KICE PD Series User manual

1
Kice Industries, Inc. 041019 APU-M01-0001
II 3D c
Skilled Air for Industry
2014/34/EU
Conrm ATEX info
Operators Manual
Kice PD Blower

2
Kice Industries, Inc. APU-M01-0001
041019

When you purchased your new Kice equipment, you bought a dependable and quality-built product.
The range of equipment manufactured by Kice should satisfy nearly every conceivable industrial
air-handling need.
We are proud of our products and the people at Kice who build them. At Kice, we start in our own
foundry and follow the design and manufacturing standards that have proven superior for more than
60 years.
This owner’s manual is intended as a guide for proper installation, operation and maintenance to keep
your Kice equipment operating safely and eciently on the job. Service and factory reconditioning
information is also included for your benefit.
Sincerely,
Drew Kice
President
Kice Industries, Inc.
Warranty
The Company (Kice Industries, Inc.) warrants the equipment manufactured by the Company to be free
of defects in material and workmanship for a period of one year from the date of shipment. Company
agrees to repair or replace, at its option, any parts found to be defective in the opinion of the Company.
Company is not liable for any costs in connection with the removal, shipment or reinstallation of said
parts. This warranty does not apply to abrasion, corrosion, or erosion.
Purchaser agrees to look to the warranty, if any, of the manufacturer or supplier of equipment
manufactured by others and supplied to the Company for any alleged defects in such equipment and
for any damages or injuries caused thereby or as a result thereof.
PURCHASER SHALL BE RESPONSIBLE FOR COMPLIANCE WITH ELECTRICAL
COMPONENT MANUFACTURER’S RECOMMENDATIONS, UNDERWRITERS CODE
AND ALL SAFETY PRECAUTIONS.
The only warranty extended under this agreement is the above express warranty and there are no
other warranties, express or implied, including warranties of merchantability, fitness for a particular
purpose or otherwise which extends beyond the face hereof. The Company and its dealers shall not in
any event be liable for consequential or incidental damages and this agreement provides purchaser’s
sole and exclusive remedy. Any actions for breach of this agreement or warranty must be commenced
within one year after the cause of action has occurred.

3
Kice Industries, Inc. 041019 APU-M01-0001

1. Introduction 2
Warranty 2
2. Important Kice Air Power Unit Information 4
3. General Information 5
4. Safety Precautions 7
5. Delivery Inspection 10
6. Storage 10
7. Installation 12
8. Operation and Start-Up Procedure 20
9. Maintenance and Service 23
10. Troubleshooting 25
11. Disassembly of Air Power Unit 27
12. Assembly of Air Power Unit 29
13. Special Tools 34
14. Torque Values for Maintenance and Installation 35

4
Kice Industries, Inc. APU-M01-0001
041019
Important Kice Air Power Unit Information
Write down the MODEL and SERIAL NUMBER of the Kice Air Power Unit, along with the same
information for the auxiliary equipment. (Airlock valves, fans, speed reducers, motors, and sheaves
size, type and any special modifications to standard).
For additional information, application assistance or special service, please contact us by phone at
316-744-7151 or email at [email protected]. We’ll need to know the MODEL and SERIAL NUMBER of your
Kice Air Power Unit. For ready reference, please record this information and the date of delivery or
installation on the lines below. See the General Information section for the location of model and serial
number.
Model
Serial Number
Date of Delivery or Installation / /
Additional Notes:


5
Kice Industries, Inc. 041019 APU-M01-0001

To The Owner
The purpose of this manual is to assist owners and operators with installing, maintaining and
operating the Kice Air Power Unit. Please read it carefully; information and instructions furnished can
help you achieve years of dependable performance. Separate manuals may be required for the
auxiliary equipment. They contain additional information that may not be repeated in this manual.
Please contact the Kice Customer Service Department if additional manuals are needed.
Using This Manual
General operation and maintenance guidelines are outlined for owners and operators of Kice Air
Power Units. Operating conditions vary considerably and cannot be addressed individually. Through
experience however, operators should have no diculty in developing good operating, safety and
monitoring skills.
The terms “disconnect and lockout” or “lockout/tagout” as used in this manual means that power to
the Kice Air Power Unit has been disconnected through the use of a padlockable, manual power cuto
or power lockout switch pursuant to 29CFR1910.147.
Photographs and illustrations were current at the time of printing but subsequent production changes
may cause your Kice Air Power Unit to vary slightly in detail. Kice Industries, Inc. reserves the right to
redesign and change the air power unit as deemed necessary, without notification. If a change has
been made to your Kice Air Power Unit that is not reflected in this owner’s manual or the Illustrated
Parts Lists, write or call Kice Industries, Inc. for current information and parts.
Model and Serial Number
The model of the Kice Air Power Unit, serial number and date of manufacture can be found stamped
on the metal identification plate (see Figure 1) located on the frame structure (see Figure 2).
Figure 1 Figure 2

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Kice Industries, Inc. APU-M01-0001
041019
General Information Continued
Kice Air Power Unit Parts and Service
Use original Kice Air Power Unit replacement parts only. These parts are available from Kice
Industries, Inc. only. To obtain prompt, ecient service always provide the correct model and serial
number when ordering parts:
For service or assistance ordering parts, contact the Customer Service Department or Quick Ship
Department.
Kice Industries, Inc.
5500 Mill Heights Drive
Wichita, Kansas 67219-2358
Toll Free: [phone]
Main Phone: [phone]
Fax: [phone]
IMPORTANT: Any unauthorized modification, alteration or use of non-approved attachments or drive
units voids the warranty and releases Kice Industries, Inc. from any liability arising from subsequent use
of this equipment. Each Kice Air Power Unit is configured to be used in a specific type of system,
handling particular types of material. Using a Kice Air Power Unit for any purpose other than that for
which it was designed could result in personal injury as well as product or property damage.
Kice equipment is designed and built to provide years of operation. As with any equipment, the
following rules are essential for trouble-free operation:
• Proper installation.
• Regular maintenance.
• Correct operation within original design parameters.
• Proper application within a process.
Failure to properly install, maintain or operate Kice equipment can result in a variety of problems,
including but not limited to: poor equipment performance, decreased equipment life, equipment
failure, or dangerous operating conditions.
NOTICE: Purchased items (such as speed sensors, motors, and positive pressure pumps other than
Kice branded) are covered by the manufacturer’s warranty. If there is a problem with a purchased item,
check with the local supplier or service representative.

7
Kice Industries, Inc. 041019 APU-M01-0001

Safety Symbols
Hazard Levels
The following definitions are used to identify hazard levels:
This safety alert symbol is used to call your attention to an important safety message on
equipment, safety decals and in manuals, to warn you of possible danger to your personal
safety. When you see this symbol, be alert. Your personal safety or the safety of others may
be aected. Follow the instructions in the safety message.
Safety Decals
The Kice Air Power Unit decals should not be removed, covered, painted or otherwise become
illegible. If this occurs they should be replaced immediately. Contact Kice Industries, Inc. Customer
Service Department for replacements.
The following safety decals will be located on the Kice Air Power Unit. Look for them!
DANGER (RED) – Danger is used to indicate the presence of a hazard that WILL cause
SEVERE personal injury, death or substantial property damage if the warning is ignored.
WARNING (ORANGE) – Warning is used to indicate the presence of a hazard that CAN
cause SEVERE personal injury, death or substantial property damage if the warning is
ignored.
CAUTION (YELLOW) – Caution is used to indicate the presence of a hazard that WILL or
CAN cause MINOR personal injury or property damage if the warning is ignored.

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Kice Industries, Inc. APU-M01-0001
041019
S P
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• 


• 

• 


• 


• 
󰀨

• 󰀨


• 

• 


WARNING: All owners and operators should read this manual and be instructed in safe
operating and maintenance procedures before attempting to uncrate, install, operate, adjust
or service this equipment.
Safety Precautions Continued

9
Kice Industries, Inc. 041019 APU-M01-0001
Safety Precautions Continued
• 




• 
󰀨

• 


• 



• 

• 
• 
• 

• 

• 󰀩
• 
• 



• 

• 

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• 
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• 

• 
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• 
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• 
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• 

• 
• 
• 


Kice Industries, Inc. APU-M01-0001
041019

The Kice Air Power Unit has been inspected at Kice and should be in excellent condition upon delivery.
A thorough customer inspection of the Kice Air Power Unit should be completed upon receipt to verify
its condition.
The Kice Air Power Unit and accessories should be inspected upon receipt for any shipping damage.
Check for free operation of all moving parts before signing o on the receiver.
NOTICE: Delivery inspection should be completed before signing carrier’s release.
When a carrier signs the Kice Industries, Inc. bill of lading, the carrier accepts responsibility for any
subsequent shortages or damage, evident or concealed. Therefore any resulting claim must be made
against the carrier by the purchaser. Evident shortage or damage should be noted on the carrier’s
delivery document before signature of acceptance. Inspection by the carrier for damage, evident or
concealed, must be requested.
Complete a visual inspection paying particular attention to guards, overall external condition,
protrusions (i.e. mating flanges, attachment points, valves, etc.) and safety decals while the Kice
Air Power Unit is still secured to the freight platform.
Kice Air Power Units are shipped in many dierent configurations. Some units are completely
assembled and skidded when size permits. These units may be handled and moved using good
rigging techniques, being careful to avoid concentrated stresses that will distort any of the parts. Items
or parts of the air power unit that are shipped knocked down will be clearly labeled for reassemble. If
the air power unit is not to be installed promptly, store it in a clean, dry location to prevent rust and
corrosion of steel components. If outdoor storage is necessary, protection should be provided. Cover
the inlet and outlets to prevent the accumulation of dirt and moisture inside the body.

Long Term Storage
1. Spray the interior (lobes, housing and end plates) with a rust preventative.
2. Fill both end reservoirs with the recommended level of oil.
3. Firmly attach a very prominent tag stating that the end reservoirs contain oil and must be drained
and refilled to proper levels prior to startup.
4. Apply rust preventative grease to the drive shaft.
5. Attach a desiccant bag to either of the port fitting caps to prevent condensation from occurring
inside the air power unit. Make sure any desiccant bag (or bags) is so attached to the covers that
they will be removed when dust cover is removed. It is imperative that these be removed before
startup of the air power unit.