Kerbl constanta4 User manual

DE Bedienungsanweisung
FR Mode d’emploi
EN Instructions for use
IT Istruzioni per l’uso
ES Instrucciones de uso
NL Gebruiksaanwijzing
SV Bruksanvisning
DA Brugsanvisning
PL Instrukcja obsługi
constanta4
18990, 18991, 18992

21
EN Instructions for use
Table of contents
1. Safety regulations ..................................................................22
1.1 General information.....................................................................22
1.2 Photo references .......................................................................22
1.3 Fundamental safety instructions............................................................22
1.3.1 Power supply ...................................................................22
1.3.2 Maintenance and service obligation ..................................................22
1.3.3 Radiation ......................................................................22
1.3.4 Remaining risks .................................................................22
1.4 User requirements ......................................................................22
2. Designated use.....................................................................23
2.1 Intended purpose ......................................................................23
2.2 Technical data .........................................................................23
2.3 Equipment............................................................................23
3. Initial commissioning................................................................23
3.1 Inspection and operating instructions .......................................................23
3.2 Correct shear blade adjustment ............................................................24
3.3 Correct clipper head oiling................................................................24
3.4 Turning on/off .........................................................................24
3.5 Malfunction motor protection switch ........................................................24
4. Maintenance ......................................................................25
4.1 Cleaning .............................................................................25
4.2 Shear blade assembly ...................................................................25
4.3 Resharpening the blades .................................................................25
4.4 Cleaning the air supply cap ...............................................................25
4.5 Storing the clipper ......................................................................25
4.6 Cleaning the clipper head ................................................................25
5. Repairs ...........................................................................26
5.1 Introduction...........................................................................26
5.2 Malfunction lists .......................................................................26
6. Environmental protection and disposal..................................................27
6.1 Introduction...........................................................................27
6.2 Material groups........................................................................27
7. Warranty..........................................................................27
8. Spare parts list.................................................................. 28-29

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1. Safety regulations
1.1 General information
These safety regulations contain fundamental information, which must be observed during installation, operation and maintenance. All
persons working on and with the clipper must read the operating instructions. The operating instructions must bepermanently available at
the machine usage site.
1.2 Photo references
This symbol with the picture number refers to the appropriate picture on the operating instructions flap.
1.3 Fundamental safety instructions
Observe the legal regulations on regular examinations.
Also observe the industrial safety regulations.
1.3.1 Power supply
Only insert the plug into correctly installed sockets. Defective electrical installations can cause an electric shock or a short-cir-
cuit. Sockets should be equipped with an earth leakage circuit breaker (FI). Observe your local pertinent regulations. Only carry
out maintenance and cleaning tasks after pulling the plug. Never leave the machine unsupervised when plugged in. Clipping
animals is only permissible, if children are kept away from the clipping location. Do not store your machine in reach of children!
1.3.2 Maintenance and service obligation
Never use a damaged machine for clipping. Only allow authorised technical personnel to
repair the housing or defective electrical cable.
1.3.3 Radiation
The clipper examination complies with the fundamental protection requirements according
to the harmonised European standards of the EEC Directive.
1.3.4 Remaining risks
Please notify us of operational dangers and risks, which do not occur when directly
trimming the animals. This also applies to endangering technical defects.
1.4 User requirements
Observe and comply with the instructions in this manual to ensure safe use of the clipper.
• The user has read and understood the operating instructions or an expert has explained the operation and pointed out the risks.
• The user is experienced in clipping animals. Children and frail persons (without supervision) should not use the clipper.

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2. Designated use
2.1 Intended purpose
The shearing machine is designed only for shearing cattle, horses or large dogs. Other uses, especially on humans, is expressly prohibited.
2.2 Technical data
Type designation: ...............Constanta4-R
Supply voltage: .................230 V AC
Motor rating: ..................400 W
Frequency: ....................50/60 Hz
Dimensions (W/H/L): .............7,8 x 9,7 x 33 cm
Weight without cable: ............1490 kg
Sound pressure level: ............87 dB (A)
Strokes: .......................2400/ min
Protection class: ................II
Operating conditions
Max. ambient temperature: .......0 – 40° C
Max. air humidity: ...............10 – 90 % (relative)
2.3 Equipment
1 clipper with clipper head, 1 set of shear blades (mounted), 1 bottle of oil SAE 30 HD (100 ml), 1 screwdriver, 1 operating manual
and 1 storage case
3. Initial commissioning
3.1 Inspection and operating instructions
The inappropriate use of electrical devices, in particular animal breeding devices, is dangerous! Therefore, observe the following, accident
prevention measures before starting the machine.
• Never switch the machine on without properly mounted clipping plates • The volt specification on the rating plate must correspond to the
mains voltage. The machine may only be operated with AC • Avoid any contact with the moving blades • Always pull the power supply plug
out prior to maintenance work! Do not touch the blade area, even if the machine is switched off, as long as the machine is connected to the
current supply • Always place machine on a dry surface and store in dry rooms • Avoid any contact with a machine, which is in contact with
liquids. Never clip wet animals. Liquids that have penetrated into the machine reduce the electrical insulation. There is the imminent danger
of an electric shock or short-circuit. Only clean the machine with a dry cloth and a paint-brush or brush • A cable lying on the floor can get
caught and be dangerous. Lay the cable carefully and safely before clipping. Prevent the clipper connection cable from kinking or tangling.
Ensure that animals do not stand on the cable, walk over it or get caught. Keep the cable away from hot surfaces. Never wind the cable
around the machine. This can result in insulation damage and cable break. Examine the cable regularly for defects • Set the machine switch
to off (fig. 1, pos. 1, position 0) before pulling the plug from the mains • Do not use damaged shear blades with broken off teeth.Only
use sharp shear blades. Only use the original shear blades • Never insert an item into an opening of the machine. The machine noise can
disturb animals. A kick or the weight of the animal can result in substantial injuries. Therefore fixate the animal sufficiently. • Animals should
only be clipped, when unauthorised persons do not have access to the clipping location • Only clip in well-ventilated rooms and never in the
proximity of explosive materials.
These safety notes must be observed in all cases!
Constanta4-P
230 V AC
120 W
50/60 Hz
7,8 x 9,7 x 33 cm
1390 g
78 dB (A)
2300 /min
II

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3.2 Correct shear blade adjustment
Adjust as follows when placing into operation:
Prior to clipping: Turn the tension screw up to the first noticeable resistance (fig. 2) with the machine switched off (fig. 1). Then continue
to turn the tension screw by a further 1/4 rotation.
During clipping: Reset the tension screw by a further quarter-turn (fig. 2), if the blades do not cut sufficiently anymore. The blades are
blunt and must be resharpened, if resetting is unsuccessful. Be careful not to overdo the clipping tension. Slightly reset the clipping tension
occasionally during clipping. Hairs can accumulate between the shear blades, if you clip with insufficient clipping tension. This negatively
influences the clipping procedure or even makes it impossible! The shear blades must be disassembled, cleaned, oiled and reassembled ac-
cording to item 4.2 if this is the case. Avoid too high plate pressure, since this increases temperature and wear.
The factory has fully adjusted shipped shears for clipping.
3.3 Correct clipper head oiling
The most frequent error cause for a non-satisfactory clipping result as well heating up of the clipper is want of lubrication. A light oil film on
the shear blades is essential for an optimal clipping result as well as to increase the service life of the shear blades and machine. All other
moving parts of the clipper head must also be well lubricated. Drip oil on the shear blades and into the oil opening of the clipper
head every 5 – 10 minutes (fig. 3), so that these do not run dry. Only use our special clipper machine oil.
3.4 Turning on/off
The slide switch has two positions (fig. 1, pos. 1 shows position 0)
Position 1: Machine is turned on
Position 0: Machine is turned off
Check the switch position before plugging in. The switch must be in position 0. Only use the slide switch for turning the machine on and off.
3.5 Malfunction motor protection switch
The motor protection switch protects the clipper against too high mechanical and electrical loads. Turn the machine off with the slide switch
(fig. 1, position 0), if the motor protection switch button (fig. 1, pos. 2) jumps out (the machine stops). Immediately disconnect the
plug from the mains. The reasons for the motor protection switch button jumping out can be: the shear blades are tensioned too strongly,
defective motor, the clipper head is blocked etc. After a short cooling off period, the clipper can be re-started by lightly pressing the motor
protection button until it clicks back.

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4. Maintenance
Turn the machine off and pull the power supply plug before beginning maintenance work. Always disconnect the power supply first before
working on the shear blades/clipper head. Do not touch the shear blade area even if the machine is switched off as long as the clipper is still
connected to the current supply.
4.1 Cleaning
After having finished clipping wipe the oil off the machine, clipping head and shear blades with a dry cloth and remove the hairs with a dry
paintbrush or brush. Then lightly oil all parts to prevent rusting. Note that even the smallest rust spots impair clipping considerably or even
render this completely impossible.
4.2 Shear blade assembly
The shear blade set consists of a lower plate and an upper plate (fig. 4). When assembling the shear blades pay attention that the correct
plates lie on top of one another. Assemble the blades as follows: Loosen the clipper tension screw (fig. 5) and put the clipper onto a hard
surface, so that the blade fastening screws look upwards. Loosen the blade fastening screws (fig. 6) and remove the two old blades. Ensure
that the new shear blades are clean. Pay particular attention to the fact that the sharpened areas are dirt-free; it is otherwise impossible
to achieve a satisfactory clipping result even with newly sharpened shear blades. Put the new upper plate into the swing head guides and
then put some drops of oil onto the sharpened areas (fig. 7). Now push the new lower plate in between the released screws (fig. 8). It is
important that the blades lie on each other in such a way that the sharpened area of the lower plate projects over the tips of the upper plate
by approximately 3.0 - 5.0 mm (fig. 8)! As soon as you have adjusted the shear blades, fixate the lower plate position and tighten the blade
fastening screws.
4.3 Resharpening the blades
Resharpening shear blades correctly is only possible with special machines and by the specialised trade. Only use sharp shear blades.
Defective blades with broken off teeth or blunt blades must be replaced.
4.4 Cleaning the air supply cap
The air supply covers are located on both rear sides of the machine drive unit. Dismantle the air filters for cleaning. Grasp the hollow in the
housing and push the air supply covers out to the rear (fig. 7). Blow out the filter fabric in the supply air cover from inwards to outwards.
Align the covers on the upper edge of the drive housing and slide on.It is essential to clean the air filters regularly to ensure sufficient motor
cooling. Make sure that no foreign matter gets into the machine when cleaning the air filter. Never use the clipper without an air filter.
4.5 Storing the clipper
Between clippings always keep the well-cleaned and lubricated clipper in the supplied case in a dry location, which is not accessible to
children. Do not switch the machine on, if you suspect that liquids could have entered. There is danger of an electric shock or short-circuit.
Have the machine serviced!
4.6 Cleaning the clipper head
Clean the clipper head after a few days use. Dismantle the cutter plates (fig. 5-8). Release both screws (spare parts list pos. 22) (Phillips
screwdriver Ph2 not contained in the scope of delivery) and remove the clipper head from the drive unit. Now clean the interior of the clipper
head and the other components thoroughly with a brush and a paintbrush. Grease the gears on the eccentric shaft (spare parts list
pos. 8) and on the drive unit (spare parts list pos. 37) at least at 2 opposite locations with ball bearing grease (viscosity max. 80 mm2/s
according to DIN 51562 T1). Lubricate the clipper head according to 3.3 after careful assembly.

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5. Repairs
5.1 Introduction
You can read up on troubleshooting measures on the next page. Only authorised technical personnel may carry out troubleshooting measu-
res marked with an *.
5.2 Malfunction lists
Contact an authorised service department to repair not listed malfunctions.
Motor component Cause Troubleshooting
Motor does not work - No current
- Cable defective
- Switches or motor defective
- Motor protection switch off
Check socket and fuse
* Have replaced by specialised workshop
* Have replaced by specialised workshop
Turn motor protection switch on
Motor protection switch always
turns itself off
- Rotor or pole ring defective
- Blades blocked
- Motor protection switch defective
- Air filters clogged
* Have replaced by specialised workshop
Repair blockage
* Have replaced by specialised workshop
Clean air filters
Motor heats up - Supply air covers clogged
- Shear blade tension too high
Clean or replace supply air covers
Tighten tension screw less. Replace the
blades, if they then don’t cut anymore
Motor runs very slowly - Rotor or pole ring defective
- Carbon brush used up
* Have replaced by specialised workshop
* Have replaced by specialised workshop
Motor vibrates - Rotor runs untrue
- Bearings are worn out
- Fan wheel broken
* Have replaced by specialised workshop
* Have replaced by specialised workshop
* Have replaced by specialised workshop
Motor makes very loud running
noises
- Bearing defective * Have replaced by specialised workshop
Clipper head Cause Troubleshooting
Upper plate
does not move
- Transmission defective *Have replaced by specialised workshop
Upper plate does not move over
the entire contact surface
- Eccentric shaft defective
- Eccentric roller defective
*Have replaced by specialised workshop
Replace eccentric roller & mounting bracket
Blades cut badly - Upper blade and/or lower blade are blunt
- Blades haven’t been sharpened well
- Shear blade tension too low
*Have specialised workshop resharpen blades
*Have specialised workshop resharpen blades
Increase tension with tension screw
Blades do not cut - Size cylinder defective
- Push rod defective
- Clipper head worn out
- Blades are blunt
Replace size cylinder
Replace push rod
*Replace clipper head
*Have specialised workshop resharpen blades
Clipper head gets very hot - Shear blade tension too high
- Shear blade and/or eccentric without lubri-
cating film
Reduce shear blade tension, poss.
resharpen blades and relubricate
with SAE 30 HD oil

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6. Environmental protection and disposal
6.1 Introduction
The user is responsible for the appropriate disposal of the shear blades and clipper after their service life. Observe your
local pertinent regulations. Do not dispose of the appliance with domestic refuse. As part of the EU Directive governing the
disposal of electric and electronic appliances, the appliance is accepted free of charge by local waste collection points or
recycling centers. Correct disposal will ensure environment protection and prevent a potential harmful impact on people
and the environment.
6.2 Material groups
Give the drive unit to a specialised workshop or to an electrical workshop in your vicinity for dismantling.
Material contained in position of the spare parts list
Steel 1, 2, 3-9, 11-25, 22-25, 34, 35
Polyamides 14, 27-33, 36-39
Brass 10, 16-18, 26, 37
Aluminium 10, 37
Other materials 23–25, 38, 39
7. Warranty
In accordance with our general terms and conditions, we are issuing a 2 year warranty in order to remediate damages caused by
material or manufacturing flaws for this device.
The warranty begins at purchase date.
The warranty does not cover:
1) Damages caused by normal wear (wear parts, anti-slip parts), capacity overload, and improper usage
(non-observance of the instruction manual).
2) Damages caused by force majeure or by transport.
3) Damage of rubber parts such as those found in connecting lines.
Warranty repairs will only be done directly at the manufacturing plant or at authorized, contracted repair shops!
The manufacturer reserves the right to reject every warranty claim if the warranty has been breached.
For this purpose, the assembled, packed and post-free device must be sent or brought back to the point of sale together with the original
receipt and the warranty card. The risk is carried by the sender.
Please describe the complaint or concern as precisely as possible. Costs that arise due to unjustified claims are to be paid by the
owner of the device.
CE-/UKCA-conformity declaration
Albert KERBL GmbH hereby declares that the product / device described in these instructions complies with the fundamental requirements
and other relevant stipulations and regulations. The CE/UKCA mark confirms compliance with the Directives of the European Union or the
releant UK legislation.

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8. Spare parts list CATTLE
Reference Art. No. Amount Description
1 + 2 1Shearing blade replacement depends on application, ask your local retailer!
3 CR603 2 Screw for bottom cutter
4 CR604 1 Blade
5 CR605 2 Shaft screw for blades
6 CR606 6 Blade spring leaf
7 CR607 2 Spacer plate for blade spring
8 CR608 1 Spur gear wheel (28 teeth) with shaft
9 CR609 1 Eccentric square blade block
10 CR610 1 Shearing head housing with bush
11 CR611 1 Countersunk screw for shaft, M3x8 mm
12 CR617 2 Screw for blades, rear, M5x12 mm
13 CR616 1 Spring bridge
14 CR613 1 Adjusting screw with plug
15 CR615 1 Screw for spring bridge
16 CR624 1 Bush, large, 12x13.5
17 CR625 1 Bush, small, 6x10
18 CR626 1 Sleeve 14x18
3-18 18930 1 Shearing head complete, without cutter
13-15 CR627 1 Regulating screw replacement set
22 CR618 2 Screw for shearing head fastening
23 CR623 2 Carbon brush with spring
24 CO602 1 Anchor complete with bearing for 400 W motor
25 CO603 1 Stator for 400 W motor
26 CO605 1 Carbon brush holder set, left+right
27 CO607 2 O ring for anchor ball bearing
28 CO608 1 Mains connecting cable with plug
28 CO699 1 Mains connecting cable with plug, English
29 CO609 1 Mains unit switch
30 CO610 1 400W motor safety switch
31 CO611 1 Suppression capacitor
32 CO612 1 Cord
33 CO640 1 Motor housing, two-part
34 CO614 4 Screw 4x12 for gearing
35 CO615 6 Housing screw 4x20
36 CO616 1 Carrier loop
37 CO601 1 Gear 11/32 teeth for 400 W motor
37 CO622 1 Plastic cog wheel, 32 teeth for CO601
23-37 CR620 1 400 W drive motor complete
23-37 CO621 1 400 W drive motor complete, English
38 CR621 1 Air filter, right
39 CR622 1 Air filter, left
without illu. 1850488 1 Shearing machine oil constanta 100 ml
without illu. CR699 1 Operating instructions, Beef + Horse, DIN A5
without illu. CO600 1 Plastic case, incl. insert
without illu. 18946 1 TX20 screwdriver for Philips screw
without illu. 18945 1 Screwdriver for SM cutter
See separate spare parts drawing!

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8. Spare parts list HORSE
Reference Art. No. Amount Description
1 + 2 1Shearing blade replacement depends on application, ask your local retailer!
3 CR603 2 Screw for bottom cutter
4 CR604 1 Blade
5 CR605 2 Shaft screw for blades
6 CR606 6 Blade spring leaf
7 CR607 2 Spacer plate for blade spring
8 CP608 1 Spur gear wheel with shaft
9 CR609 1 Eccentric square blade block
10 CR610 1 Shearing head housing with bush
11 CR611 1 Countersunk screw for shaft, M3x8 mm
12 CR617 2 Screw for blades, rear, M5x12 mm
13 CR616 1 Spring bridge
14 CR613 1 Adjusting screw with plug
15 CR615 1 Screw for spring bridge
16 CR624 1 Bush, large, 12x13.5
17 CR625 1 Bush, small, 6x10
18 CR626 1 Sleeve 14x18
3-18 18930 1 Shearing head complete, without cutter
13-15 CR627 1 Regulating screw replacement set
22 CR618 2 Screw for shearing head fastening
23 CR623 2 Carbon brush with spring
24 CP602 1 Anchor complete with bearing for 120 W motor
25 CP603 1 Stator for 120 W motor
26 CO605 1 Carbon brush holder set, left+right
27 CO607 2 O ring for anchor ball bearing
28 CO608 1 Mains connecting cable with plug
28 CO699 1 Mains connecting cable with plug, English
29 CO609 1 Mains unit switch
30 CP610 1 120 W motor safety switch
31 CO611 1 Suppression capacitor
32 CO612 1 Cord
33 CO640 1 Motor housing, two-part
34 CO614 4 Screw 4x12 for gearing
35 CO615 6 Housing screw 4x20
36 CO616 1 Carrier loop
37 CP601 1 Gear 17/32 teeth for 120 W motor
37 CO622 1 Plastic cog wheel, 32 teeth for CO601
23-37 CP620 1 120 W drive motor complete
23-37 CP621 1 120 W drive motor complete, English
38 CR621 1 Air filter, right
39 CR622 1 Air filter, left
without illu. 1850488 1 Shearing machine oil constanta 100 ml
without illu. CR699 1 Operating instructions, Beef + Horse, DIN A5
without illu. CO600 1 Plastic case, incl. insert
without illu. 18946 1 TX20 screwdriver for Philips screw
without illu. 18945 1 Screwdriver for SM cutter
See separate spare parts drawing!

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9.
6
1
7 9
54
2
8
3
1
2
3
Pos. 1
Pos. 1
Pos. 2
Pos. 2
3 - 5 mm

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10.

83

18990=18991=18992=BA_Constanta4_Rind_Pferd_2021/04
Albert Kerbl GmbH
Felizenzell 9
84428 Buchbach, Germany
Tel. [phone] - 100
Fax [phone] - 500
[email protected]
www.kerbl.de
Kerbl Austria Handels GmbH
Wirtschaftspark 1
9130 Poggersdorf, Austria
Telefon [phone]
Telefax [phone]
E-Mail [email protected]
www.kerbl-austria.at
Kerbl France Sarl
3 rue Henri Rouby, B.P 46 Soultz
68501 Guebwiller Cedex, France
Tel. : [phone]
Fax : [phone]
[email protected]
www.kerbl-france.com
Kerbl UK Limited
8 Lands End Way
Oakham, Rutland
LE15 6RF, UK
Phone [phone]
Fax [phone]
[email protected]
www.kerbl.co.uk