KINNEY KT-150 User manual

Kinney®
Single-Stage, Triplex Rotary Piston Pump
KT™ Filter Kit
Models
KT-150 KT-300 KT-500 KT-850
OPERATOR’S MANUAL
Manual 1872 Rev B 001872 0000
WARNING: Do Not Operate Before Reading Manual
Opearator’s Manual: KT™ Series Single-Stage, Triplex Rotary Piston Pump
800.825.6937 | www.kinneyvacuum.com
Original Instructions

Disclaimer Statement:
All information, illustrations and specications in this manual are based on the latest infor-
mation available at the time of publishing. The illustrations used in this manual are intended
as representative reference views only. Products are under a continuous improvement policy.
Thus, information, illustrations and/or specications to explain and or exemplify a product,
service or maintenance improvement may be changed at any time without notice.
Rights Reserved Statement:
No part of this publication may be reproduced or used in any form by any means - graphic,
electronic or mechanical, including photocopying, recording, taping or information storage
and retrieval systems - without the written permission of Kinney®.
Product information and specications subject to change.

i
Manual 1872 Rev B 001872 0000
Table of Contents
KT-150 Filter System Kit Components....................................... 1
KT-150 Filter Kit..................................................................................... 1
Installation ............................................................................................. 2
Notes..................................................................................................... 2
Warnings............................................................................................... 2
KT-150 Filter Kit Drawing....................................................................... 3
KT-150 Filter System Kit Parts List ........................................................ 4
KT-300 Filter System Kit Components....................................... 5
KT-300 Filter Kit..................................................................................... 5
Installation ............................................................................................. 6
Notes..................................................................................................... 6
Warnings............................................................................................... 6
KT-300 Filter Kit Drawing....................................................................... 7
KT-300 Filter System Kit Parts List ........................................................ 8
KT-500 Filter System Kit Components....................................... 9
KT-500 Filter Kit..................................................................................... 9
Installation ........................................................................................... 10
Notes................................................................................................... 10
Warnings............................................................................................. 10
KT-500 Filter Kit Drawing..................................................................... 11
KT-500 Filter System Kit Parts List ...................................................... 12

ii
Table of Contents
Manual 1872 Rev B 001872 0000
KT-850 Filter System Kit Components..................................... 13
KT-850 Filter Kit................................................................................... 13
Installation ........................................................................................... 14
Notes................................................................................................... 14
Warnings............................................................................................. 14
KT-850 Filter Kit Drawing..................................................................... 15
KT-850 Filter System Kit Parts List ...................................................... 16

Manual 1872 Rev B 001872 0000 1
01
KT-150 FILTER SYSTEM KIT COMPONENTS
FIGURE 1
FLOW
KT150 FILTER SYSTEM
KIT COMPONENTS
INSTRUCTIONS:
***ENSURE YOU HAVE RECIEVED ALL PARTS INCLUDED IN PARTS LIST***
1. Lockout/Tagout machine. Use caution as oil & surfaces may be hot. Allow pump to cool to at least 100 F before
proceeding to drain oil.
2. Remove all existing oil plumbing except for the oil pump.
3. Ensure remaining plumbing ports are free of debris.
4. Remove the two bolts in the separator housing where the bracket will be mounted (refer to FIGURE 2). These
bolts will not be reused.
5. Loosely attach filter housing/bracket assembly using bolts and washers (#20 & #21 FIGURE 2).
6. Install kit plumbing as shown in FIGURE 2 starting with #1 using the Loctite 567 on all NPT parts. Tighten NPT fittings
but leave tube fittings loose until assembled. Tubes may be shortened/cut using a standard tube cutter. Ensure
check valve is orientated correctly with flow.
7. Once all plumbing is completely installed, tighten remaining tube fittings.
8. Refill oil per operators manual.
NOTES:
1. Use only genuine Tuthill Replacement Oil Filter (part # 058379 0000). Contact your local Tuthill distributor or
email [email protected] to reorder replacement oil filters.
2. When starting KT Pump the green/red gage (#14 FIGURE 2) needle may be in the red until the oil is above 140
F, this is normal. If gage needle is in the red when temperature is above 140 F, replace filter.
WARNINGS:
1. Ensure check valve is installed correctly with respect to flow. Incorrectly installed check valve can result in
pump failure and require total rebuild.
2. Hot oil can cause severe burns. Never remove filter while pump is running.
3. Do not use Teflon tape. This may void warranty.
LOCTITE 567
OR EQUIVALENT
Figure 1-1 – KT-150 Filter Kit
(Retrofit Installation Only)

Manual 1872 Rev B 001872 0000
2
01
KT-150 Filter System Kit Components
INSTALLATION:
(RETROFIT INSTALLATION ONLY)
1. Lockout/Tagout machine. Use caution as oil &
surfaces may be hot. Allow pump to cool to at
least 100°F before proceeding to drain oil.
2. Remove all existing oil plumbing except for the
oil pump.
3. Ensure remaining plumbing ports are free of
debris.
4. Remove the two bolts in the separator housing
where the bracket will be mounted (refer to
FIGURE 1-2). These bolts will not be reused.
5. Loosely attach lter housing/bracket assembly
using bolts and washers (#20 & #21 – FIGURE
1-2).
6. Install kit plumbing as shown in FIGURE 1-2
starting with #1 using the Loctite 567 on all
NPT parts. Tighten NPT ttings, but leave tube
ttings loose until assembled. Tubes may be
shortened/cut using a standard tube cutter.
Ensure check valve is orientated correctly with
ow.
7. Once all plumbing is completely installed,
tighten remaining tube ttings.
8. Rell oil per operators manual.
NOTES:
1. Use only genuine Kinney Replacement Oil
Filter (part # 058379 0000). Contact your local
Kinney distributor or email Customer Service to
reorder replacement oil lters.
2. When starting KT Pump the green/red gage
(#14 – FIGURE 1-2) needle may be in the red
until the oil is above 140°F, this is normal. If
gage needle is in the red when temperature is
above 140°F, replace lter.
Ensure check valve is installed correctly with
respect to ow. Incorrectly installed check
valve can result in pump failure and require
total rebuild.
Do not use Teon tape. This may void
warranty.
WARNING
!
Vacuum pump housing and
associated piping or accessories
may become hot enough to cause
major skin burns on contact as a
result of process conditions.
WARNING
!
Use lockout / tagout procedures to disable the
electrical energy source before any service or
work is done on the vacuum pumps.
WARNING
!
Hot oil can cause severe burns. Never remove
lter while pump is running.
OTE:NENSURE YOU HAVE RECEIVED ALL
PARTS INCLUDED IN PARTS LIST.

Manual 1872 Rev B 001872 0000 3
01
KT-150 Filter System Kit Components
1
2
3
4
5
6
7
8
10
11
12
13
18
19
24
9
14
17 22
23
FLOW
25
15,16
20,21
KT150 FILTER SYSTEM
FIGURE 2
Figure 1-2 – KT-150 Filter Kit Drawing

Manual 1872 Rev B 001872 0000
4
01
KT-150 Filter System Kit Components
KT-150 FILTER SYSTEM KIT PARTS LIST
ITEM
NO. PART NUMBER DESCRIPTION QTY UNIT
1 057715 00ST* NIPPLE 3/8 NPT X 3 LG, STEEL 1 EA
2 078064 00ST* FEMALE ELBOW 1/2 X 3/8 1 EA
3 157163 00ST 1/2 O.D.HYDRAULIC STEEL TUBING 1 EA
4 078042 00ST* MALE CONNECTOR 1/2 X 1/2 1 EA
5 057235 00ST* NIPPLE 1/2 NPT X 2 LG STEEL 1 EA
6 057025 00MI* TEE 1/2 NPT MALLEABLE IRON 1 EA
7 055004 00MI* HEX HEAD BUSHING 1/2 X 1/4 NPT 1 EA
8 074510 0000 PRESSURE GAGE 0-160 PSIG 1/4 NPT BZ MT 1 EA
9 057237 00ST* NIPPLE 1/2 NPT X 3 LG STEEL 1 EA
10 066673 00BR VALVE SPRING CHECK 1/2 NPT BRASS 1 EA
11 078056 00ST* MALE ELBOW 1/2 X 1/2 1 EA
12 157164 00ST 1/2 O.D.HYDRAULIC STEEL TUBING 1 EA
13 078056 00ST* MALE ELBOW 1/2 X 1/2 1 EA
14 058377 0000 FILTER CHANGE INDICATOR/GAUGE 1 EA
15 052220 0STZ* HEX HEAD CAP SCREW 1/4-20 X 5/8 2 EA
16 053132 0STZ* PLAIN WASHER 1/4, ZINCCOATED STEEL 2 EA
17 074923 00ST BRACKET,OIL FILTER KT150 1 EA
18 058378 0000 OIL FILTER HOUSING 1 EA
19 058379 0000 OIL FILTER SPIN-ON 1 EA
20 052112 0STZ* HEX HEAD CAP SCREW 5/16-18 X 1-3/4 2 EA
21 053174 0STZ* LOCKWASHER 5/16, REGULAR, SPRING 2 EA
22 078042 00ST* MALE CONNECTOR 1/2 X 1/2 1 EA
23 157165 00ST 1/2 O.D.HYDRAULIC STEEL TUBING 1 EA
24 078101 00ST* MALE CONNECTOR 1/2 X 1/4 1 EA
25 819924 0000* LABEL, REPLACEMENT OIL FILTER 1 EA
26 819923 0000* SEALANT, LOCTITE #567, THREAD SEAL 6ML TUBE 1 EA
OTE:N*Not available for individual purchase.

Manual 1872 Rev B 001872 0000 5
02
KT-300 FILTER SYSTEM KIT COMPONENTS
FLOW
KT300 FILTER SYSTEM
KIT COMPONENTS
FIGURE 1
WARNINGS:
1. Ensure check valve is installed correctly with respect to flow. Incorrectly installed check valve can result in
pump failure and require total rebuild.
2. Hot oil can cause severe burns. Never remove filter while pump is running.
3. Do not use Teflon tape. This may void warranty.
NOTES:
1. Use only genuine Tuthill Replacement Oil Filter (part # 058379 0000). Contact your local Tuthill distributor or
email [email protected] to reorder replacement oil filters.
2. When starting KT Pump the green/red gage (#14 FIGURE 2) needle may be in the red until the oil is above 140
F, this is normal. If gage needle is in the red when temperature is above 140 F, replace filter.
INSTRUCTIONS:
***ENSURE YOU HAVE RECIEVED ALL PARTS INCLUDED IN PARTS LIST***
1. Lockout/Tagout machine. Use caution as oil & surfaces may be hot. Allow pump to cool to at least 100 F before
proceeding to drain oil.
2. Remove all existing oil plumbing except for the oil pump.
3. Ensure remaining plumbing ports are free of debris.
4. Remove the two bolts in the separator housing where the bracket will be mounted (refer to FIGURE 2). These
bolts will not be reused.
5. Loosely attach filter housing/bracket assembly using bolts and washers (#20 & #21 FIGURE 2).
6. Install kit plumbing as shown in FIGURE 2 starting with #1 using the Loctite 567 on all NPT parts. Tighten NPT fittings
but leave tube fittings loose until assembled. Tubes may be shortened/cut using a standard tube cutter. Ensure
check valve is orientated correctly with flow.
7. Once all plumbing is completely installed, tighten remaining tube fittings.
8. Refill oil per operators manual.
LOCTITE 567
OR EQUIVALENT
Figure 2-1 – KT-300 Filter Kit
(Retrofit Installation Only)

Manual 1872 Rev B 001872 0000
6
02
KT-300 Filter System Kit Components
INSTALLATION:
(RETROFIT INSTALLATION ONLY)
1. Lockout/Tagout machine. Use caution as oil &
surfaces may be hot. Allow pump to cool to at
least 100°F before proceeding to drain oil.
2. Remove all existing oil plumbing except for the
oil pump.
3. Ensure remaining plumbing ports are free of
debris.
4. Remove the two bolts in the separator housing
where the bracket will be mounted (refer to
FIGURE 2-2). These bolts will not be reused.
5. Loosely attach lter housing/bracket assembly
using bolts and washers (#20 & #21 – FIGURE
2-2).
6. Install kit plumbing as shown in FIGURE 2-2
starting with #1 using the Loctite 567 on all
NPT parts. Tighten NPT ttings, but leave tube
ttings loose until assembled. Tubes may be
shortened/cut using a standard tube cutter.
Ensure check valve is orientated correctly with
ow.
7. Once all plumbing is completely installed,
tighten remaining tube ttings.
8. Rell oil per operators manual.
NOTES:
1. Use only genuine Kinney Replacement Oil
Filter (part # 058379 0000). Contact your local
Kinney distributor or email Customer Service to
reorder replacement oil lters.
2. When starting KT Pump the green/red gage
(#14 – FIGURE 2-2) needle may be in the red
until the oil is above 140°F, this is normal. If
gage needle is in the red when temperature is
above 140°F, replace lter.
Ensure check valve is installed correctly with
respect to ow. Incorrectly installed check
valve can result in pump failure and require
total rebuild.
Do not use Teon tape. This may void
warranty.
WARNING
!
Vacuum pump housing and
associated piping or accessories
may become hot enough to cause
major skin burns on contact as a
result of process conditions.
WARNING
!
Use lockout / tagout procedures to disable the
electrical energy source before any service or
work is done on the vacuum pumps.
WARNING
!
Hot oil can cause severe burns. Never remove
lter while pump is running.
OTE:NENSURE YOU HAVE RECEIVED ALL
PARTS INCLUDED IN PARTS LIST.

Manual 1872 Rev B 001872 0000 7
02
KT-300 Filter System Kit Components
1
2
3
45
6
7
8
9
10
11
12
13
14
15,16
17
18
19
20,21
22
23
24
FLOW
KT300 FILTER SYSTEM
FIGURE 2
25
Figure 2-2 – KT-300 Filter Kit Drawing

Manual 1872 Rev B 001872 0000
8
02
KT-300 Filter System Kit Components
KT-300 FILTER SYSTEM KIT PARTS LIST
ITEM
NO. PART NUMBER DESCRIPTION QTY UNIT
1 057977 032F* NIPPLE 3/8 NPT X 3-1/4 LG, STEEL 1 EA
2 078064 00ST* FEMALE ELBOW 1/2 X 3/8 1 EA
3 157166 00ST 1/2 O.D.HYDRAULIC STEEL TUBING 1 EA
4 078042 00ST* MALE CONNECTOR 1/2 X 1/2 1 EA
5 057239 00ST* NIPPLE 1/2 NPT X 3-1/2 LG STEEL 1 EA
6 057025 00MI* TEE 1/2 NPT MALLEABLE IRON 1 EA
7 055004 00MI* HEX HEAD BUSHING 1/2 X 1/4 NPT 1 EA
8 074510 0000 PRESSURE GAGE 0-160 PSIG 1/4 NPT BZ MT 1 EA
9 057237 00ST* NIPPLE 1/2 NPT X 3 LG STEEL 1 EA
10 066673 00BR VALVE SPRING CHECK 1/2 NPT BRASS 1 EA
11 078056 00ST* MALE ELBOW 1/2 X 1/2 1 EA
12 157167 00ST 1/2 O.D.HYDRAULIC STEEL TUBING 1 EA
13 078056 00ST* MALE ELBOW 1/2 X 1/2 1 EA
14 058377 0000 FILTER CHANGE INDICATOR/GAUGE 1 EA
15 052220 0STZ* --HEX HEAD CAP SCREW 1/4-20 X 5/8 2 EA
16 053132 0STZ* --PLAIN WASHER 1/4, ZINCCOATED STEEL 2 EA
17 074924 00ST BRACKET,OIL FILTER KT300 1 EA
18 058378 0000 OIL FILTER HOUSING 1 EA
19 058379 0000 OIL FILTER SPIN-ON 1 EA
20 052291 0STZ* HEX HEAD CAP SCREW 1/2-13 X 1-3/4 2 EA
21 053173 0STZ* LOCKWASHER 1/2 REGULAR, SPRING 2 EA
22 078042 00ST* MALE CONNECTOR 1/2 X 1/2 1 EA
23 157168 00ST 1/2 O.D.HYDRAULIC STEEL TUBING 1 EA
24 078055 00ST* MALE ELBOW 1/2 X 3/8 1 EA
25 819924 0000* LABEL, REPLACEMENT OIL FILTER 1 EA
26 819923 0000* SEALANT, LOCTITE #567, THREAD SEAL 6ML TUBE 1 EA
OTE:N*Not available for individual purchase.

Manual 1872 Rev B 001872 0000 9
03
KT-500 FILTER SYSTEM KIT COMPONENTS
KT500 FILTER SYSTEM
KIT COMPONENTS
FLOW
FIGURE 1
NOTES:
1. Use only genuine Tuthill Replacement Oil Filter (part # 058379 0000). Contact your local Tuthill distributor or
email [email protected] to reorder replacement oil filters.
2. When starting KT Pump the green/red gage (#14 FIGURE 2) needle may be in the red until the oil is above 140
F, this is normal. If gage needle is in the red when temperature is above 140 F, replace filter.
INSTRUCTIONS:
***ENSURE YOU HAVE RECIEVED ALL PARTS INCLUDED IN PARTS LIST***
1. Lockout/Tagout machine. Use caution as oil & surfaces may be hot. Allow pump to cool to at least 100 F before
proceeding to drain oil.
2. Remove all existing oil plumbing except for the oil pump.
3. Ensure remaining plumbing ports are free of debris.
4. Remove the two bolts in the separator housing where the bracket will be mounted (refer to FIGURE 2). These
bolts will not be reused.
5. Loosely attach filter housing/bracket assembly using bolts and washers (#20 & #21 FIGURE 2).
6. Install kit plumbing as shown in FIGURE 2 starting with #1 using the Loctite 567 on all NPT parts. Tighten NPT fittings
but leave tube fittings loose until assembled. Tubes may be shortened/cut using a standard tube cutter. Ensure
check valve is orientated correctly with flow.
7. Once all plumbing is completely installed, tighten remaining tube fittings.
8. Refill oil per operators manual.
WARNINGS:
1. Ensure check valve is installed correctly with respect to flow. Incorrectly installed check valve can result in
pump failure and require total rebuild.
2. Hot oil can cause severe burns. Never remove filter while pump is running.
3. Do not use Teflon tape. This may void warranty.
LOCTITE 567
OR EQUIVALENT
Figure 3-1 – KT-500 Filter Kit
(Retrofit Installation Only)

Manual 1872 Rev B 001872 0000
10
03
KT-500 Filter System Kit Components
INSTALLATION:
(RETROFIT INSTALLATION ONLY)
1. Lockout/Tagout machine. Use caution as oil &
surfaces may be hot. Allow pump to cool to at
least 100°F before proceeding to drain oil.
2. Remove all existing oil plumbing except for the
oil pump.
3. Ensure remaining plumbing ports are free of
debris.
4. Remove the two bolts in the separator housing
where the bracket will be mounted (refer to
FIGURE 3-2). These bolts will not be reused.
5. Loosely attach lter housing/bracket assembly
using bolts and washers (#20 & #21 – FIGURE
3-2).
6. Install kit plumbing as shown in FIGURE 3-2
starting with #1 using the Loctite 567 on all
NPT parts. Tighten NPT ttings, but leave tube
ttings loose until assembled. Tubes may be
shortened/cut using a standard tube cutter.
Ensure check valve is orientated correctly with
ow.
7. Once all plumbing is completely installed,
tighten remaining tube ttings.
8. Rell oil per operators manual.
NOTES:
1. Use only genuine Kinney Replacement Oil
Filter (part # 058379 0000). Contact your local
Kinney distributor or email Customer Service
to reorder replacement oil lters.
2. When starting KT Pump the green/red gage
(#14 – FIGURE 3-2) needle may be in the red
until the oil is above 140°F, this is normal. If
gage needle is in the red when temperature is
above 140°F, replace lter.
Ensure check valve is installed correctly with
respect to ow. Incorrectly installed check
valve can result in pump failure and require
total rebuild.
Do not use Teon tape. This may void
warranty.
WARNING
!
Vacuum pump housing and
associated piping or accessories
may become hot enough to cause
major skin burns on contact as a
result of process conditions.
WARNING
!
Use lockout / tagout procedures to disable the
electrical energy source before any service or
work is done on the vacuum pumps.
WARNING
!
Hot oil can cause severe burns. Never remove
lter while pump is running.
OTE:NENSURE YOU HAVE RECEIVED ALL
PARTS INCLUDED IN PARTS LIST.

Manual 1872 Rev B 001872 0000 11
03
KT-500 Filter System Kit Components
1
2
3
4
5
6
7
8
9
10
11
12
13
15
16
14
17
18
19
20,21
22
23
24
25,26
27
28
29
30
KT500 FILTER SYSTEM
FIGURE 2
FLOW
Figure 3-2 – KT-500 Filter Kit Drawing

Manual 1872 Rev B 001872 0000
12
03
KT-500 Filter System Kit Components
KT-500 FILTER SYSTEM KIT PARTS LIST
ITEM
NO. PART NUMBER DESCRIPTION QTY UNIT
1 057256 00ST* NIPPLE 3/4 NPT X 3-1/2 LG STEEL 1 EA
2 057062 00MI* ELBOW 90 X 3/4 NPT MALLEABLE IRON 1 EA
3 078129 00ST* MALE ELBOW 3/4 X 3/4 1 EA
4 157169 00ST 3/4 O.D.HYDRAULIC STEEL TUBING 1 EA
5 078047 00ST* MALE CONNECTOR 3/4 X 3/4 1 EA
6 055010 00MI* HEX HEAD BUSHING 1 X 3/4 NPT 1 EA
7 055012 00MI* HEX HEAD BUSHING 1 X 1/2 NPT 1 EA
8 057200 00ST* NIPPLE 1/2 NPT X 1-1/8 LG STEEL 1 EA
9 057753 00CI* Y-STRAINER 1/2, CAST IRON 1 EA
10 057200 00ST* NIPPLE 1/2 NPT X 1-1/8 LG STEEL 1 EA
11 057025 00MI* TEE 1/2 NPT MALLEABLE IRON 1 EA
12 055004 00MI* HEX HEAD BUSHING 1/2 X 1/4 NPT 1 EA
13 074510 0000 PRESSURE GAGE 0-160 PSIG 1/4 NPT BZ MT 1 EA
14 057200 00ST* NIPPLE 1/2 NPT X 1-1/8 LG STEEL 1 EA
15 066673 00BR VALVE SPRING CHECK 1/2 NPT BRASS 1 EA
16 078042 00ST* MALE CONNECTOR 1/2 X 1/2 1 EA
17 157170 00ST 1/2 O.D.HYDRAULIC STEEL TUBING 1 EA
18 078056 00ST* MALE ELBOW 1/2 X 1/2 1 EA
19 058377 0000 FILTER CHANGE INDICATOR/GAUGE 1 EA
20 052220 0STZ* HEX HEAD CAP SCREW 1/4-20 X 5/8 2 EA
21 053132 0STZ* PLAIN WASHER 1/4, ZINCCOATED STEEL 2 EA
22 058378 0000 OIL FILTER HOUSING 1 EA
23 074925 00ST BRACKET,OIL FILTER KT500 1 EA
24 058379 0000 OIL FILTER SPIN-ON 1 EA
25 052291 0STZ* HEX HEAD CAP SCREW 1/2-13 X 1-3/4 2 EA
26 053173 0STZ* LOCKWASHER 1/2 REGULAR, SPRING 2 EA
27 078042 00ST* MALE CONNECTOR 1/2 X 1/2 1 EA
28 157171 00ST 1/2 O.D.HYDRAULIC STEEL TUBING 1 EA
29 078055 00ST* MALE ELBOW 1/2 X 3/8 1 EA
30 819924 0000* LABEL, REPLACEMENT OIL FILTER 1 EA
31 819923 0000* SEALANT, LOCTITE #567, THREAD SEAL 6ML TUBE 1 EA
OTE:N*Not available for individual purchase.

Manual 1872 Rev B 001872 0000 13
04
KT-850 FILTER SYSTEM KIT COMPONENTS
FIGURE 1
FLOW
KT850 FILTER SYSTEM
KIT COMPONENTS
WARNINGS:
1. Ensure check valve is installed correctly with respect to flow. Incorrectly installed check valve can result in
pump failure and require total rebuild.
2. Hot oil can cause severe burns. Never remove filter while pump is running.
3. Do not use Teflon tape. This may void warranty.
INSTRUCTIONS:
***ENSURE YOU HAVE RECIEVED ALL PARTS INCLUDED IN PARTS LIST***
1. Lockout/Tagout machine. Use caution as oil & surfaces may be hot. Allow pump to cool to at least 100 F before
proceeding to drain oil.
2. Remove all existing oil plumbing except for the oil pump.
3. Ensure remaining plumbing ports are free of debris.
4. Remove the two bolts in the separator housing where the bracket will be mounted (refer to FIGURE 2). These
bolts will not be reused.
5. Loosely attach filter housing/bracket assembly using bolts and washers (#20 & #21 FIGURE 2).
6. Install kit plumbing as shown in FIGURE 2 starting with #1 using the Loctite 567 on all NPT parts. Tighten NPT fittings
but leave tube fittings loose until assembled. Tubes may be shortened/cut using a standard tube cutter. Ensure
check valve is orientated correctly with flow.
7. Once all plumbing is completely installed, tighten remaining tube fittings.
8. Refill oil per operators manual.
NOTES:
1. Use only genuine Tuthill Replacement Oil Filter (part # 058379 0000). Contact your local Tuthill distributor or
email [email protected] to reorder replacement oil filters.
2. When starting KT Pump the green/red gage (#14 FIGURE 2) needle may be in the red until the oil is above 140
F, this is normal. If gage needle is in the red when temperature is above 140 F, replace filter.
LOCTITE 567
OR EQUIVALENT
Figure 4-1 – KT-850 Filter Kit
(Retrofit Installation Only)

Manual 1872 Rev B 001872 0000
14
04
KT-850 Filter System Kit Components
INSTALLATION:
(RETROFIT INSTALLATION ONLY)
1. Lockout/Tagout machine. Use caution as oil &
surfaces may be hot. Allow pump to cool to at
least 100°F before proceeding to drain oil.
2. Remove all existing oil plumbing except for the
oil pump.
3. Ensure remaining plumbing ports are free of
debris.
4. Remove the two bolts in the separator housing
where the bracket will be mounted (refer to
FIGURE 4-2). These bolts will not be reused.
5. Loosely attach lter housing/bracket assembly
using bolts and washers (#20 & #21 – FIGURE
4-2).
6. Install kit plumbing as shown in FIGURE 4-2
starting with #1 using the Loctite 567 on all
NPT parts. Tighten NPT ttings, but leave tube
ttings loose until assembled. Tubes may be
shortened/cut using a standard tube cutter.
Ensure check valve is orientated correctly with
ow.
7. Once all plumbing is completely installed,
tighten remaining tube ttings.
8. Rell oil per operators manual.
NOTES:
1. Use only genuine Kinney Replacement Oil
Filter (part # 058379 0000). Contact your local
Kinney distributor or email Customer Service to
reorder replacement oil lters.
2. When starting KT Pump the green/red gage
(#14 – FIGURE 4-2) needle may be in the red
until the oil is above 140°F, this is normal. If
gage needle is in the red when temperature is
above 140°F, replace lter.
Ensure check valve is installed correctly with
respect to ow. Incorrectly installed check
valve can result in pump failure and require
total rebuild.
Do not use Teon tape. This may void
warranty.
WARNING
!
Vacuum pump housing and
associated piping or accessories
may become hot enough to cause
major skin burns on contact as a
result of process conditions.
WARNING
!
Use lockout / tagout procedures to disable the
electrical energy source before any service or
work is done on the vacuum pumps.
WARNING
!
Hot oil can cause severe burns. Never remove
lter while pump is running.
OTE:NENSURE YOU HAVE RECEIVED ALL
PARTS INCLUDED IN PARTS LIST.

Manual 1872 Rev B 001872 0000 15
04
KT-850 Filter System Kit Components
FIGURE 2
KT500 FILTER SYSTEM
1
2
3
4
5
6
78
9
10
11
12
13
14
15
16
17
18
19
20,21
22
23
24
25,26
27
28
29
30
31
32
33
34
35
36
FLOW
Figure 4-2 – KT-850 Filter Kit Drawing

Manual 1872 Rev B 001872 0000
16
04
KT-850 Filter System Kit Components
KT-850 FILTER SYSTEM KIT PARTS LIST
ITEM
NO. PART NUMBER DESCRIPTION QTY UNIT
1 057261 00ST* NIPPLE 3/4 NPT X 5-1/2 LG STEEL 1 EA
2 057062 00MI* ELBOW 90 X 3/4 NPT MALLEABLE IRON 1 EA
3 078129 00ST* MALE ELBOW 3/4 X 3/4 1 EA
4 157172 00ST 3/4 O.D.HYDRAULIC STEEL TUBING 1 EA
5 078047 00ST* MALE CONNECTOR 3/4 X 3/4 1 EA
6 055010 00MI* HEX HEAD BUSHING 1 X 3/4 NPT 1 EA
7 055012 00MI* HEX HEAD BUSHING 1 X 1/2 NPT 1 EA
8 057200 00ST* NIPPLE 1/2 NPT X 1-1/8 LG STEEL 1 EA
9 057753 00CI* Y-STRAINER 1/2, CAST IRON 1 EA
10 057200 00ST* NIPPLE 1/2 NPT X 1-1/8 LG STEEL 1 EA
11 057025 00MI* TEE 1/2 NPT MALLEABLE IRON 1 EA
12 055004 00MI* HEX HEAD BUSHING 1/2 X 1/4 NPT 1 EA
13 074510 0000 PRESSURE GAGE 0-160 PSIG 1/4 NPT BZ MT 1 EA
14 057200 00ST* NIPPLE 1/2 NPT X 1-1/8 LG STEEL 1 EA
15 066673 00BR VALVE SPRING CHECK 1/2 NPT BRASS 1 EA
16 078042 00ST* MALE CONNECTOR 1/2 X 1/2 1 EA
17 157173 00ST 1/2 O.D.HYDRAULIC STEEL TUBING 1 EA
18 078056 00ST* MALE ELBOW 1/2 X 1/2 1 EA
19 058377 0000 FILTER CHANGE INDICATOR/GAUGE 1 EA
20 052220 0STZ* HEX HEAD CAP SCREW 1/4-20 X 5/8 2 EA
21 053132 0STZ* PLAIN WASHER 1/4, ZINCCOATED STEEL 2 EA
22 074926 00ST BRACKET,OIL FILTER KT850 1 EA
23 058378 0000 OIL FILTER HOUSING 1 EA
24 058379 0000 OIL FILTER SPIN-ON 1 EA
25 052293 0STZ* HEX HEAD CAP SCREW 1/2-13 X 2 2 EA
26 053173 0STZ* LOCKWASHER 1/2 REGULAR, SPRING 2 EA
27 078042 00ST* MALE CONNECTOR 1/2 X 1/2 1 EA
28 157174 00ST 1/2 O.D.HYDRAULIC STEEL TUBING 1 EA
29 078018 00ST* UN TEE 1/2 1 EA
30 157175 00ST 1/2 O.D.HYDRAULIC STEEL TUBING 1 EA
31 078065 00ST* FEMALE ELBOW 1/2 X 1/2 1 EA
32 057243 00ST* NIPPLE 1/2 NPT X 4-1/2 LG STEEL 1 EA
33 157176 00ST 1/2 O.D.HYDRAULIC STEEL TUBING 1 EA
34 078064 00ST* FEMALE ELBOW 1/2 X 3/8 1 EA
35 057673 00ST* NIPPLE 3/8 NPT X 6 LG, STEEL 1 EA
36 819924 0000* LABEL, REPLACEMENT OIL FILTER 1 EA
37 819923 0000* SEALANT, LOCTITE #567, THREAD SEAL 6ML TUBE 1 EA
OTE:N* Not available for individual purchase.