Kilews SKD-BN830L User manual

OPERATION AND MAINTENANCE MANUAL
SKD-BN830L
SKD-BN850L
SKD-BN830LF
SKD-BN830P
SKD-BN850P
SKD-BN830PF
SKD-BN730L
SKD-BN730P
SKD-BN722LF
SKD-BN722PF
DC-TYPE Non-Carbon-Brush Electric Screwdrivers
KILEWS INDUSTRIAL CO., LTD.
http://www.kilews.com
Y2F119A-E-002

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Metal Assembly Screwdrivers are designed for installing threaded fasteners in light industrial and appliance
manufacturing applications.
KILEWS is not responsible for customer modification of tools for applications on which KILEWS was not
consulted.
Important safety information enclosed.
Read all these instructions before placing tool in service or operation this tool and save these instructions. It is
the responsibility of the employer to place the information in this manual into the hands of the operator. Failure
to observe the following warnings could result in injury. When using electric tools, Basic safety precautions
should always be followed to reduce the risk of fire, electric shock and personal injury, including the following:
WARNING
NOTICE

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WARNING! Read all instructions Failure to follow all instructions listed below may result
in electric shock fire and/or serious injure. The term “power tool” in all of the warning listed
below refer to your mains operated (corded) power tool or battery operated (cordless)
power tool.
SAVE THESE INSTRUCTIONS
1) Electrical Safety
a) Keep work area clean and well lit. Cluttered and dark areas invite accidents.
b) Do not operate power tools in explosive atmosphere, such as in the presence of flammable liquids,
gases or dust. Power tools creat sparks which may ignite the dust of fumes..
c) Keep children, and bystanders away while operating a power tool. Distractions can cause you to lose
control.
2) Electrical Safety
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter
plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of
electric shock.
b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c) Don’t expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of
electric shock.
d) Do not abuse the cord. Never use the cord to carrying, pulling or unplugging the power tool. Keep
cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk
of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of
cord suitable for outdoor use reduces the risk of electric shock .
3) Personal Safety
a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not
use power tool while you are tired or under the influence of drugs, alcohol, or medication. A moment
of inattention while operating power tools may result in serious personal injury.
b) Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid
safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
Rubber gloves and non-skid footwear are recommended when working outdoors.
c) Avoid accidental starting. Ensure the switch is in the off position before plugging in. Carrying power
tools with your finger on the switch or plugging in power tools that have the switch on invites accidents.
d) Remove any adjusting keys or wrench before turning the power tool on. A wrench or a key that is left
attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the
power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair,clothing, and gloves away
from moving parts. Loose clothes, jewellery, or long hair can be caught in moving parts
g) Secure work.Use clamps or a vice to hold the work. It is safer than using your hand and frees
both hands to operate the tool.
h) If devices are provided for the connection of dust extraction and collection facilitys, ensure these
are connected and properly used. Use of these devices can reduce dust related hazards.
Important Safety Rules

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4) Power tool Use and Care
a) Do not force the power tool. Use the correct power tool for your application. The correct power tool
will do the job better and safer at the rate for which it was designed.
b) Do not use power tool if switch does not turn it on or off. Any power tool that cannot be controlled with
the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source before making any adjustments, changing accessories,
or storing the power tools. Such preventive safety measures reduce the risk of starting the power tool
accidentally.
d) Store idle power tools out of reach of children and do not allow persons unfamiliar with the power
tool or these instructions to operate the power tool. Power tools are dangerous in the hands of
untrained users.
Do not let visitors touch the tool or extension cord. All visitors should be kept away from work area.
e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and
any other condition that may affect the power tools operation. If damaged, have the power tool
repaired before use. Many accidents are cause by poorly maintained power tools.
Inspect extension cords periodically and replace, if damaged.
f) Keep cutting tools sharp and clean, Properly maintained cutting tools with sharp cutting edges are less
likely to bind and are easier to control.
g) Use the power tools, accessories and tool bits ect., in accordance with these instructions and in the
manner intended for the particular type of power tool, taking into account the working conditions
and the work to be performed. Use of the power tool for operations different from intended could result in
a hazardous situation.
5) SERVICE
a) Have your power tool serviced by qualified repair person using only indentical replacement parts, This will
ensure that the safety of the power tool is maintained.
Additional information shall be provide
a) Instruction for putting into use
1. Setting-up or fixing power tool in a stable position as appropriate for power tools which can be mounted
on a support.
2. Assembly
3. Connection to power supply, cabling, fusing, socket type and earthing requirements.
4. Illustrated description of functions.
5. Limitations on ambient conditions.
6. List of contents.
b) Operating Instructions.
1. Setting and testing.
2. Tool changing.
3. Clamping of work.
4. Limits on size of work piece.
5. General instructions for use.
c) Maintenance and servicing.
1. Regular cleaning, maintenance, and lubrication.
2. Servicing by manufacture or agent, list of addresses.
3. List of user-replaceable parts.
4. Special tools which may be required.

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WARNING！
DO NOT OPERATE THIS TOOL WITHOUT
PROTECTIVE EARTH CONNECTED
1、This tool should be grounded while in use to protect the operator from electric shock. NOTICE ! To ensure
the grounding result, the grounding conductor of the power cord must be well connected with the
grounding terminal of power facility. This tool is equipped with grounding conductors. The Green(or Green
and Yellow)conductor in the Power Cord is the grounding wire. Never connect Green (or Green and
Yellow) to a live terminal. The grounding wires in this tool can not only earth the electric leakage safely,
but also can eliminate ESD-the electrostatic that tool occurred while in use.
2、The grounding is the most important task a user. Periodically, depends on the working condition and
circumstance, for maintaining a good function the user has to check the grounding condition every 3~6
months by an electric meter and following simple steps; Set the Ohm meter to level R*100(Ohm).
Touching 2 test rods (“＋”＆”－”) together and reset the meter to “0”. Using the Red(“＋”) rod to touch the
Grounding wire on the Plug of controller’s cord, and the Black(“－”) rod to the end of Bit Head. It stands
for the grounding is normal if the meter is read as close as to “0”. For getting a normal indication on the
meter while in testing, need to press the test rods firmly to the testing objects.
3、The instrument QC of the tool is performed before the tool ex-factory. The grounding continuity test is
conducted by input 26A voltage to the end of earth terminal, and subject to the resistance value lower
than 0.3Ohm.
Grounding Instructions

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1) Whenever changing a bit, make certain the Forward / Reverse Switch is in the “ OFF “ position and tool is
unplugged.
2) Do not allow chemicals such as acetone, benzene, thinner, trichloroethylene ketone, or other similar
chemicals to come in contact with the screwdriver housing as damage will result.
3) Do not drop or abuse the screwdriver.
4) Do not adjust the torque setting higher than 8 on the torque scale.
5) There should be a tool rest interval when cycles three seconds or longer. This tool is intended for a duty
cycle of 1.0 sec on, 3.0 sec off.
6) Do not use this screwdriver for tightening wood screws. This is “ Metal Assembly Screw Driver ”
7) Do not operate the Forward / Reverse Switch the motor is running.
8) Whenever a tool is not being used, move the Forward / Reverse Switch to the “OFF” position and unplug
the screwdriver.
9) Don't touch For&Rew Switch during operating for keeping system from wrong judgement.
10) Use cable for the external counter and I/O box is shield cable for avoidance of electrical interference
Use Anti-interference lines.
●Do not drop or abuse the tool.
●Whenever a tool is not being used, position the Power Switch to the “OFF” position and unplug the power
cord.
OperationsCautions
CAUTION

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Attaching / detaching bit and bit type
Push up the holder clamp by finger tip, and it will be unlocked. Thus, the bit can be freely attached and
detached (single finger notion type) select such a bit whose shank is equal to the size shown below.
Insert the power plug into a receptacle and set the changeover switch to “F”position.
Apply the bit to the screw head and press the lever or push main body to, then the switch will be turned
ON to start the motor running.
When the screw is tighten and reach the torque that you had set, The tool will stopped automatically.
To reset the tool by releasing the lever to the original position or releasing the bit From the screw head.
To return the screw, set the changeover switch to “R” position.
Maintenance and Inspection:
1.The screw driver must be operated in top condition, one day working hour must be
not more than eight hours.
2.Please note don’t let the motor get over heated, every minute use 10~15 screws to operate.
3.The frequency use of this electric screw driver is over than eight hours a day, still it needs periodically
testing and treatment. Every 5-6 months.
4.Inspect tool cords periodically and if damaged, have them repaired by an authorized service facility.
Inspect extension cords periodically and replace if damaged.
5.Do not remove any labels. Replace any damaged label.
Description of Operation
Servicing

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1. The use of other than genuine KILEWS replacement parts may Result in decreased
tool performance and increased maintenance, and may invalidate all warranties.
2. All repairs and maintenance of this tool and its word must be performed by an authorized service center.
3. KILEWS is not responsible for customer modification of tools for applications on which KILEWS was not
consulted.
4. Repairs should by made only by authorized, trained personnel. Consult your nearest KILEWS authorized
service center.
5. It is the responsibility of the employer to place the information in this manual into the hands of the operator.
DO NOT ATTEMPT TO REPAIR THIS
ELECTRIC SCREW DRIVER
SAVE THESE INSTRUCTIONS
DO NOT DESTROY
CAUTION
CAUTION

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* 1N.m=10.2Kgf.cm 1N.m=8.85Lbf.in
1. Bit Type：No.00 ．．． Bit use in dia 1.3~1.8mm screw
No. 0．．．． Bit use in dia 1.8~2.0mm screw
No. 1．．． ．Bit use in dia 2.0~2.6mm screw
No. 2．． ．．Bit use in dia 3.0~4.0mm screw
SKD-BN830 with BIT 2# 2 Pcs.
SKD-BN850 with BIT 2# 2 Pcs.
SKD-BN830F withBIT 2# 2Pcs.
2. Suspension rack and Torque fixing ring acceptable for use with the tool are available from KILEWS
catalogue.
3. Torque Fixing Ring KC-7C 1 Pcs.
MODEL SKD-BN830L SKD-BN830LF SKD-BN830P SKD-BN830PF SKD-BN850L SKD-BN850P
Input voltage(DC) DC 40V
Power Consumption 90W 90W 90W 90W 120W 120W
Torque
(kgf.cm) 10-30 10-30 10-30 10-30 20-50 20-50
(Lbf.in) 8.67-26.02 8.67-26.02 8.67-26.02 8.67-26.02 17.35-43.37 17.35-43.37
(N.m) 0.98-2.94 0.98-2.94 0.98-2.94 0.98-2.94 1.96-4.9 1.96-4.9
Repeatable Torque Accuracy
(%) ±3%
Torque Adjustment Step less
Unloaded Rotation
Speed (R.p.m) )±10% HI 1000 2000 1000 2000 1000 1000
Screw Size Dia(mm)
Machine
screw 2.6~4.0 2.6~4.0 2.6~4.0 2.6~4.0 4.0~5.0 4.0~5.0
Tapping
screw 2.6~3.5 2.6~3.5 2.6~3.5 2.6~3.5 ≤4 ≤4
Weight (g) 836
Length (mm) 278
Model of Torque Fixing Ring KC-7
Power controller SKP-40B(BN6PIN)
Signal Controller KL-SCBSN
Model of Suspension Rack KH-2
Bit Type
Specifications
Accessories

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* 1N.m=10.2Kgf.cm 1N.m=8.85Lbf.in
1. Bit Type：No.00 ．．． Bit use in dia 1.3~1.8mm screw
No. 0．．．． Bit use in dia 1.8~2.0mm screw
No. 1．．． ．Bit use in dia 2.0~2.6mm screw
No. 2．． ．．Bit use in dia 3.0~4.0mm screw
SKD-BN730 with BIT 2# 2 Pcs
SKD-BN722F with BIT 2# 2 Pcs.
2. Suspension rack and Torque fixing ring acceptable for use with the tool are available from KILEWS
catalogue.
3. Torque Fixing Ring KC-7C 1 Pcs.
MODEL SKD-BN730L SKD-BN730P SKD-BN722LF SKD-BN722PF
Input voltage(DC) Input voltage(DC)
Power Consumption 55W
Torque
(kgf.cm) 10-30 10-30 5~22 5~22
(Lbf.in) 8.67-26.02 8.67-26.02 4.34~19.096 4.34~19.096
(N.m) 0.98-2.94 0.98-2.94 0.49~2.156 0.49~2.156
Repeatable Torque Accuracy (%) Repeatable Torque Accuracy (%)
Torque Adjustment Torque Adjustment
Unloaded Rotation Speed
(R.p.m) )±10%
HI 1200 1200 2000 2000
LO 900 900 1500 1500
Screw Size Dia(mm)
Machine
screw 2.6~4.0 2.6~4.0 2.6~4.0 2.6~4.0
Tapping
screw 2.6~3.5 2.6~3.5 2.6~3.5 2.6~3.5
Weight (g) 836
Length (mm) 278
Model of Torque Fixing Ring KC-7
Power controller SKP-BE32HL(BN6PIN)
Signal Controller KL-SCBSN
Model of Suspension Rack KH-2
Bit Type
Specifications
Accessories

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To adjust the torque on these screwdrivers. Proceed as follows :
1. Determine the torque output of the tool by checking a tightened Fastener with a torque wrench.
2. Increase or decrease the torque by rotating the Spring Adjusting Ring. Rotating the Ring clockwise to a
higher number on the torque Scale increase torque output while rotating the Ring counterclockwise to a
lower number decreases the torque output.
3. Check the adjustment with a torque wrench. A number of factors will affect torque output from one job to
another. Final torque adjustment should be made at the job through a of series of gradual increase.
Always start below the desired torque and work upward.
4. Adjust the bit torque by changing the driving in length of the adjust ring at the end.
5. The relationship between torque scale and bit torque is as shown Ring, in the torque diagram. The
figures of torque scale do not indicate bit torque values. However, the clamping torque of screw itself is
different form type, size, material of the screw and the material of its mating part. Use it as standard to
obtain an appropriate clamping torque.
6. The (Return torque method) in which once-clamped screw is returned with torque wrench or the like is
available as one of torque control methods however, note that the measured values by the return torque
method generally appear in 10%~30% lower than the actually clamping torque.
7. The torque checker measures the torque of screwdriver. The clamping torque of screw itself is different
from the clamped conditions. Understand the correlation between clamping torque values and the torque
checker values perform the torque control properly.
1. Also in reverse rotation, the clutch is turned off in such manner as in normal rotation, stopping the motor
running. Accordingly, when the screw tightened at a large torque, set it to a higher torque scale.
2. The number from zero to eight on the Torque Scale are reference number only and not an indication of
actual torque output .
3. The power supplier will generate low power when the button of the power controller is switched to "LO."
Also, the electric screwdriver's torque output setting value should be adjusted to middle torsion value
accordingly.
4. Please refer to Kilews website http://www.kilews.com for the detail component list.
CAUTION
Torque Adjustment Operation

DANMARK: EF/EC/EU OVERENSSTEMMELSESERKLÆRING
U.K. & IRELAND: EC/EU DECLARATION OF CONFORMITY
DEUTSCHLAND: EG/EU KONFORMITÄTSERKLÄRUNG
SVERIGE: EG/EU ÖVERENSSTÄMMELSE FÖRSÄKRAN
VI, HIMOUNT INDUSTRIAL CO., LTD.No.68-9, Ln. 506, Sec. 1, Xinan Rd., Wuri Dist., Taichung City 414, Taiwan,
ERKLÆRER HERVED UNDER VORT FULDE ANSVAR AT PRODUKTET, SOM DENNE ERKLÆRING ER
GÆLDENDE FOR, ER I OVERENSSTEMMELSE MED DE KRAV SOM FINDES I EUROPA-PARLAMENTETS OG
RÅDETS DIREKTIV AF 17. MAJ 2006 OM MASKINER (2006/42/EF, 2014/35/EU OG 2014/30/EU).
WE, HIMOUNT INDUSTRIAL CO., LTD.No.68-9, Ln. 506, Sec. 1, Xinan Rd., Wuri Dist., Taichung City 414, Taiwan,
DECLARE UNDER OUR SOLE RESPONSIBILITY THAT THE PRODUCT TO WHICH THIS DECLARATION RELATES,
IS IN CONFORMITY WITH THE REQUIREMENTS OF THE DIRECTIVE OF THE EUROPEAN PARLIAMENT AND OF
THE COUNCIL OF 17 MAY 2006 ON MACHINERY (2006/42/EC, 2014/35/EU AND 2014/30/EU).
WIR, HIMOUNT INDUSTRIAL CO., LTD.No.68-9, Ln. 506, Sec. 1, Xinan Rd., Wuri Dist., Taichung City 414, Taiwan,
ERKLÄREN HIERMIT IN ALLEINIGER VERANTWORTUNG, DASS DAS PRODUKT, AUF DAS SICH DIESE
ERKLÄRUNG BEZIEHT, DEN ANFORDERUNGEN DER RICHTLINIE DES EUROPÄISCHEN PARLAMENTS UND
DES RATES VOM 17. MAI 2006 ÜBER MASCHINEN (2006/42/EG, 2014/35/EU UND 2014/30/EU).
VI, HIMOUNT INDUSTRIAL CO., LTD.No.68-9, Ln. 506, Sec. 1, Xinan Rd., Wuri Dist., Taichung City 414, Taiwan,
FÖRKLARAR HÄRMED PÅ VÅRT FULLA ANSVAR ATT PRODUKTET FÖR VILKEN DENNA DEKLARATION GÄLLER,
ÖVERENSSTÄMMER MED KRAVEN I EUROPAPARLAMENTETS OCH RÅDETS DIREKTIV AV DEN 17 MAJ 2006
OM MASKINER (2006/42/EG, 2014/35/EU OCH 2014/30/EU).
NAVN OG ADRESSE PÅ DEN PERSON, DER HAR BEMYNDIGELSE TIL AT UDARBEJDE DEN TEKNISKE
DOKUMENTATION/NAME AND ADDRESS OF THE PERSON AUTHORISED TO COMPILE THE TECHNICAL
FILE/NAME UND ANSCHRIFT DER PERSON, DIE BEVOLLMÄCHTIGT IST, DIE TECHNISCHEN UNTERLAGEN
ZUSAMMENZUSTELLEN/NAMN OCH ADRESS TILL DEN PERSON SOM ÄR BEHÖRIG ATT STÄLLA SAMMAN DEN
TEKNISKA DOKUMENTATIONEN
Folke-Larsens Eftf. A/S
Ejby Industrivej 106, DK-2600 Glostrup, Danmark
MODEL/MODELL 75615
STED OG DATO FOR UDSTEDELSEN/ PLACE AND DATE OF ISSUE/ORT UND DATUM DER AUSSTELLUNG/ORT
OCH DATUM FÖR UTFÄRDANDET
TAIWAN, January 06, 2016
NAVN OG STILLING PÅ UDSTEDEREN/NAME AND POSITION OF ISSUER/NAME UND POSITION DES
ERSTELLERS/NAMN OCH POSITION PÅ EMITTENTEN