kim lighting Ballast Box User manual

Ballast Box Installation Instructions
P.O. Box 60080 • 16555 East Gale Ave.
City of Industry, California 91716-0080
626/968-5666 • FAX [phone]
Revision 8/21/06 ECN 4877 Status 5 Part No.95595
INSTRUCTIONS PERTAINING TO A RISK OF FIRE, OR INJURY TO PERSONS
IMPORTANT SAFETY INSTRUCTIONS!
WARNING: Fixtures must be grounded in accordance with local codes or the National Electrical Code.
Portable spear or tree mounts using a cord and plug, must be plugged into a receptacle protected by a
Ground Fault Circuit Interrupter (GFCI) in accordance with the National Electrical Code. Failure to take these
steps may result in serious personal injury.
MAINTENANCE: To maintain light efficiency and prevent fixture overheating, lenses must be kept clean and free
of dirt, dust, leaves, trash and mineral deposits from water. For optimum performance a regularly scheduled
maintenance program should be followed.
NOTE: All electrical work must be done by a qualified electrician. KEEP THIS SHEET FOR FUTURE REFERENCE.
The following examples exhibit explanations and details of typical applications and
techniques that KIM Lighting recommends for practical successful lighting installations.
Direct burial boxes must be conduit fed for input and output voltages.
!
Direct
Remote
Direct Mount Fixtures:
Fixtures can be set directly into soil, gravel, or concrete.
It is recommended that the ballast box be slightly
elevated to encourage water drainage away from fixture.
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Remote Mount Fixtures:
Remote mount fixtures are designed for use in areas where you can place the
ballast box out of view and install the fixture in an area where maintenance can be
performed easily. Remote mount fixtures are the perfect choice for down lighting
applications as fixtures can be placed in trees while keeping the power source
below grade.
KIM H.I.D. landscape luminaires combine the latest lamp technology with proven fixture design and engineering. Direct
burial products feature a heavy wall compression molded composite ballast box with cast bronze cover, and separate
ballast and splice compartments are divided by anti-syphon barriers.
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Must use shielded
cable up to 8 ft. min.
per N.E.C.

Kim Lighting • 16555 E. Gale Ave. • P.O. Box 60080 • City of Industry, CA 91716-0080 • 626/968-5666 • Fax [phone]
Ballast Box Direct & Remote Installation Instructions
Your KIM fixture ballast box includes a pre-wired ballast. The box has two (2) covers. Only the outside cover should
be removed during installation. The ballast box has two (2) L” NPT taps and one (1) K” NPT tap in the bottom.
Important! If your fixture has been ordered as either 120V, 208V, 240V or 277V, the ballast box is equipped with a
multi-tap ballast. Any one of these four voltages can be selected by removing the ballast cover and connecting the
input lead to the required voltage on the terminal block.
Tools Required: ❑F” Allen Wrench ❑Flat Blade Screwdriver ❑Silicone Grease ❑Thread Sealant
CAUTION: Field wires must be rated 90° C. minimum.
Page 2
1. Coat conduit fitting threads with a
good sealant and connect
conduit.
2. Seal conduit entries with a good
grade RTV sealant (such as GE
108).
3. Coat fixture mounting threads
with sealant. Install fixture onto
cover per fixture instructions
(direct mount), tighten locking
screw.
4. Make certain all grounding leads are
connected to the incoming ground
circuit. Make wiring connections as per
wiring label in ballast compartment.
Clean gasket and gasket surface.
Coat cover screw threads with silicone
grease and install cover.
Installation Instructions: Make certain electrical supply is OFF before starting installation.
Weatherproof Flexible
Conduit & Fittings
(By Others)
Lamp Wires
Gasket
Ballast Cover
Terminal Block
Ballast Assembly
Input Lead
Ground Wire
Locking Screw
!
Fixture
Cover

Page 3 Kim Lighting • 16555 E. Gale Ave. • P.O. Box 60080 • City of Industry, CA 91716-0080 • 626/968-5666 • FAX [phone]
KIM LIGHTING LIMITED WARRANTY
When installed in accordance with Kim Installation Instructions and accepted trade practices, the
following shall apply:
General Product Limited Warranty Coverage
All material and component parts used in the manufacture of Kim Products, are warranted to be free
from defects of material and/or workmanship for a period of 1 year from date of sale, with the following
exceptions:
Auxiliary Equipment
All auxiliary equipment (such as lamps, ballasts, and transformers) provided by and/or included in Kim
Products shall carry the component manufacturer's warranty.
Copper and Bronze Landscape Components
Copper and Bronze Landscape fixture components shall be warranted against defects of material
and/or workmanship, and failure due to corrosion, for a period of 25 years from date of sale.
Composite In-Grade Components
Composite In-Grade fixture components installed below grade, shall be warranted against defects of
material and/or workmanship, and failure due to corrosion, for a period of 7 years from date of sale.
Aluminum Landscape Components
Aluminum Landscape fixture components not in direct contact with soil, shall be warranted against
defects of material and/or workmanship for a period of 3 years from date of sale. Aluminum fixture
components in direct contact with soil shall be warranted from defects of material and failure from
corrosion for a period of 1 year from date of sale.
Limit of Liability and General Conditions
Only products which are installed, used and maintained in accordance with applicable Kim
instructions, specifications, and accepted trade practices, are covered by the Kim Warranty. During
the warranty period, with proof of purchase, Kim will repair or replace with the same or similar product,
at Kim's option, without charge. Labor costs are the owner's responsibility and are excluded from this
warranty. This warranty is void if the product is modified, tampered with, misapplied, poorly installed,
improperly maintained, or subjected to abnormal conditions.
Repair or replacement as provided under this warranty is the exclusive remedy of the purchaser. This
warranty is in lieu of all other warranties, expressed or implied, including any implied warranty of
fitness for a particular application. Kim Lighting shall not be liable to the purchaser for indirect or
consequential damages.
Ballast Box Direct & Remote Installation Instructions
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