Kilews SK-205LS User manual

OPERATION AND MAINTENANCE MANUAL
AC-TYPE 全自動手按
AC-TYPE 全自動下壓
AC-TYPE 半自動手按
DC-TYPE 全自動手按
DC-TYPE 全自動下壓
AC-TYPE Automatic Trigger Start Series
AC-TYPE Automatic Push Start Series
AC-TYPE Semi-Automatic Trigger Start Series
DC-TYPE Automatic Trigger Start Series
DC-TYPE Automatic Push Start Series
KILEWS INDUSTRIAL CO., LTD.
http://www.kilews.com
Y2F001-001

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INDEX
1、 Important Safety Instructions……………………………… 6
2、 Grounding Instructions………………................................ 7
3、 Operations Cautions………………………………………... 9
4、 Description Of Operation…………………………………... 10
5、 Servicing…………………………………………………...... 10
Parts List………………………………………………………..Appendix
Specifications…………………………………………………..Appendix
Accessories……………………………………………..……...Appendix
Torque Adjustment Operation…………………………….….Appendix

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Metal Assembly Screwdrivers are designed for installing threaded fasteners in light industrial and
appliance manufacturing applications.
KILEWS is not responsible for customer modification of tools for applications on which KILEWS was not
consulted.
Important safety information enclosed.
Read all these instructions before placing tool in service or operation this tool and save these instructions.
It is the responsibility of the employer to place the information in this manual into the hands of the operator.
Failure to observe the following warnings could result in injury. When using electric tools, Basic safety
precautions should always be followed to reduce the risk of fire, electric shock and personal injury,
including the following:
WARNING
NOTICE

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
WARNING! Read all instructions Failure to follow all instructions listed below may result in electric shock
fire and/or serious injure. The term “power tool” in all of the warning listed below refer to your mains
operated (corded) power tool or battery operated (cordless) power tool.
SAVE THESE INSTRUCTIONS
1) Electrical Safety
a) Keep work area clean and well lit. Cluttered and dark areas invite accidents.
b) Do not operate power tools in explosive atmosphere, such as in the presence of flammable
liquids, gases or dust. Power tools creat sparks which may ignite the dust of fumes..
c) Keep children, and bystanders away while operating a power tool. Distractions can cause you to
lose control.
2) Electrical Safety
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will
reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c) Don’t expose power tools to rain or wet conditions. Water entering a power tool will increase the risk
of electric shock.
d) Do not abuse the cord. Never use the cord to carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase
the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use.Use of
cord suitable for outdoor use reduces the risk of electric shock .
3) Personal Safety
a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do
not use power tool while you are tired or under the influence of drugs, alcohol, or medication. A
moment of inattention while operating power tools may result in serious personal injury.
b) Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid
safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal
injuries.
Rubber gloves and non-skid footwear are recommended when working outdoors.
c) Avoid accidental starting. Ensure the switch is in the off position before plugging in. Carrying
power tools with your finger on the switch or plugging in power tools that have the switch on invites
accidents.
d) Remove any adjusting keys or wrench before turning the power tool on. A wrench or a key that is
left attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the
power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair,clothing, and gloves away
from moving parts. Loose clothes, jewellery, or long hair can be caught in moving parts
g) Secure work.Use clamps or a vice to hold the work. It is safer than using your hand and frees
both hands to operate the tool.
h) If devices are provided for the connection of dust extraction and collection facilitys, ensure
these are connected and properly used. Use of these devices can reduce dust related hazards.
Important Safety Instructions

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
4) Power tool Use and Care
a) Do not force the power tool. Use the correct power tool for your application. The correct power
tool will do the job better and safer at the rate for which it was designed.
b) Do not use power tool if switch does not turn it on or off. Any power tool that cannot be controlled
with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source before making any adjustments, changing
accessories, or storing the power tools. Such preventive safety measures reduce the risk of starting
the power tool accidentally.
d) Store idle power tools out of reach of children and do not allow persons unfamiliar with the
power tool or these instructions to operate the power tool. Power tools are dangerous in the hands
of untrained users.
Do not let visitors touch the tool or extension cord. All visitors should be kept away from work area.
e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and
any other condition that may affect the power tools operation. If damaged, have the power tool
repaired before use. Many accidents are cause by poorly maintained power tools.
Inspect extension cords periodically and replace, if damaged.
f) Keep cutting tools sharp and clean, Properly maintained cutting tools with sharp cutting edges are
less likely to bind and are easier to control.
g) Use the power tools, accessories and tool bits ect., in accordance with these instructions and in
the manner intended for the particular type of power tool, taking into account the working
conditions and the work to be performed. Use of the power tool for operations different from intended
could result in a hazardous situation.
5) SERVICE
a) Have your power tool serviced by qualified repair person using only indentical replacement parts, This
will ensure that the safety of the power tool is maintained.
Additional information shall be provide
a) Instruction for putting into use
1. Setting-up or fixing power tool in a stable position as appropriate for power tools which can be
mounted on a support.
2. Assembly
3. Connection to power supply, cabling, fusing, socket type and earthing requirements.
4. Illustrated description of functions.
5. Limitations on ambient conditions.
6. List of contents.
b) Operating Instructions.
1. Setting and testing.
2. Tool changing.
3. Clamping of work.
4. Limits on size of work piece.
5. General instructions for use.
c) Maintenance and servicing.
1. Regular cleaning, maintenance, and lubrication.
2. Servicing by manufacture or agent, list of addresses.
3. List of user-replaceable parts.
4. Special tools which may be required.

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
WARNING！
DO NOT OPERATE THIS TOOL WITHOUT
PROTECTIVE EARTH CONNECTED
1、This tool should be grounded while in use to protect the operator from electric shock. NOTICE ! To
ensure the grounding result, the grounding conductor of the power cord must be well connected with
the grounding terminal of power facility. This tool is equipped with grounding conductors. The Green(or
Green and Yellow)conductor in the Power Cord is the grounding wire. Never connect Green (or Green
and Yellow) to a live terminal. The grounding wires in this tool can not only earth the electric leakage
safely, but also can eliminate ESD-the electrostatic that tool occurred while in use.
2、The grounding is the most important task a user. Periodically, depends on the working condition and
circumstance, for maintaining a good function the user has to check the grounding condition every
3~6 months by an electric meter and following simple steps; Set the Ohm meter to level R*100(Ohm).
Touching 2 test rods (“＋”＆”－”) together and reset the meter to “0”. Using the Red(“＋”) rod to touch
the Grounding wire on the Plug of controller’s cord, and the Black(“－”) rod to the end of Bit Head. It
stands for the grounding is normal if the meter is read as close as to “0”. For getting a normal
indication on the meter while in testing, need to press the test rods firmly to the testing objects.
3、The instrument QC of the tool is performed before the tool ex-factory. The grounding continuity test is
conducted by input 26A voltage to the end of earth terminal, and subject to the resistance value lower
than 0.3Ohm.
Grounding Instructions

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1) Whenever changing a bit, make certain the Forward / Reverse Switch is in the “ OFF “ position and tool
is unplugged.
2) Do not allow chemicals such as acetone, benzene, thinner, trichloroethylene ketone, or other similar
chemicals to come in contact with the screwdriver housing as damage will result.
3) Do not drop or abuse the screwdriver.
4) Do not adjust the torque setting higher than 8 on the torque scale.
5) There should be a tool rest interval when cycles three seconds or longer. This tool is intended for a
duty cycle of 1.0 sec on, 3.0 sec off.
6) Do not use this screwdriver for tightening wood screws. This is “ Metal Assembly Screw Driver ”
7) Do not operate the Forward / Reverse Switch the motor is running.
8) Whenever a tool is not being used, move the Forward / Reverse Switch to the “OFF” position and
unplug the screwdriver.
9) Don't touch For&Rew Switch during operating for keeping system from wrong judgement.
●Do not drop or abuse the tool.
●Whenever a tool is not being used, position the Power Switch to the “OFF” position and unplug the
power cord.
Operations Cautions
CAUTION

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Attaching / detaching bit and bit type
Push up the holder clamp by finger tip, and it will be unlocked. Thus, the bit can be freely attached and
detached (single finger notion type) select such a bit whose shank is equal to the size shown below.
Insert the power plug into a receptacle and set the changeover switch to “F”position.
Apply the bit to the screw head and press the lever or push main body to, then the switch will be
turned ON to start the motor running.
When the screw is tighten and reach the torque that you had set, The tool will stopped automatically.
To reset the tool by releasing the lever to the original position or releasing the bit From the screw
head.
To return the screw, set the changeover switch to “R” position.
Maintenance and Inspection:
1. The screw driver must be operated in top condition, one day working hour must be
not more than eight hours.
2. Periodically check for wear of motor 、Carbon brush, one day for eight hours use is normal, replace it
after every five to six months.
3. Please note don’t let the motor get over heated, every minute use 10~15 screws to operate.
4.The frequency use of this electric screw driver is over than eight hours a day, still it needs periodically
testing and treatment. Every 5-6 months.
5.Inspect tool cords periodically and if damaged, have them repaired by an authorized service facility.
Inspect extension cords periodically and replace if damaged.
6.Do not remove any labels. Replace any damaged label.
Description of Operation
Servicing

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1. The use of other than genuine KILEWS replacement parts may Result in decreased tool performance
and increased maintenance, and may invalidate all warranties.
2. All repairs and maintenance of this tool and its word must be performed by an authorized service center.
3. KILEWS is not responsible for customer modification of tools for applications on which KILEWS was not
consulted.
4. Repairs should by made only by authorized, trained personnel. Consult your nearest KILEWS
authorized service center.
5. It is the responsibility of the employer to place the information in this manual into the hands of the
operator.
DO NOT ATTEMPT TO REPAIR THIS
ELECTRIC SCREW DRIVER
SAVE THESE INSTRUCTIONS
DO NOT DESTROY
CAUTION
CAUTION

Y2F049-001
SPECIFICATIONS
機 型 SK-205LS SK-215LS SK-218LS SK-2205LS SK-2215LS
輸入電壓 AC110V~120V 50HZ/60HZ AC220V~240V 50HZ/60HZ
額定功率 48W
(kgf.cm) 0.5~7 2~15 3~18 0.5~7 2~15
(Lbf.in) 0.44~ 6.10 1.77~13.00 2.57~15.58 0.44~ 6.10 1.77~13.00
扭 力
(N.m) 0.05 ~0.69 0.2~1.47 0.29~1.76 0.05 ~0.69 0.2~1.47
扭力精度 (%) ±5%
扭 力 調 整 無段式
空轉速 n0: (r/min) 1200 1200 1000 1000 1000
無負荷電流(A) 0.3A 0.3A 0.3A 0.2A 0.2A
機械牙 1.6~3.0 2.0~4.0 2.0~4.0 1.6~3.0 2.0~4.0
適用螺絲直徑(mm) 自攻牙 1.4~2.0 2.0~3.0 2.0~3.0 1.4~2.0 2.0~3.0
重 量 (g) 480
長 度 (mm) 230
適用扭力固定環 KC-3
適用起子架 KH-2
適用起子頭
HEX 5mm, HEX 6.35mm Ø4mm, Ø5m
* 1N.m=10.2Kgf.cm 1N.m=8.85Lbf.in
※標 准 配 件
１． 起子頭（ＢＩＴ）型號： NO. 0# 適用於直徑 1.8~2.0mm 螺絲
NO. 1# 適用於直徑 2.0~2.6mm 螺絲
NO. 2# 適用於直徑 3.0~3.5mm 螺絲
SK-205LS ； SK-2205LS 配附 BIT 0# & 1# 各１支
SK-215LS ； SK-2215LS ；SK-218LS 配附 BIT 1# & 2# 各１支
２． 起子吊簧(30cm)一條。

No PARTS NO PARTS NAME-E PARTS NAME-C
Q
't
y
No PARTS NO PARTS NAME-E PARTS NAME-C
Q
't
y
1AA20001 CORD 電源線整組 平插 129 MK20131-1 FAN 110V 風扇連主齒(110V) 1
2AD30001-A CORD American 電源線整組 美規 1 MK33091 FAN 220V 風扇連主齒(220V) 1
AD30001-D CORD Australia 電源線整組 澳規 130 GZ22141-1A CLUTCH ASSY 205LA 離合器整組 205LA 1
AD30001-F CORD Europe 電源線整組 歐規 1GZ22141-1B CLUTCH ASSY 205LB 離合器整組 205LB 1
AA30001-G CORD UK 電源線整組 英規 1 GZ22141-1C CLUTCH ASSY 205LC 離合器整組 205LC 1
AD30001-J CORD India 電源線整組 印規 1 GZ22141-1D CLUTCH ASSY 205LD 離合器整組 205LD 1
3AA30007-1 CORD American 1Ft 電源線美規 1呎 1GZ22141-2A CLUTCH ASSY 215LA 離合器整組 215LA 1
AA30007-1D CORD Australia 1Ft 電源線澳規 1呎 1GZ22141-2B CLUTCH ASSY 215LB 離合器整組 215LB 1
AA30007-2 CORD Europe 1Ft 電源線歐規 1呎 1 GZ22141-2C CLUTCH ASSY 215LC 離合器整組 215LC 1
AA30007-5 CORD UK 1Ft 電源線英規 1呎 1 GZ22141-2D CLUTCH ASSY 215LD 離合器整組 215LD 1
AA30007-5E CORD India 1Ft 電源線印規 1呎 1 GZ20141-3A CLUTCH ASSY 218LSA 離合器整組 218LSA 1
4EC30006 EMC-BOX CASE ONLY EMC盒上下蓋 1 GZ20141-3B CLUTCH ASSY 218LSB 離合器整組 218LSB 1
5CH90152-1 SCREW 螺絲 2 GZ20141-3C CLUTCH ASSY 218LSC 離合器整組 218LSC 1
6AA30009-1T CORD 9FT 9呎電源線 1 GZ20141-4D CLUTCH ASSY 218LSD 離合器整組 218LSD 1
7EG30005-4F PCB PC板-EMC 131 GK20231-1 “C＂ RING 齒輪固定C環 1
8CB20021 HOUING UNDERSIDE FOR 110V 外殼下蓋 (110V) 132 GI20251-1 IRON WASHER 齒輪固定片 1
CB22021 HOUING UNDERSIDE FOR 220V 外殼下蓋 (220V) 133 GH20241 GEAR PLANET 游星齒輪 8
9CA20101 HOUING UPSIDE FOR 110V 外殼上蓋 (110V) 1 34 GG20271 GEAR SEAT 齒盤 2
CA22101 HOUING UPSIDE FOR 220V 外殼上蓋 (220V) 1 35 G20101 GEAR OF CENTER 中心齒 1
10 CJ20011 SUSPENSION RING 起子吊環 136 GA30311-5 GEAR CASE 上筒 1
11 CC20031 TRIGGER 手按開關桿 137 GN30321 MAIN BEARING 離合器主軸承 2
12 CF20061 BREAKER FOR 110V 保護器 110V 138 GC20301 CAM 上離合器頭 1
13 E31203 BIRDGE DIODE 橋式整流器 139 GP30351 STEEL BALL-4MM 跳脫鋼珠-4mm 2
14 E30504 CAPACITOR FOR 110V 電容器 (110V) 140 GD20321 SHAFT A-TYPE 傳動軸-A頭 1
15 HB50071 START SWITCH 啟動開關半成品 1 GD20321-3 SHAFT B-TYPE 傳動軸-B頭 1
16 HA15091 CHANGEOVER SWITCH 正反開關 1 GD30381-C SHAFT C-TYPE 傳動軸-C頭 1
17 CI33211-2 SWITCH CAP FOR 205L 正反開關帽蓋 205L 1 GD20321-1 SHAFT D-TYPE 傳動軸-D頭 1
CI30211 SWITCH CAP FOR 215L 正反開關帽蓋 215LS 1 41 GP20331 STEEL BALLS FOR "A&D" TYPE 起子頭帽鋼珠(A&D用) 2
CI33211-3 SWITCH CAP FOR 218L 正反開關帽蓋 218LS 1 GP21291B STEEL BALLS FOR "B&C" TYPE 起子頭帽鋼珠(B&C用) 2
CI33211-1 SWITCH CAP FOR 2205L 正反開關帽蓋 2205LS 1 42 GF20341 WARRING PLATE FOR A,C,D TYPE 扭力推盤(A,C,D) 1
CI30212 SWITCH CAP FOR 2215L 正反開關帽蓋 2215LS 1 GF20341B WARRING PLATE FOR B TYPE 扭力推盤(B) 1
18 CH20102 SCREW 螺絲 3 43 GE20351-1 WARRING SPRING FOR 205L 扭力彈簧 205L 1
19 MO20121 MOTOR ASSEMBLY FOR 205L 215L 馬達整組 205L 215L 1 GE20351 WARRING SPRING FOR 215L 扭力彈簧 215L 1
MO20121-1 MOTOR ASSEMBLY FOR 218L 馬達整組 218L 1 GE30411-3 WARRING SPRING FOR 218LS 扭力彈簧 218LS 1
MO22121 MOTOR ASSEMBLY 220V 馬達整組(220V) 1 44 GY30421 WARRING SPRING BASE FOR A,C,D 止推盤 (A,C,D) 1
20 EB33610-2 CERAMICS CAPACITOR 陶瓷電容 1 GY30421B WARRING SPRING BASE FOR B TYPE 止推盤 (B) 1
21 MD20151 BRUSH CAP 碳刷蓋 2 45 GK20231B C-RING FOR B TYPE 傳動軸固定C環(B) 1
22 MC20161 BRUSH 碳刷 246 GB30441-10 CLUTCH CASE FOR A,C,D TYPE 下離合器筒(A,C,D) 1
23 ML20171 MOTOR TOP COVER 110V 碳刷座 110V 1 GB30441-7A CLUTCH CASE FOR B TYPE 下離合器筒(B) 1
ML33571 MOTOR TOP COVER 220V 碳刷座 220V 1 47 GO20391 BIT SPRING FOR A,C,D TYPE 起子頭彈簧(A,C,D) 1
24 ME20181 ARMATURE BEARING 110V 軸承 (110V) 2 GO20391B BIT SPRING FOR B TYPE 起子頭彈簧(B) 1
ME21481 ARMATURE BEARING 220V 軸承 (220V) 2 48 GJ30461 BIT SLEEVE FOR A,C,D TYPE 起子頭帽(A,C,D) 1
25 MH20191 ARMATURE FOR 205L 215L 電樞 205L 215L 1 GJ3046B BIT SLEEVE FOR B TYPE 起子頭帽(B) 1
MH20191-1 ARMATURE FOR 218LS 電樞 218LS 149G
Q
30471 “C＂ RING FOR A,C,D TYPE 起子頭帽C環(A,C,D) 1
MH23601 ARMATURE FOR 2205L 2215L 電樞 2205L 2215L 1G
Q
21361 “C＂ RING FOR B TYPE 起子頭帽C環(B) 1
26 MJ20201 MOTOR YORK ASSEMBLY FOR 205L 215L 馬達鐵圈連磁鐵 205L 215L 1 50 GL30481 TORQUE ADJ PINS 扭力調整棒 4
MJ30631 MOTOR YORK ASSEMBLY FOR 218L 馬達鐵圈連磁鐵 218L 1 51 GM20431-1 TORQUE ADJ RING 扭力調整環 1
MJ33631 MOTOR YORK ASSEMBLY FOR 2205L 2215L 馬達鐵圈連磁鐵 2205L 2215L 1 52 GS30501 “C＂ RING FOR GM21381 扭力環C環 1
27 MB20221 MOTOR END COVER 110V 馬達前蓋(110V) 1 53 CD20111 COUPLER 前鎖環 1
MB33651 MOTOR END COVER 220V 馬達前蓋(220V) 154 MF30101 INSULATING WASHER 絕緣墊圈 1
28 MA20211B ASSEMBLY SPRING 110V 馬達固定鐵片 (110V) 255 P12104 8cm RETAINING CLIP
八公分固定線
1
MA33621B ASSEMBLY SPRING 220V 馬達固定鐵片 (220V) 256 EJ30002-3 CE Box Ass'
y
-220V CE
盒成品
-220V 1
205LS 215LS 218LS 2205LS 2215LS