
G-2 F-111280_EN • 02
Table of ConTenTs
General InformatIon ................................G-4
Liabilities of the Manufacturer, the Installer
and the End user ..............................................G-4
About this Manual ............................................G-5
Safety Instructions ...........................................G-6
Package Contents ...........................................G-7
Boiler Marking ..................................................G-7
Product descrIPtIon ...............................G-8
NESTA CHROME 24-32-38-45 ........................G-8
General Description..........................................G-8
Frost Protection .......................................................G-8
Safety Devices .........................................................G-8
Optional equipment .................................................G-8
Control Panel and Main Functions.................G-10
Symbols and Messages on the Control Panel ...G-11
technIcal sPecIfIcatIons ........................G-12
Dimensions and Clearances...........................G-12
Performance and
Eciency Data ...............................................G-14
ErP Data .........................................................G-14
Combustion Data ...........................................G-15
Electrical Data ................................................G-15
Gas Data ........................................................G-16
Gas categories ...............................................G-16
Hydraulic Data................................................G-17
Pressure Drop Curve ......................................G-17
Flow Rate .......................................................G-17
InstructIons for the user......................G-18
Safety Instructions for the User......................G-18
Periodic checks .............................................U-19
Starting the Appliance....................................U-20
Stopping the Appliance..................................U-20
What to Do if... ...............................................U-20
Operating the Controller - End User Level .....U-21
Basic Settings ................................................U-24
Safety Instructions for the Installation............U-27
Handling the Product .....................................U-28
Unpacking the Product ..................................U-28
Installing and Preparing the Boiler .................U-28
Installing the Wall Bracket ..............................U-28
Installing and Removing the Condensate Trap ... U-29
Removing and Installing the Front Panel........U-30
Requirements for the Hydraulic Connections ..... U-31
Water Quality Requirements to Prevent
Scaling and Corrosion....................................U-32
Typical Hydraulic Connections - Heating Circuit.U-33
Hydraulic Connections - Cascaded boilers,
with External Domestic Hot Water Tank and
Plate Heat Exchanger.....................................U-34
Hydraulic Connections - Cascaded boilers,
with External Domestic Hot Water Tank and
Low Loss Header ...........................................U-35
Safety Instructions for the Gas Connection ...U-36
Conversion to Propane...................................U-37
Adjustment of Fan Speeds.............................U-38
Combustion Adjustment after Gas Conversion .. U-39
Safety Instructions for the Chimney Connections.U-41
General Instructions for the Installation of
AIC-approved Chimney Components............U-42
Chimney Connection......................................U-43
AIC-Approved Chimney Components............U-46
Engineering the Chimney System ..................U-48
Accessories ....................................................U-48
Calculation of the Chimney Length ................U-48
Equivalent Length of Chimney Components .......... U-48
Maximum Chimney Length (terminals incl.)............. U-48
Safety Instructions for the Electrical
Connections ...................................................U-49
Cables ............................................................U-49
Routing the Cables.........................................U-49
Wiring Diagram...............................................U-50
Accessing the High and Low Voltage Terminal
Strips and Electronic Board ...........................U-52
commIssIonInG .......................................u-53
Safety Instructions Before Start-up................U-53
Filling the System ...........................................U-53
Start-up and Commissioning .........................U-54
Combustion Adjustments (G20/G25/G31) .....U-55
Combustion Adjustments (G20Y20)...............U-55
Commissioning Wizard...................................U-56
Accessing the Commissioning Wizard.................... U-56
General Structure of the Commissioning Wizard .... U-57
maIntenance..........................................u-60
Safety Instructions for Maintenance ..............U-60
Maintenance Requirements ...........................U-61
Shutting Down for Maintenance.....................U-62
Draining the Boiler..........................................U-62
Restarting after Maintenance .........................U-62
Removing and Installing the Ignition and
Ionisation Electrodes......................................U-63
Removing and Installing the Fan and Air-Gas
Mixer Assembly..............................................U-64
Removing and Installing the Burner ...............U-66
Checking and Cleaning the Combustion
Chamber.........................................................U-68
Checking the Flue Pressure Switch operation...U-68
addItIonal InformatIon for the Installer.u-69
Optional Accessories .....................................U-69
Extension Modules................................................. U-69
Web Server Module ............................................... U-69
Cascade module.................................................... U-69
Hydraulic kits ......................................................... U-69
Boilers in a Cascade System .........................U-70
Weather Compensation Curve .......................U-72
Boiler Settings for the Installer .......................U-73
Access Levels........................................................ U-73
Selecting the User Level & Accessing the Complete
Parameter List ....................................................... U-73
Menus and Settings ............................................... U-73
Quick access to functions for the Installer.....U-74
Structure of Menus for the Installer................U-75
Error Codes and Solutions .............................U-78
Performing Reset ...........................................U-83
Troubleshooting..............................................U-84
Maintenance Messages .................................U-85
Installation Checklist ......................................U-86
Combustion Parameters - Log Sheet.............U-89
Water Parameters - Log Sheet.......................U-90
declaratIon of conformIty ....................u-91