Keston Heat2 45 User manual

EVERYTHING IS POSSIBLE
Heat2 45, 45P, 55, 55P
USER GUIDE
When replacing any part on this appliance, use only spare parts that you can be
assured conform to the safety and performance specification that we require.
Do not use reconditioned or copy parts that have not been clearly authorised by Keston.
For the very latest copy of literature for specification and maintenance practices visit our website
www.keston.co.uk where you can download the relevant information in PDF format.
August 2019
220384 A02

2
CONTENTS
1. Introduction ................................................... 3
Safety .............................................................. 3
Electricity Supply ............................................. 3
Important Notes............................................... 4
Minimum Clearances....................................... 4
2. Boiler Operation ............................................ 5
Controls Diagram............................................. 5
To light the boiler ............................................. 6
Operating Status.............................................. 7
Settings............................................................ 8
3. Installer Connections.................................. 20
4. Faults............................................................ 21
Faults - Hardware (Thermistors, Actuators)... 22
Faults - Temperature Supervisions................ 23
Faults -
System (Flame, Fan, Hydraulic, etc.) . 24
Faults - Internal System................................. 25
5. General Information .................................... 26
To shut down the boiler.................................. 26
To relight the boiler ........................................ 26
Frost Protection ............................................. 26
Boiler Overheat Thermostat .......................... 29
Condensate Drain.......................................... 26
Escape of Gas............................................... 27
Cleaning ........................................................ 27
6. System Set up information......................... 28

3
KESTON HEAT2
45, 55
45, 55P
Natural Gas & Propane
Destination Countries: GB, IE, RO
1. INTRODUCTION
The KESTON HEAT2 is a wall mounted,
room sealed, super efcient condensing
boiler featuring full sequence automatic
spark ignition and fan assisted
combustion.
Due to the very high efciency, condensate
is produced from the ue gases and this
is drained to a suitable disposal point
through the plastic waste pipe at the
bottom of the boiler. A condensate
‘plume’ will also often be visible at the
ue terminal.
SAFETY
Current Gas Safety (Installation & Use)
Regulations or rules in force.
In your own interest, and that of safety, it
is the law that this boiler must be installed
and maintained by a suitably qualied
Gas Safe registered engineer or in IE a
competent person, in accordance with the
above regulations.
The appliance should be serviced at
least once a year by a suitably qualied
Gas Safe registered engineer or in IE a
competent person.
It is essential that the instructions in this
booklet are strictly followed, for safe and
economical operation of the boiler.
ELECTRICITY SUPPLY
The appliance must be earthed.
Supply 230 V - 50 Hz, 4 Amp fuse.
This appliance is intended to be connected
to the supply via a double-pole switch,
having a 3mm contact separation in both
poles, serving only the boiler and system
controls.

4
IMPORTANT NOTES
• This appliance must not be operated
without the casing correctly tted and
forming an adequate seal.
• If the boiler is installed in a
compartment then the compartment
MUST NOT be used for storage
purposes.
• Do not store objects around or on the
boiler, and keep access clear at all
times.
• Do not obstruct ventilation ducts,
condensate pipework, grilles or
openings in the boiler room, room
space or compartment that the
appliance is installed in, or the
passage of combustion and ventilation
to the boiler.
• Do not turn off the boiler if it is to be
left unattended in frosty weather.
• If it is known or suspected that a fault
exists on the boiler then it MUST NOT
BE USED until the fault has been
corrected by a suitably qualied Gas
Safe registered engineer or in IE a
competent person.
• Flammable materials must not
be placed in close proximity to
the appliance. Materials giving off
ammable vapours must not be stored
in the same room as the appliance.
• This appliance can
be used by children 8
years and above. Also
persons with reduced
physical, sensory or
mental capabilities, or
lack of experience and
knowledge, provided
they have been given
supervision or instruction
concerning use of the
appliance in a safe
way and understand
the hazards involved.
Children shall not play
with the appliance.
Cleaning and user
maintenance shall not be
made by children without
supervision.
• Children should be supervised to
ensure that they do not play with the
appliance.
In cases of repeated or continuous shutdown
a suitably qualified Gas Safe registered
engineer or in IE a competent person
should be called to investigate and rectify
the condition causing this and carry out an
operational test after each intervention on the
device. Only the manufacturers original parts
should be used for replacement.
MINIMUM CLEARANCES
Clearances of 450mm above, 300mm below,
25mm at the sides and 450mm at the front
of the boiler casing must be allowed for
servicing.

5
BACK
OK
A B C D E F
A. ROTARY KNOB
• Enter a menu, if in the normal
operation screen, and highlight the
rst menu item.
•
Scroll up (anti-clockwise) or down
(clockwise) in a menu
• Change the value in parameter
setting.
• If an error is showing in the title
bar, scroll to the associated error
screen(s), and return.
B. LCD DISPLAY SCREEN
• Menu and status display.
C. BURNER LED
• Will be on if the burner is lit.
D. SELECT BUTTON
• Enter a menu, if in the normal
operation screen, and highlight the
rst menu item.
• Enter the highlighted menu (sub
menu or parameter), if in a menu or
sub menu.
• If in a parameter setting, select a
parameter which will then ash for
adjustment, once adjusted using the
rotary knob press again to store and
move on.
E. BACK BUTTON
• In a menu, return to the previous
menu layer.
• In parameter setting, exit the
parameter without storing the value.
• In a guided assistant, go back to the
previous screen.
F. RESET BUTTON
• Reset the associated boiler module
error, if a resettable (lockout) error is
active.
• Return to the normal operation
screen.
2. BOILER OPERATION
CONTROL DIAGRAM

6
TO LIGHT THE BOILER
A. Stand alone boiler, or a master
boiler in a cascade, or a master
boiler with an extension module:
Set the operating mode in the plant
menu operating mode to: Automatic
Ensure that there is a demand
present on the boiler from the
external controls, depending upon the
conguration.
If there are no local heating or DHW
circuits, set the plant / operating mode
to: Day
If there are local heating circuits,
set one of them - heating circuits /
HC1 Boiler 1.1 or HC2 Boiler 1.2 /
Operating mode to: Day
If there is a local DHW circuit set the
DHW / Operating mode / DHW1 Boiler
1 to: Day
If there is an extension module
congured with Heating circuits or
DHW circuits set the Operating mode
to: Day
e.g. Heating circuits / Operating mode
/ HCx EMy.z
DHW / Operating mode / DHWx
EMy.z
Key: x is the Heating or DHW circuit
number, y is the Extension Module
designation and z its local Heating or
DHW circuit designation.
B. Slave Boiler in a Cascade:
Refer to the Installation manual.
The boiler will commence the ignition sequence, supplying heat to the system. Ensure that
the controls are then set to the operating mode required.
Note. Not all menus and options will be available depending upon the access level selected.

7
OPERATING STATUS
The status screens are dependent upon the boiler conguration, they are shown below:
KESTON HEAT 2 55kW
Operation: Htg. with capacity
Capacity Set point: 40%
Capacity: 0%
Flow temp: 40.2ºC
KESTON HEAT 2 55kW
Operation: Htg. with temp.
Voltage: 5.6V
Flow Set point: 40.2ºC
Flow temp: 40.2ºC
KESTON HEAT 2 55kW
Operation: Htg. with capacity
Voltage: 5.6V
Capacity Set point: 40%
Capacity: 0%
KESTON HEAT 2 55kW
Status: OpenTherm
Operation: Day
Room set point: 20.0ºC
Flow set point: 60.0ºC
KESTON HEAT 2 55kW
Status:
Operation: Night
Tank temperature: 45.0ºC
Flow set point: 30.0ºC
KESTON HEAT 2 55kW
Operation: Htg. with temp.
Flow Set point: 40.2ºC
Flow temp: 40.2ºC
Master non cascade
Master / Non cascade / Slave
Menu item: Heating circuit / Status / Summary /
HC1 Boiler 1.1
Menu item: DHW / Status / Summary / HC1
Boiler 1.1
Master non cascade,
0-10V control
The heating circuits and DHW circuits also have status screens associated with them. e.g.

8
Menu
Plant
Heating circuits
DHW
Heating circuits
Operating mode
Room temperature
Flow temperature
Settings
Heating circuits
Status
Operating mode
Room temperature
Flow temperature
Heating circuits
HC1 Boiler 1.1
HC2 Boiler 1.2 HC1 Boiler 1.1
Room temperature. day
Room temperature. night
Room temperature. holiday
HC1 Boiler 1.1
Operating mode
Standby
Room temperature
HC1 Boiler 1.1
HC2 Boiler 1.2
1. Heating Circuits
a. Operating mode selection:
Every heating circuit can be
individually set to one of the
following modes;
Standby / Time clock single day
/ Time clock multiple day / Day /
Night.....e.g.:
SETTINGS
b. Room temperature
A temperature can be set for each
heating circuit for the following periods:
Day / Night / Holiday.....e.g.:
Each heating circuit that is congured has the following settings:
Room temperature, day
20.0

9
Heating circuits
Room temperature
Flow temperature
Settings
Time clock
Flow temperature
HC1 Boiler 1.1
HC2 Boiler 1.2
HC1 Boiler 1.1
Flow temperature. day
Flow temperature. night
Flow temperature. holiday
c. Flow temperature
A maximum ow temperature can be
set for each heating circuit for the
following periods
Day / Night / Holiday.....e.g.:
Flow temperature, day
70.0
Heating circuits
Flow temperature
Settings
Time clock
Holiday program
Settings
HC1 Boiler 1.1
d. Settings
Each heating circuit has a number
of settings that can be congured.
Most settings are only accessible
at Installer access levels.
Day / Night / Holiday.....e.g.:
HC1 Boiler 1.1
Preheat
Heating limit
Room temp. switch diff.
Preheat
Preheat switch
Maximum preheat time
i. Preheat - Preheat can be enabled
for a heating circuit and a
maximum time can be set.
CONTINUED OVERLEAF

10
Preheat switch
On/Off  
Preheat switch
On/Off  
Preheat
Preheat switch
Maximum preheat time
Maximum preheat time
120 minutes
HC1 Boiler 1.1
Preheat
Heating limit
Room temp. switch diff.
Pump
Heating limit switch
On/Off  
Heating limit
Heating limit switch
Heating limit temperature
Heating limit
Heating limit switch
Heating limit temperature
Heating limit switch
On/Off  
ii. Heating Limit- Heating limit can be
enabled for a heating circuit with a
limit temperature set.
HC1 Boiler 1.1
Preheat
Heating limit
Room temp. switch diff.
Preheat
Preheat switch
Maximum preheat time
i. Preheat - Preheat can be enabled
for a heating circuit and a
maximum time can be set.

11
Heating limit temperature
On/Off  
Heating limit temperature
On/Off  
HC1 Boiler 1.1
Heating limit
Room temp. switch diff.
Pump
Frost protection
Room temp. switch diff.
1ºC
iii. Room Temperature Switching
Differential - When a room sensor
is congured for a heating circuit,
the switching differential may be
set.
HC1 Boiler 1.1
Room temp. switch diff.
Pump
Frost protection
Pump
Overrun time
Overrun speed
Maximum speed
iv. Pump - The heating circuit pump
overrun time can be set here.
If the heating circuit pump is
controlled by 0-10V then additional
speed parameters can be set..
Pump
Overrun time
Overrun speed
Maximum speed
Overrun time
10 secs
Overrun speed
70%
CONTINUED OVERLEAF

12
Temperature
5ºC
HC1 Boiler 1.1
Pump
Frost protection
Hysteresis
15ºC
Frost Protection
Flow temperature
Outside temperature
Room temperature
v. Frost Protection - The heating
circuit frost protection can be set
to be triggered on a number of
temperature sources if congured.
Frost Protection
Temperature
Hysteresis
Pump
Overrun speed
Maximum speed
Maximum speed
100%

13
Outside temperature
Temperature
Hysteresis
Temperature
0ºC
Hysteresis
5ºC
Frost protection
Flow temperature
Outside temperature
Room temperature
Room temperature
Temperature
Hysteresis
Temperature
6ºC
Hysteresis
2ºC
Frost protection
Outside temperature
Room temperature

14
Heating circuits
Settings
Time clock
Holiday programme
Time clock
HC1 Boiler 1.1
HC2 Boiler 1.2
Time clock
Single day
Multiple days
Single day
Monday
Period1: 06:00-22:00
Period2: 00:00-00:00
Period3: 00:00-00:00
e. Time clock
Each heating circuit can be
programmed to a specic time clock
with three periods per day, single
days individually Monday through to
Sunday, or multiple days Monday to
Friday or Saturday and Sunday
Single / Multiple.....e.g.:
Heating circuits
Time clock
Holiday programme
Holiday programme
HC1 Boiler 1.1
HC2 Boiler 1.2
Holidays
Period 1
Start: 01/01/2014
End: 01/01/2014
f. Holiday programme
Each heating circuit can have up
to 8 holiday periods which are
programmed between start and end
dates.....e.g.:

15
Operating mode
DHW1 Boiler 1
Menu
Heating circuits
DHW
DHW
Status
Operating mode
Tank temperature
Settings
2. DHW Circuits
a. Operating mode selection:
The DHW circuit can be set to any
of the following:
The DHW circuit when congured has the following settings:
DHW1 Boiler 1
Standby
DHW
Operating mode
Tank temperature
Flow temperature
DHW1 Boiler 1
Tank temp day
Tank temp night
Tank temp holiday
Tank temperature
DHW1 Boiler 1
b. Tank temperature
A temperature can be set for each
DHW circuit for the following periods:
Day / Night / Holiday.....e.g.:
Tank temp day
65ºC

16
DHW
Tank temperature
Settings
Time clock
Holiday program
Settings
DHW1 Boiler 1
d. Settings
Each DHW circuit has a number
of settings that can be congured.
Most settings are only accessible
at Installer access levels.
Day / Night / Holiday.....e.g.:
DHW1 Boiler 1
One time boost
Primar pump
Legionalla
On/Off
One time boost 
One time boost
On/Off
Temperature
On/Off
One time boost 
One time boost
On/Off
Temperature
Temperture
60ºC
i. One time boost - One time boost
can be enabled and hot water
tank will be charged to set a
temperature at any required time.

17
DHW1 Boiler 1
One time boost
Primary pump
Legionalla
Frost Protection
Primary pump
Overrun time
Overrun speed
Minimum speed
Primary pump
Overrun time
Overrun speed
Minimum speed
Maximum speed
ii. Primary pump - This is where the
pump control parameters for the
Hot Water Tank primary charge
pump may be set..
Overrun time
10secs
Overrun speed
50%
Primary pump
Overrun speed
Minimum speed
Maximum speed
Primary pump
Minimum speed
Maximum speed
Minimum speed
10%
Maximum pseed
100%

18
DHW1 Boiler 1
Primary pump
Legionella
Frost prtoection
Frost protection
DHW minimum ow
LegionellaPrimary pump
Operation mode
Temperture
Interval
Legionella
Operation mode
Temperture
Interval
Legionella
Temperture
Interval
iii. Legionella - The legionella
functionality can be set to either a
xed weekday or a time interval.
The temperature can also be set.
iv. Frost Protection - The minimum
flow temperature for a frost
protection demand can be set.
None /Weekday /Interval
Temperature
65ºC
Interval
7day(s)
DHW minimum ow
8ºC

19
DHW circuits
Settings
Time clock
Holiday programme
Time clock
HC1 Boiler 1.1
HC2 Boiler 1.2
Time clock
Single day
Multiple days
Single day
Monday
Period1: 06:00-22:00
Period2: 00:00-00:00
Period3: 00:00-00:00
d. Time clock
Each DHW circuit can be
programmed to a specic time clock
with three periods per day, single
days individually Monday through to
Sunday, or multiple days Monday to
Friday or Saturday and Sunday
Single / Multiple.....e.g.:
DHW circuits
Time clock
Holiday programme
Holiday programme
HC1 Boiler 1.1
HC2 Boiler 1.2
Holidays
Period 1
Start: 01/01/2014
End: 01/01/2014
e. Holiday programme
Each DHW circuit can have up
to 8 holiday periods which are
programmed between start and end
dates.....e.g.:

20
3. INSTALLER CONNECTIONS
I1 I2 I3 I4
123 1234 12 12
I5 I6
123456 1234
I7 I8 I9 I10
12 123 123456 12345678
PELV
Interlock 0-10VPump control OpenTherm Header
NO
DHW Tank /
Room 2 Room 1
Outside
Temp.
MFR4
S1 GND S2 GND S3 GND S4 GNDOT1+ OT1- OT2+ OT2-PWM GND 10V10V GNDI0 I1
L
Mains Supply
230V 50Hz
Demand inputs
N
C
Interlock
NO PE C
230V 50Hz
Auxiliary
MFR1 MFR2 MFR3
C
L N PE SL1 L SL2 L ~ ~
Mains Voltage/230V 50Hz
PELV
Volts Free Contacts
CNO PE NO
*Note: The items grayed out are not standard and are connections provided by the relevant option kits.
l1 Mains Supply Connector, 230V
50Hz. Live, Neutral, PE.
l2 Demand inputs, Multifunctional,
230V 50Hz. Typical setting:
SL1, Heating Circuit 1
SL2, Heating Circuit 2/DHW
l3 Optional Interlock input, 230V
50Hz
l4 Auxiliary Mains Supply Output,
230V 50Hz. Live, Neutral.
Internal Pump Power Connection.
I5 Multifunction Volts Free Relay
Outputs, 24V DC to 230V 50Hz.
Typical setting:
MFR1 Heating Circuit 1 Pump
MFR2 DHW Circuit Pump
Internal Pump PE Connection.
I6 MFR3 Burner On Indication
MFR4 Boiler Fault Indication
PELV Only
I7 Optional Interlock input.
I8 N/A
I9 Boiler Control:
0-10V Capacity or Temperature.
OpenTherm Interface 1. Boiler, Heating Circuit 1 and/or
DHW Circuit Control.
OpenTherm Interface 2. Heating Circuit 2 Control.
I10 Optional Sensors:
Header Sensor for Cascade Control.
DHW Tank Temperature or Heating Circuit 2 Room
Temperature.
Heating Circuit 1 Room Temperature.
Outside Temperature Sensor for Heating Curve.
KEY
KEY
KEY