Nitto Kohki Delvo DLV70A-ASL Series User manual

INSTRUCTION
MANUAL
Product Operational Information
Professional tool ELECTRIC SCREWDRIVER
Model: DLV30A/DLV45A/DLV70A-ASL Series
[Specifications]
Lever Start
Model
DLV30A06L-
ASL(AB)
DLV30A12L-
ASL(AB)
DLV30A20L-
ASL(AB)
DLV45A06L-
ASL(AB)
DLV45A12L-
ASL(AB)
DLV70A06L-
ASL(AB)
Push to Start
Model
DLV30A06P-
ASL(AB)
DLV30A12P-
ASL(AB)
DLV30A20P-
ASL(AB)
DLV45A06P-
ASL(AB)
DLV45A12P-
ASL(AB)
DLV70A06P-
ASL(AB)
Torque
[Nm(Lb-in)]
Low torque spring: 0.4 to 1.6 (3.5 to 14.2) 2.0 to 4.5
(17.7 to 39.8)
3.8 to 7.0
(33.6 to 61.9)
High torque spring: 1.2 to 3.0 (10.6 to 26.6)
Free Speed
[min-1]650 1200 2000 650 1200 650
•Please refer to p. 4 for details.
 Please read manual carefully before you attempt to use your tool so that you may use it properly and safely.
 Keep the manual handy - so you can use it whenever necessary.
• Due to continuous product development/improvement the specifications and configurations in
this document are subject to change without prior notice.
Manufactured by.
NITTO KOHKI CO., LTD. 9-4, Nakaikegami 2-chome, Ohta-ku, Tokyo, 146-8555, Japan
Tel : [phone] Fax : [phone]
EN This instruction manual is written in English.
Instruction manuals in other languages can be downloaded from the URL below.
FR
Ce manuel d'instructions est rédigé en anglais.
Les manuels d'instructions dans d'autres langues peuvent être téléchargés à partir de l'URL
ci-dessous.
DE
Diese Bedienungsanleitung ist auf Englisch verfasst.
Bedienungsanleitungen in anderen Sprachen können von der unten genannten URL
heruntergeladen werden.
IT Il presente manuale di istruzioni è redatto in lingua inglese.
I manuali di istruzioni in altre lingue possono essere scaricati dal seguente URL.
ES
Este manual de instrucciones está escrito en inglés.
En la dirección URL indicada abajo se pueden descargar los manuales de instrucciones en otros
idiomas.
PT Este manual de instruções está escrito em inglês.
Pode descarregar os manuais de instruções nos outros idiomas a partir do URL indicado abaixo.
http://www.nitto-kohki.co.jp/e/
(Original Instructions)
Indoor Use Only
Brushless Motor
Grounded bit function
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EN
Thank you very much for your purchase of this NITTO KOHKI product.
Before using your tool, please read this manual carefully so that you may use it properly to get the most out of it.
Please keep the manual handy - so you can use it whenever necessary.
Contents
Product Specific Safety Rules .............................. 1
1 Application ......................................................... 2
2 Checking Inside the Package............................ 2
3 Part Names........................................................ 3
4 Specifications .................................................... 4
Torque scale and output torque ............................5
Signal specification ...............................................6
5 Preparation........................................................ 7
Setting the address...............................................7
Attaching a bit .......................................................8
Attaching the suspension bail ...............................9
Replacing a torque spring...................................10
Attaching the Pistol Grip .....................................11
Notes on attaching a commercially available
fixing jig...............................................................12
6 Basic Operation............................................... 12
Start ....................................................................12
Changeover switch .............................................12
Start and stop......................................................13
Screw tightening .................................................13
Adjusting the output torque.................................14
7 Appendix.......................................................... 15
Troubleshooting ..................................................15
Maintenance and inspection ...............................16
Disposal ..............................................................17
Separately-sold products ....................................17
Inquiry contact regarding AnyWireASLINK .........18
External dimensions............................................19
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1
EN
Product Specific Safety Rules
WARNING
 This product is for domestic use.
This unit complies with the domestic safety standards only. The product cannot be used overseas.
 When using an extension cord, select the wire diameter according to the extended length.
If the power cord is too long or a thin cable is wound on a coil drum for a long length, voltage drop could be
caused. In such a case, the original product performance cannot be demonstrated.
Maximum extended cable length Wire diameter
(conductor nominal cross-sectional area)
10 m 1.25 mm2or more
20 m 2 mm2or more
30 m 3.5 mm2or more
 Do not use the product together with another electric tool.
CAUTION
 This tool is not an impact type electric screwdriver. Do not tighten twice (extra tightening). Also, it cannot be
used for screw tightening of such things as wood or drywall.
Depending on fastening conditions, screws may become loose.
Improper impacts could decrease product life or cause product failure.
 Do not use the tool for anything other than screw tightening.
It should not be used for tasks such as drilling or threading (such as a tapper).
 Install the power cord and signal line separated from each other.
If AC line noise directly propagates to the signal line, poor contact of ASLINK may occur. If the product is used as
in the shipped status (1 m portion is in a collected state), it is no problem.
About Unit Notation
This instruction manual is written using both SI units and the imperial measurement method (yards, pounds).
Numeric values outside the ( ) are the value in SI units, while those inside the ( ) are the imperial measurement
value.
Notation Example: Length 25.4 (1") Weight: 0.45 (1) Torque: 1.13 (10)
in
mm
lbs
kg
Lb·in
Nm
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EN
1 Application
This is a hand-held electric screwdriver used to tighten screws.
The tool is equipped with an environmentally-friendly brushless motor.
AnyWireASLINK system of Anywire Corporation and LED are built in and this specification specializes in linkage with
FA equipment.
2 Checking Inside the Package
When you open the package box, check the content of the package and also check for any damage caused by
incidents during transportation.
If a problem is found, consult with the store where you purchased the product.
Package content and list of accessories
DLV30A series DLV45A series / DLV70A series
Package content and accessories Quantity Package content and accessories Quantity
Electric screwdriver (main unit) 1 Electric screwdriver (main unit) 1
Bit NK35 (No.2×7×75) 1 Bit NK35 (No.2×7×75) 1
Low Torque Spring 1 Suspension Bail 1
High Torque Spring* 1 Pistol Grip DLW2300 1
Suspension Bail 1 Instruction Manual 2
Instruction Manual 2
* The high torque spring is built inside the main unit at the factory default.
White paint
Low Torque Spring
hexagon width across flats
Phillips No.2
7 DIA.
(0.28")
75 (2.95") 6.35 (1/4")
9 (0.35")
Bit NK35 (No.2×7×75)
High Torque Spring*
Suspension Bail
Pistol Grip DLW2300
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3 Part Names
Lever start type Push start type
3
2
1
9
0
a
4
5
b
6
7
8f
e
d
c
1Power plug
2Link Connector (LP4-WW-10P, Anywire
Corporation)
3Signal line
4Spiral tube
5LED lighting part
6Lever Switch
7 Rubber Ring (the color varies by model)
8 Torque Adjustment Ring Cover
(the material varies by model)
9Power cord
0Suspension Bail
a Address receiving/sending light unit
b Coupling
c Frame Handle (exterior resin part of main unit)
dChangeover Switch
e Torque Scale (standard)
f Torque Adjustment Ring
Model Rubber Ring Torque adjustment ring cover
Lever start type Push start type
DLV30A06L-ASL(AB) DLV30A06P-ASL(AB) Yellow
Resin/transparent
DLV30A12L-ASL(AB) DLV30A12P-ASL(AB) Blue
DLV30A20L-ASL(AB) DLV30A20P-ASL(AB) Red
DLV45A06L-ASL(AB) DLV45A06P-ASL(AB)
Aluminum/black Aluminum/blackDLV45A12L-ASL(AB) DLV45A12P-ASL(AB)
DLV70A06L-ASL(AB) DLV70A06P-ASL(AB)
 The torque adjustment ring cover prevents unexpected torque setting change. We recommend the cover be
attached.
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4 Specifications
CAUTION
 The output torque is the value measured in combination with the output torque measurement device.
When the output torque is measured by some other measuring device or combination, the value may be
different.
 The output torque and torque that occurs in screws do not match.
Use a torque wrench to check the torque generated on screws.
Model Lever Start DLV30A06L-ASL(AB) DLV30A12L-ASL(AB) DLV30A20L-ASL(AB)
Push to Start DLV30A06P-ASL(AB) DLV30A12P-ASL(AB) DLV30A20P-ASL(AB)
Torque
(Nm (Lb-in))
Low Torque Spring 0.4 to 1.6 (3.5 to 14.2)
High Torque Spring 1.2 to 3.0 (10.6 to 26.6)
Free speed (for reference) (min-1) 650 1200 2000
Screw Size
(for reference)
Metric Thread (mm) 2.6 to 5.0
Inch Thread #3 to #10
Tapping Screw (mm) 2.5 to 4.0
Bit Type NK35 (HEX 6.35mm (1/4"))
Mass (kg (lbs)) 0.8 (1.76)
(excluding the power cord and signal wire)
Power supply
Screwdriver side 230 V AC 50/60 Hz
AnyWireASLINK side 24V DC (Acceptable power source:
-10% to +15% (21.6 V to 27.6 V) ripple 0.5 Vp-p or below)
Power
Consumption
Screwdriver side 45 W
AnyWireASLINK side DP-DN side: 6 mA, 24 V side: 60 mA
Duty Cycle ON time 0.5 sec./ OFF time 3.5 sec.
Model Lever Start DLV45A06L-ASL(AB) DLV45A12L-ASL(AB) DLV70A06L-ASL(AB)
Push to Start DLV45A06P-ASL(AB) DLV45A12P-ASL(AB) DLV70A06P-ASL(AB)
Torque (Nm (Lb-in)) 2.0 to 4.5 (17.7 to 39.8) 3.8 to 7.0
(33.6 to 61.9)
Free speed (for reference) (min-1) 650 1200 650
Screw Size
(for reference)
Metric Thread (mm) 4.5 to 6.0 5.0 to 8.0
Inch Thread #10 to #12 #10 to 5/16"
Tapping Screw (mm) 4.0 to 5.0 4.5 to 6.0
Bit Type NK35 (HEX 6.35mm (1/4"))
Mass (kg (lbs)) 0.97 (2.14)
(Pistol Grip is included, excluding the power cord and signal wire)
Power supply
Screwdriver side 230 V AC 50/60 Hz
AnyWireASLINK side 24 V DC (Acceptable power source:
-10% to +15% (21.6 V to 27.6 V) ripple 0.5 Vp-p or below)
Power
Consumption
Screwdriver side 45 W
AnyWireASLINK side DP-DN side: 6 mA, 24 Vside: 60 mA
Duty Cycle ON time 0.5 sec./ OFF time 3.5 sec.
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DLV30A/45A/70A Series common specifications
Noise emission (dB)
(According to EN60745)
LPA*1 75 (uncertainty :K=3dB)
LWA*2 86
Vibration level (m/s2)
(According to EN60745) Less than 2.5
Temperature Range (°C (°F)) Operating -5 to +50 (+23 to +122)
Storage -20 to +70 (-4 to +158)
Relative Humidity Free of Dew (include time of the Storage)
Operating Environment less than 2000 m above sea level
Pollution Degree
(According to IEC60664-1) Pollution Degree 2
Over Voltage Category
(According to IEC60664-1) Over Voltage Category I
*1 LPA; A-weighted surface sound pressure level
*2 LWA; A-weighted sound power level
Torque Measurement Device
Electric Screw Driver DLV30A Series DLV45A Series DLV70A Series
Torque Checker DLT1673A DLT1673A DLT1973A
Bit Joint DLW4360 DLW4360 DLW4000
Torque scale and output torque
CAUTION
 The torque scale is for reference. The output torque range is not guaranteed.
Make sure to measure torque.
 Use the tool within the specified range.
 When the torque decreases, increase the torque based on the measured value.
DLV30A Series
High Torque Spring
Low Torque Spring
Torque (Nm) Torque (Nm)
Torque Scale Torque Scale
DLV45A/DLV70A Series
DLV70A
DLV45A
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Signal specification
Signal line (link connector) details
Pin No. Wiring color Signal name
1 Black DN
2 Yellow DP
3 White 0 V
4 Green 24 V
I/O allocation
Address n n+1 n+2 n+3
Input Start signal Torque-up signal Reverse rotation signal Space
Output Red Green Blue Space
LED display
Status LED Color Details
Motion Main LED
7 colors (red/green/
blue/yellow/cyan/
magenta/white)
Set LED colors in the program
Lights during output of OUT 0 to 3 bits
Refer to I/O allocation (displays 7 colors by color combination)
Communication LINK Green
Lighting: Transmission signal error
Flashing: Normal
Lights-out: DP/DN broken wire, no power
Error
ALM Red
Lighting: I/O power dropped
Flashing: Slave unit voltage dropped
Lights-out: Normal
LINK/ALM Green/Red Alternate flashing: When the master unit detects duplication of
the ID (address) of this unit or no setting.
 For details on communication between the AnyWireASLINK system and sequencer, configuration, connection
method, and precautions, confirm with Anywire Corporation. (p. 18)
Specifications
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5 Preparation
Setting the address
CAUTION
 Always connect to the AnyWireASLINK master unit when using the tool.
 To set the address of the tool, an address writer is required. For details, refer to the instruction manual for the
address writer.
1 Connect the link connector section of this tool to the AnyWireASLINK master unit
Set the transmission signal (DP/DN) and power supply (24 V/0 V) to the supplied state.
For the power supply to be connected, always use a 24 V DC stabilized power supply.
Transmission signal
AnyWireASLINK master
24 V DC
24 V DC
Red: DP
Black: DN
24 V: Green
0 V: White
DP: Yellow
DN: Black This tool
2 Setting the address writer
For the setting method, refer to the instruction manual for the address writer.
3 Direct the emitter/receiver of the address writer
toward the address sending/receiving light unit
of the tool and send a signal from the address
writer
Bring the address sending/receiving light unit of the tool
as close to the emitter/receiver of the address writer as
possible. 20°
20°
20°
20°
20 mm or less
Address writer
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CAUTION
 From the 0 to 252 address numbers, set the starting number of the transmission frame of the electric screw
driver to be occupied.
 By default, the address number is "255", which indicates no setting is set. If "255" is set, input and output
operation is not performed. Make sure to set the address number from 0 to 252 and then use the tool.
 Both input and output have the same address number.
 To read the address number written in this tool, use the address writer.
 For details of AnyWireASLINK, AnyWireASLINK master unit and address writer, confirm with Anywire
Corporation. (p. 18)
Attaching a bit
WARNING
 Before attaching or detaching a bit, always turn OFF the power.
1 Insert a bit while pulling the sleeve
Sleeve
Pull the sleeve
Bit
2 Release the sleeve and make sure the bit does
not come off
To remove the bit, pull out the bit while pulling the
sleeve.
Preparation
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