Kinematic Matrix 2360 User manual

PROGRAMMABLE SHEAR
with Touch Screen Control
INSTALLATION
OPERATION
MAINTENANCE
TROUBLESHOOTING
USER MANUAL
Manual # - 12-092600
Revision - A
Drawing # - 01-092600 (Standard)
01-092620 (Stretch)
Original Instructions in English

12-092600 A
Revision A
September 2020
Matrix™ 2360 Programmable Shear User Manual
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is subject to change at any time, without notice.
is a trademark of Kinematic Automation, Inc.
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© 2002-2020 by Kinematic Automation, Inc.
All rights reserved.

12-092600 A
Revision History
Document Part Number
REVIEW
APPROVED
12-092600
Cognizant
Mechanical
Engineer
Cognizant
Controls
Engineer
Manufacturing
Engineer
Quality
Control
Document
Approval
Document Title
Matrix™ 2360 Programmable Shear
User Manual
REV.
DESCRIPTION
Init.
Init.
Init.
Init.
Init.
Date
A
Based on 12-090000 B
•Updated for software 14-
090035-02 C
•Revised Feature Sensing
screen
•Added back up move
•Added replacement of the
optional feature registration
sensor
•Changed blade cover safety
switch
•Updated minimum strip width
N/A
N/A
N/A
On
File
On
File
9/15/
2020

12-092600 A i
Table of Contents
1INTRODUCTION........................................................................ 1
1.1 FUNCTION .................................................................................................1
1.2 FEATURES.................................................................................................1
1.3 OPTIONS ...................................................................................................2
1.4 SPECIFICATIONS ........................................................................................3
1.5 CE MARK..................................................................................................4
1.6 ORIENTATION.............................................................................................4
1.7 GLOSSARY ................................................................................................4
2GENERAL.................................................................................. 5
2.1 SPECIAL SYMBOLS.....................................................................................6
3SAFETY..................................................................................... 7
3.1 SAFETY SYSTEMS ......................................................................................8
3.1.1 EPO (Emergency Power Off) Switch...................................................8
3.1.2 Blade Cover Safety Interlock...............................................................9
3.1.3 Chute Interlock....................................................................................9
3.2 LOCK OUT/TAG OUT PROCEDURES .............................................................9
3.2.1 Lockout/Tag Out Steps .....................................................................10
3.2.2 Restoring to Service..........................................................................10
3.3 VISION &HEARING SAFETY.......................................................................11
3.4 OTHER PERSONAL PROTECTION EQUIPMENT REQUIREMENTS .....................11
3.5 RESIDUAL RISKS......................................................................................12
3.6 MISUSE...................................................................................................13
3.7 GENERAL SAFETY NOTES.........................................................................14
4INSTALLATION....................................................................... 15
4.1 MOVING THE MACHINE .............................................................................15
4.2 STORAGE ................................................................................................15
4.3 ELECTRICAL SUPPLY................................................................................16
4.3.1 Power Entry Module..........................................................................16
4.4 FOOT SWITCH CONNECTOR ......................................................................17
4.5 DECOMMISSIONING/DISPOSAL...................................................................17
5OPERATION............................................................................ 18
5.1 GENERAL MODULE DESCRIPTION ..............................................................18
5.1.1 Guide Rails .......................................................................................18
5.1.2 Rollers...............................................................................................18
5.1.3 Die Block and Blade Module.............................................................19
5.1.4 Output Chute.....................................................................................19
5.1.5 Static Control Bar..............................................................................20

Table of Contents
ii 12-092600 A
5.1.6 Optional Components....................................................................... 20
5.2 TURNING THE MACHINE ON...................................................................... 21
5.3 SYSTEM CONTROL DESCRIPTION.............................................................. 22
5.3.1 Touch Screen Control ...................................................................... 23
5.3.2 Main Control Screen......................................................................... 24
5.3.3 Set Units Screen .............................................................................. 25
5.3.4 Options Screen................................................................................. 27
5.3.5 Options Screen (with Registration Option) ....................................... 28
5.3.6 Run Screen ...................................................................................... 28
5.3.7 Alert Screens.................................................................................... 29
5.4 SET-UP FOR NEW MATERIAL .................................................................... 30
5.4.1 Guide Rails....................................................................................... 30
5.4.2 Roller Tension.................................................................................. 31
5.4.3 Offset Adjustment............................................................................. 32
5.5 SUMMARY OF PROCEDURE FOR CUTTING STRIPS....................................... 34
6INSTALLATION OF OPTIONAL FEATURES ..........................37
6.1 OPTIONAL SUPPORT SPINDLE .................................................................. 37
6.1.1 Installing the Optional Support Spindle ............................................ 37
6.2 OPTIONAL AUTOMATIC ROLL FEED ........................................................... 39
6.2.1 Installing the Automatic Roll Feed.................................................... 40
6.2.2 Setting the Loop Sensor Controls..................................................... 46
6.3 OPTIONAL FEATURE REGISTRATION.......................................................... 47
6.3.1 Micrometer Adjustments................................................................... 48
6.3.2 Set Registration Sensor Amplifier Settings....................................... 50
6.3.3 Testing and Adjusting the Registration Feature for Speed............... 50
6.3.4 Leading Edge Alignment Pointer...................................................... 52
6.4 OPTIONAL OUTPUT CARD GUIDE .............................................................. 53
6.5OPTIONAL MAGNETIC EXIT GUIDE............................................................. 53
7MAINTENANCE .......................................................................54
7.1 FACTORY SEALED SETTINGS.................................................................... 54
7.2 PREVENTIVE MAINTENANCE ..................................................................... 54
7.3 BLADE REMOVAL..................................................................................... 56
7.4 CLEANING THE BLADE.............................................................................. 60
7.5 SHARPENING THE GUILLOTINE BLADE ....................................................... 60
7.5.1 Assembling the Fixture & Blade ....................................................... 61
7.5.2 Blade Specifications......................................................................... 62
7.5.3 Sharpening Process......................................................................... 62
7.6 REMOVAL OF THE DIE BLOCK ................................................................... 66
7.7 CLEANING THE DIE BLOCK ....................................................................... 67
7.8 LUBRICATING THE DIE BLOCK................................................................... 68
7.9 REINSTALLING THE DIE BLOCK ................................................................. 69
7.10 LUBRICATING AND REINSTALLING THE BLADE............................................. 69
7.11 BLADE DRIVE BELT,ROLLER &BUSHING REPLACEMENT ............................ 71

12-092600 A iii
7.11.1 Replacing the Blade Drive Belt..........................................................71
7.11.2 Replacing the Rollers........................................................................72
7.12 BLADE POSITION SENSORS.......................................................................76
7.12.1 Replacing a Blade Sensor.................................................................76
7.12.2 Adjust Sensor Clearance ..................................................................77
7.13 STATIC CONTROL BAR REPLACEMENT.......................................................78
7.14 OPTIONAL FEATURE REGISTRATION SENSOR REPLACEMENT.......................79
7.14.1 Adjusting Feature Registration Sensor Height ..................................80
7.14.2 Adjusting Feature Sensor Amplifier...................................................80
7.15 HMI OR PLC REPLACEMENT.....................................................................81
7.16 CONTROL PANEL SWITCH REPLACEMENT...................................................82
7.17 TROUBLESHOOTING..................................................................................83
8SPARE PARTS, DRAWINGS AND SCEHEMATICS............... 87
8.1 SPARE PARTS LIST ..................................................................................87
8.2 BILL OF MATERIALS..................................................................................87
8.3 ASSEMBLY DRAWINGS &SCHEMATICS.......................................................87
9WARRANTY ............................................................................ 88
9.1 CONSUMABLE WEAR PARTS AND BLADE MAINTENANCE ..............................88
9.2 LIMITATION OF LIABILITY ...........................................................................88
10 SERVICE ................................................................................. 89
10.1 TECHNICAL SUPPORT...............................................................................89
10.2 HOURS OF OPERATION.............................................................................89
10.3 CONTACT INFORMATION ...........................................................................89
11 INDEX...................................................................................... 90
12 YOUR NOTES.......................................................................... 97
13 DOCUMENTATION SURVEY.................................................. 98

Matrix2360 Programmable Shear User Manual - Section 1
12-092600 A 1
1 INTRODUCTION
Matrix™2360 Programmable Shear
A universal, state-of-the-art cutting tool for
the conversion of web or card stock to
strips.
1.1 Function
Programmable for strip length in inches or metric units
Automatic mode selection based on strip length:
▪Strip Mode: for strips
1
between 0.8 mm to 19.00 mm (0.03” to .75”)
▪Card Mode: for card lengths between 19.01 to 609 mm (0.76” to 24.0”)
Strip length is cut to close tolerances
Cuts 360 strips per minute in strip mode
2
Programmable for quantity of strips from 1 to 9,999
1.2 Features
Standard 101.6 mm (4”) guillotine blade or optional 152.4 mm (6”) blade
User-settable 120/220 volt operation
Touch Screen Operator Interface and computer control
Batch-start (CYCLE) and drive roller movement (JOG) pushbuttons
Hardened tool-steel guillotine blade
Precision pinch-drive web feed system
1
Minimum strip width is dependent on material being cut.
2
If feature registration is used, the maximum speed will be reduced.

Matrix2360 Programmable Shear User Manual - Section 1
2 12-092600 A
Optional back-up move to mitigate delamination
DC guillotine blade drive motor for quiet action and minimum vibration
Static electricity prevention
Material width setting changed easily without tools
Built-in operator safety features:
▪Interlocked cover over guillotine blade and chute
▪EPO (Emergency Power Off) switch
▪Chute Interlock
▪UL & CE approved wiring methods and components
Built-in testing features:
▪Feed web while not operating the shear (JOG Button)
▪Run the shear while not feeding web (CYCLE BLADE on OPTIONS
screen)
1.3 Options
Refer to Section 5.1.6 for details on these optional features.
Powered Roll Feed Module with Free Loop Sensor
Roll Support Spindle
Feature Registration for cuts based on a material feature
Reject Mark Detection with customized programming
Output Card Guide for guiding long strips or cards out over the chute.
Stretch model (The wide blade fits only on the Matrix™ 2360S model. The
entire machine is larger to accommodate the blade.)
Magnetic Exit Guide
Blade support fixture for accurately sharpening a 2360 blade. See
Section 7.5.1.