screws
as
shown
in
the
diagram.
Open
in
a
counterclockwise
direction.
1-3.
Beep
tone
level
Turn
VR7
to
the
desired
BEEP
tone
level.
VR6
TONE
(ALARM)
1-4.
Tone
level
VR7
_1.
Press
the
TONE
key.
2.
Turn
VR6
to
the
desired
TONE
level.
TRC-70
MAINTENANCE
AND
ADJUSTMENT
1-5.
Microphone
connector
Front
view
MIC
@
@
GND
(MIC)
ss@
SPS
oO
DOWN
@
®
8M
GND
©
@
uP
@
MIC
impedance
approx.6000
@ss
Stand-by
switch
@DOWN
Frequency
or
Memory
channel
number
decrease
@upP
Frequency
or
Memory
channel
number
increase
@8M
8V(
Max.100mA)
@®SPS
Receive
audio
output
@GND(MIC)
Mic
ground
(GND
Ground
1-6.
13.6
VDC
Power
input
connector
\—@
DC
13.6
V
\___©
eno
1-7.
Antenna
coupler
connector
NC
@
AC2@
TS
©
@NC
Not
used
@TT
Control
signal
input/output
@GND
Ground
@aAC2
Antenna
current
input
@Ts
Control
signal
input/output
@FSB
Power.output
for
antenna
coupler
TRC-70
INSTALLATION
INSTRUCTIONS
Microphone
hanger
Tapping
screw
-
Microphone
hanger
Connection
This
radiotelephone
requires
a
maximum
of
30
A
at
13.6VDC
+
15%
when
transmitting
at
full
power.
Do
not
exceed
the
length
of
the
supplied
power
cable.
=—_—_
To
Antenna
“To
Antenna
tuner
(MAF-100)
.
Supplied
DC
cable
To
vessel's
battery
Wing
bolt
We
©
ss
To
antenng
Ground.
ye
@
©
©
iC)
Ei)
<n
terminal)
oy
|
©
©
©
Supplied
External
Speaker
plug
To
Externa!
speaker
1
Without
antenna
coupler
The
type
of
antenna
that
is
used
will
greatly
affect
the
performance
of
the
equipment.
Use
a
properly
‘adjusted
antenna,
of
good
quality,
to
enable
your
equipment
to
perform
at
its
best.
The
antenna
input
impedance
is
50
ohms.
Use
50
ohm
coaxial
‘cable
such
as
RG-8U
or
8D-2V
for
this
connection.
If
the
antenna
is
far
from
the
transceiver
the
use
of
low
loss
coaxial
cable,
such
as
RG-8U
is
recommended.
Match
the
impedance
of
the
coaxial
cable
and
that
of
the
antenna
so
that
the
SWR
is
less
than
1.5.
The
protection
circuit
in
the
transceiver
will
activate
if
the
SWR
is
particularly
poor
(greater
than
3
).
High
SWR
values
wili
cause
the
transmitter
output
to
drop.
Antenna
tuner
(MAT-
100)
With
antenna
coupler
A
wire
antenna
must
be
in
the
range
from
2
to
24
MHz
and
having
a
total
length
of
12 to
23
meters.
When
the
radiotelephone
is
operated
only
on
low
frequencies,
a
longer
antenna
is
preferable.
The
antenna
should
be
erected
as
high
as
possible.
The
insulator
should
be
able
to
withstand
high
transmitter
power
levels
without
leakage.
Typical
installation
and
connection
Connect
the
Antenna
connector
of
the
radiotelephone
to
the
RF
IN
jack
with
the
coaxial
cable,
such
as
RG-8U
are
recommended.
Connect
the
6P
connector
of
the
supplied
control
cable
to
the
radiotelephone.
Please
refer
to
the
MAT-100
Instruction
Manual
to
connect
with
the
cable
to
the
MAT-100.
TRC-70
CIRCUIT
DESCRIPTION
Frequency
Configuration
The
second
IF
signal
(10.695
MHz)
passes
through
a
crystal
filter,
and
is
then
applied
to
IC2
:
KCD03
where
the
signal
is
demodulated.
The
demodulated
audio
output
is
amplified
by
the
AF
preamplifier
and
power
amplifier
to
drive
the
speaker.
The
TRC-70
operates
as
a
double
conversion
sys-
tem
for
both
transmission
and
reception.
(See
Figure
1.)
*
Receiver
system
The
receive
signal
from
the
ANT
terminal
passes
through
the
final
unit
and
the
TX-RX
unit
LPF
and
is
applied
directly
to
mixers
Q9
and
Q10
(2SK125-5).
Here
the
signal
is
mixed
with
the
first
local
oscillator
frequency
(71.395~101.295
MHz)
from
the
PLL
in
or-
der
to
generate
the
first
IF
signal
of
71.295
MHz.
The
receive
frequency
may
be
fine
tuned
with
the
clarifier
by
varying
the
first
local
oscillator
frequency.
The
71.295
MHz
first
IF
signal
passes
through
a
monolithic
filter
(MCF)
and
is
mixed
with
the
second
local
oscillator
frequency
(60.6
MHz)
by
MIX
FETs
013
and
O14
(2SK520(K44))
to
generate
a
10.695
MHz
second
IF
signal.
The
second
local
oscillator
signal
is
generated
by
the
TX-RX
unit
Q90
and
Q91
(2SC2714(Y))
and
is
then
doubled
by
Q56
(2SC2714(Y)).
*
Transmitter
system
The
audio
signal
from
the
microphone
is
amplified
by
mic
amplifiers
O37
and
038
:
2SC3324(G),
and
is
then
combined
with
the
carrier
oscillator
in
the
bal-
anced
modulator,
(IC6
:
4PC1037A)
to
generate
the
TX
first
IF
(10.695
MHz).
In
the
H3E
mode,
a
carrier
signal
is
added
to
the
TX
first
IF
(10.695
MHz).
The
TX
first
IF
is
then
mixed
win
the
second
local
oscillator
frequency
(60.6
MHz)
by
|C7
:
SN16913P
in
the
same
manner
as
the
receiver
sys-
tem,
to
produce
a
71.295
MHz
signal.
This
signal
is
then
mixed
with
the
PLL
first
local
oscillator
frequency
in
order
to
generate
a
transmit
signal.
10.695MHz
SSB.CW.XF2
SP
Q29:2$C332.4
(GR)
IC2:KCOO03
Q13.14:2SK520(K44)
=
71.295MHz
Q9.10:2SK125-5
LPF
IC5:pPC1242H
OFT
2nd
MIXER
MCF
ist
MIXER
AF
10.695MHz
AMP
H3E_XF
BPF
ANT
0.\~3OMHz
XF3
TT
~~
7
ist
Local
freq.
CAR
71.395~101.295
MHz
USB
|
10.6965
MHz
|
|
USB:
+1.5
KHz
LSB
:10.6935MHz
PLL
LSB:
—1
5
KHz
RX:
CW:4+0.7KHz
CW-RxX
:
10.69
65MHz
osec2sceTiacy)
|
SYSTEM
|
|
CW-TX:
10.6957MHz
Q90.9I:
27iay)
H3E-RX:
O
KHz
H3E~-TX:
10.6965MHz
Zz
9
(x2)
|_|
|
HSE-TX:
445.5
KHz
=
a
2nd
local
|
|
"
a
G0.
6MHz
L_.
—_
—_J
10.695MHz
SSB.CW
H3E:ON
XF
(Shored
by
receiver
ystem)
—
71.295
MHz
MCF
(Shored
by
receiver
10.695MHz
H3E
+
y
=
FINAL.
MIC
XF
(Shared
by
:
+
NIT
pL
P.F
}—
AMP
receiver
system)
Thess
U
MIC
Q37.38
TX
BM
MIXER
MIXER
Qi
Q4.5:
28028791(0,Y)
[28C3324(G)
!c6
=
IC7
:
SN16913P
Q51.52
:
2SC197I
1
PCIO37HA
:3SKI7T9(L)
022
3
CSI33
Fig.
1
Frequency
configuration
TRC-70
CIRCUIT
DESCRIPTION
The
reference
frequency
for
loops
A,
B,
and
C
is
10.1
MHz.
This
frequency
is
generated
by
dividing
the
30.3
MHz
reference
oscillation
frequency
by
3.
There-
PLL
(Phase
Locked
Loop)
The
TRC-70
PLL
is
divided
into
a
HET
loop
and
a
CAR
loop.
The
HET
loop
consists
of
loop
A
and
loop
B,
fore,
the
frequency
accuracy
of
the
HET
and
CAR
is
determined
by
the
30.3
MHz
oscillation
circuit.
and
the
CAR
loop
consists
of
loop
C.
Figures
2
and
3
show
a
block
diagram
of
the
HET
and
CAR
loops.
The
following
paragraphs
describe
loops
A,
B,
and
C.
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TRC-70
CIRCUIT
DESCRIPTION
Loop
B
generates
a
37.5~39.5
MHz
signal
via
IC6
Frequency
(CXD1225M)
with
a
1
kHz
comparison
frequency.
The
_|
Function
O.1~7MHz
|
7~14MHz
|
14~22MHz
|
22~3OMH2
37.5~39.5
MHz
signal
is
generated
by
VCO6
(X59-
Microprocessor
|
V1
0
1
0
1
3440-00),
then
divided
by
100
in
C7
:
M54459L
to
gen-
control
signal
|
V2
0 0
1 1
erate
a
10
Hz
steps.
Fine-frequency
adjustment
by
means
of
the
clarifier
is
added
to
loop
B
under
micro-
processor
control.
The
375~395
kHz
output
signal
that
was
divided
by
100
by
IC7
is
mixed
with
the
30.3
MHz
BPF
BPFI
|
BPFI
|
BPF2
signal
by
IC8
:
SN16913P
in
order
to
generate
a
wo
as
30.675~30.695
MHz
signal.
This
frequency
passes
Table
1
Switching
of
Loop
A
VCO
and
BPF
through
MCF
(XF1;
30.685
MHz)
and
enters
IC5
vcoO
vco1
vCO2
VCO3
VvCO4
BPF2
(SN76514N).
Loop
A
generates
a
71.395~
101.295
MHz
signal
via
IC3
(CXD1225M)
with
a
comparison
frequency
of
20
J3E
USB.
CWR.
H3E=10.6965MHz
kHz.
This
signal
becomes
the
HET
oscillator
signal.
manana
ae
So
coese
The
loop
A
VCO
(X58-3720-10)
consists
of
four
sepa-
rate
VCO
circuits
which
are
selected
by
IC4
(TC4028)
AMP
{
FILTER
according
to
the
control
data
from
the
microprocessor.
UNLOCK
—sf
22?
cri
(See
Table
1.)
Part
of
the
loop
A
VCO
output
passes
2sc2714
{Y)
through
the
buffer
amplifier
of
Q9
:
28C2714(Y)
and
is
LPF
mix
4
applied
to
|C5.
The
signal
is
then
mixed
with
the
signal
x
1c11
from
loop
B
in
IC5
:
SN76514N
(40.72~70.62
MHz).
~~
SN16913P
The
resulting
40.72~70.62
MHz
signal
passes
through
v0}
10.1MHz
BPF1
and
BPF2.
VCO1
and
VCO2
pass
the
signal
through
BPF1,
and
VCO3
and
VCO4
pass
it
through
Wet
a50L
BPF2.
The
signal
passing
through
the
BPF
is
amplified
by
Q10
and
Q11
:
28C2714(Y)
and
is
then
applied
to
—22*
ot
a
PLL
IC3
(CXD1225™).
73
ws
Loop
C
generates
a
59.3~59.7
MHz
via
IC9
X59-3440-00
FMU1
(CXD1225M)
with
a
2
kHz
comparison.
This
VCO
out-
put
is
divided
by
100
by
IC10
:
M54459L,
and
is
mixed
LPF
i
with
10.1
MHz
by
IC11
:
SN16913P
to
generate
a
022,
23,
24
10.693~10.697
MHz
signal.
The
10.693~10.697
MHz
28C3325(G)
signal
passes
through
ceramic
filter
CF1
to
become
—_—
|—
——
—f—
the
CAR
signal.
The
CAR
signal
changes
with
the
[
L
mode.
It
is
amplified
by
Q27
and
is
then
sent
to
the
|
uN
Lt
pc
—»
C-U
TX-RX
unit.
|
N=29650~29850
{
1
|
|
|
1/5100
|
|
|
Ic9
:
CXD1225M
Fig.
3
Block
diagram
of
PLL
CAR
loop
TRC-70
CIRCUIT
DESCRIPTION
*
CAR
stop
circuit
in
AM
receive
mode
In
the
CW
and
SSB
modes,
the
8
V
DC
power
for
the
last
mixer
IC
(IC11
:
SN16913P)
of
the
CAR
loop
is
supplied
through
Q26
:
2SC2712(Y).
In
the
H3E
re-
ceive
mode,
8
V
is
applied
to
pin
3
of
the
TX-RX
unit
shift
register
C10
(TC9174F)
according
to
the
data
supplied
from
the
microprocessor.
The
8
V
is
supplied
to
the
control
unit
via
the
CAR
coaxial
cable.
This
sets
028
:
DTC114EK
on,
changes
Q26
from
on
to
off,
disables
1C11,
and
stops
CAR.
¢
Unlock
circuit
Normally
8
V
(8C)
is
fed
to
the
HET
and
CAR
transis-
tors
O8
and
Q27
via
Q21.
(Q21
is
on.)
When
any
of
the
PLL
loops
(loop
A,
B,
and
C)
should
unlock,
pin
8
of
the
corresponding
PLL
IC
(IC3,
IC6,
IC9
:
CXD1225M)
will
go
H
(5V).
This
causes
Q19
to
switch
on,
and
Q20
and
Q21
to
switch
off.
This
action
causes
the
voltage
applied
to
Q8
and
Q27
to
be
removed.
Meanwhile
Q29
switches
on,
and
LED
D10
turns
on
to
indicate
the
unlocked
state.
(cll
ouT
vcc
10.1IMHz
—-—_
LV
8S
a
7
SIG
kd
593~597
KHz
CFI
Vv
R92
Q27
CONTROL
UNIT
(PLL)
””
‘
(X53-3280-21)
1
|
|
R36
|
|
|
|
HET|
|
a8
|
|
|
|
|
|
i
|
r----
_
[o-oo
TX-RX
UNIT
(X57-3470-21)
RX:AM
MODE
8V
SHIFT
REGISTER
(170)
Fig.
4
CAR
stop
circuit
in
AM
receive
mode
and
PLL
unlock
circuit
TRC-70
CIRCUIT
DESCRIPTION
Control
Unit
¢
Control
unit
configuration
The
main
LSI
chips
in-the
control
unit
include
CPU
:
IC302,
ROM
:
1C310,
EEPROM
:
1C311,
and
extended
YO
IC
:
IC300.
The
CPU
reads
the
program
from
the
ROM,
reads/
writes
memory
channel
data
to
EEPROM,
and
inputs
and
outputs
signals
from
the
CPU
ports
or
extended
I/
O
IC
ports.
The
address
signal
(8
low-order
bits)
required
for
the
CPU
to
access
the
ROM,
EEPROM,
and
extended
1/0
iC
is
multiplexed
with
other
data
and
output
to
the
bus
line.
The
address
is
maintained
for
the
necessary
period
of
time
by
latching
1C303.
The
chip
select
(CS)
signal,
which
selects
a
the
desired
device
(ROM,
EEPROM,
etc.},
is
supplied
to
each
device
by
decoding
the
address
signal
by
C304
:
10
*
Bus
operation
The
ROM
(IC310),
EEPROM
(1C311),
and
extended
I/O
IC
(IC300)
are
connected
to
the
CPU
(IC302)
via
the
bus
line.
When
the
CPU
accesses
these
ICs
(iC310,
1C311,
and
1C300),
the
address
signals
(A13
to
A15)
output
from
the
CPU
are
decoded
by
1C304,
and
the
IC
is
specified
by
the
CS
signal.
1C310
(ROM)
uses
the
CPU
address
signal
A15
as
a
CS
signal.
Table
2
is
a
truth
table
for
IC304.
This
bus
is
a
multiplexed
bus
onto
which
an
address
code
and
data
are
output
alternately.
Therefore,
when
the
CPU
accesses
one
of
the
ICs,
the
necessary
ad-
dress
signal
is
latched
by
IC303.
This
latch
uses
the
positive
pulse
applied
to
the
ALE
pin,
after
the
CPU
outputs
an
address.
TC74HC138AF.
INPUT
OUTPUT
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TAble
2
Truth
table
for
IC304
:
TC74HC138AF
(CPU)
A0-7
IC303
(Latch)
sPD7BCIOAG-36
TC74HCS73AF
N—p
CS
00~7
Ke
IC3IO
A0-I3
(ROM)
27CI28-20
cs
<<
|s{
is)
IC3Il
2
ST
Taoctol|
(EEPROM)
w
m
g
MSM28C16
A-20RS
[cs
kK
Ic300
AO-2
(Extended
{/0)
CXxDIO95Q
Fig.
5
Control
unit
block
diagram