Kirby morgan M-48 supermask User manual

M-48 SuperMask®User Guide

Document #110516001

Document P/N 100-800

Kirby Morgan, SuperLite®, BandMask, Band Mask, KMB, KMB-Band Mask, DSI, Diving

Systems International, EXO, REX®, SuperFlow®, SuperMask and DECA are all registered

trademarks of Kirby Morgan Dive Systems, Inc. Use of these terms to describe products

that are not manufactured by KMDSI is illegal.

The two dimensional images (such as photographs and illustrations) of our products are ©

copyrighted and trademarks of Kirby Morgan Dive Systems, Inc. The three dimensional

forms of our products are trademark/trade dress protected.

made available for the express use of owner of this Kirby Morgan product. No part of this

manual may be reproduced, stored in any retrieval system, or transmitted, or used in any

form or by any means, whether graphic, electronic, mechanical, photocopy, or otherwise

by technology known or unknown, without the prior written permission of Kirby Morgan

Dive Systems, Inc.

M-48 SuperMask User Guide

Warranty Information

Kirby Morgan Dive Systems, Inc. warrants every new mask,

helmet, or KMACS 5 Air Control System to be free from defects

in workmanship for a period of three hundred sixty ve (365)

days from date of purchase. This warranty covers all metal,

berglass, and plastic parts. This warranty does NOT cover

rubber parts, communications components, or head cushions. In

addition, due to the electrolytic nature of underwater cutting and

welding, chrome plating cannot be warranted when the diver

engages in these activities.

Should any part become defective, contact the nearest autho-

rized KMDSI dealer. If there is no dealer in your area, contact

KMDSI directly at (805) 928-7772 x 229. You must have a

return authorization from KMDSI prior to the return of any

item, Upon approval from KMDSI, return the defective part,

freight prepaid, to the KMDSI plant. The part will be repaired or

replaced at no charge as deemed necessary by KMDSI.

This warranty becomes null and void if:

1) The product is not registered with KMDSI within ten (10)

days of purchase.

2) The product has not been properly serviced and/or main-

tained according to the appropriate KMDSI manual.

In addition, the user is responsible to ensure that all

product updates as recommended by KMDSI have been

performed.

3) Unauthorized modications have been made to the prod-

uct.

4) The product has been abused or subjected to conditions

which are unusual or exceed the product’s intended service.

NOTE: Be sure to complete the enclosed warranty card and

return it to KMDSI immediately. No warranty claims will be

honored without a satisfactorily completed warranty card on le

at KMDSI.

M-48 SuperMask User Guide

Table Of Contents

Denitions of Signal Words Used in this Guide ��5

Introduction ��6

CR Marking ��9

CE Certication ��9

CE Marking ��9

Notied Body �� 10

Cleaning Procedures �� 11

Germicidal Solutions �� 11

Germicidal Solutions Manufacturers�� 12

Components of the M-48 SuperMask�� 14

Using the M-48 SuperMask with Open Circuit Scuba �� 14

Surface-Supplied Open Circuit �� 14

Minimum Equipment for Surface-Supplied Diving�� 16

Demand Regulator Adjustment / Surface-supplied �� 16

Regulator Hose�� 17

Diver Work Rate�� 17

Pre-Dive Inspection�� 17

Mounting Open Circuit Regulators �� 18

Tools and Components Needed for

Installation of Regulator �� 21

Pre-Dive Inspection with

Open-Circuit Demand Regulator �� 25

Cleaning the Face Port and Interior Surfaces �� 26

Donning the SuperMask�� 26

Connecting the Pod to the Mask �� 28

Alternate Method of Connecting the Pod to the Mask �� 29

Diving with a Hood�� 30

Water Entry �� 30

Removing / Replacing Pod While Underwater �� 30

Alternate Method of

Removing/Replacing Pod Underwater �� 31

Mask / Pod Dewatering �� 31

Releasing the Pod �� 32

Removing the Mask�� 33

Post Dive Procedures �� 33

Alternate Method of Mask Removal �� 33

Quick-Release Method of Mask Removal�� 33

Conservation Storage Conditions �� 34

Scheduled Maintenance �� 34

M-48 SuperMask User Guide

General Disassembly Guidelines �� 35

Post-Dive Cleaning And Inspection �� 35

Head Harness Removal and Installation �� 37

Communications with the M-48 SuperMask®�� 37

Removal of Harness from �� 37

Mask Frame �� 37

Installation of Harness on Mask Frame�� 37

Soft Pods (UBA And SCUBA) �� 38

Visual Inspection �� 38

Tilt-to-Purge Valve Assembly �� 38

Installing a Communications Port Plug �� 39

Buckle Options �� 40

Demand Regulators�� 40

Accessories for the M-48 SuperMask �� 41

Non-Stretch Harness P/N 805-030 �� 41

Mask Bag P/N 800-903 �� 41

Inlet Swivel P/N 305-017 �� 41

Communications Port Plug P/N 820-155�� 41

Manifold Block�� 42

Over-Pressure Relief Valve P/N 200-017 �� 42

Exploded View Drawing of the KMS-48 SuperMask �� 43

Tables

Diver Work Rate�� 17

Pre-Dive Inspection�� 18

Scheduled Maintenance �� 35

Post-Dive Cleaning And Inspection �� 36

M-48 SuperMask User Guide Denitions of Signal Words Used in this Guide

Denitions of Signal Words Used in this Guide

Throughout this manual we will use certain words to call your attention to

conditions, practices or techniques that may directly affect your safety. Pay

particular attention to information introduced by the following signal words:

BDANGER

This word indicates an imminently hazardous situation,

which if not avoided, could result in death or serious in-

jury.

BWARNING

This word indicates a potentially hazardous situation,

which, if not avoided, could result in death or serious in-

jury.

BCAUTION

This word indicates a potentially hazardous situation,

which if not avoided, may result in minor or moderate in-

jury. It may also be used to alert against unsafe practices.

This Operation Manual contains important safety information and should

always be available to those personnel operating this equipment. Read,

understand, and retain all instructions before operating this equipment to

prevent injury or equipment damage.

If you sell or loan this equipment to another person, be sure that this manual

accompanies the gear when you transfer possession to them.

Introduction M-48 SuperMask User Guide

Introduction

Congratulations for choosing the Kirby Morgan SuperMask®. The

SuperMask represents years of development and testing. Development

of this mask could not have been possible without the help of the diving

community as a whole.

The original goal was to develop a modular full-face mask that could of-

fer greater comfort and safety to divers using self-contained breathing

apparatus.

The SuperMask has been tested and certied by Dive Lab Inc. Congura-

tion in both open and closed circuit mode have been tested and approved

for use by U.S. military organizations

KMDSI will continue to develop the mask as well as additional pods and

accessories. Users should routinely check the KMDSI web page for ad-

ditional information. Questions on the use and care of this mask should be

addressed to Kirby Morgan Dive Systems Inc. Telephone 805-928-7772 or

e-mail at www.kirbymorgan.com or Dive Lab Inc, Telephone 850-235-2715

or e-mail at www.divelab.com.

BDANGER

☣

BIOHAZARD

Kirby Morgan Dive Systems, Inc., cannot

guarantee the diver protection from con-

taminants when using the SuperMask in

waters that are biologically, chemically or

radioactively polluted. Radioactive, chemi-

cal, and biological contaminants can cause

serious, permanent bodily harm or death to

the user.

While the SuperMask can minimize and

help reduce the risks associated with the

exposure to certain waterborne chemical

and biological contamination, it cannot pro-

tect the user in all situations or against all

contaminants.

•

CORROSIVE



RADIOACTIVE

M-48 SuperMask User Guide Introduction

BWARNING

Not all SCUBA regulators or DSV’s (mouthpieces) will

t the SuperMask standard SCUBA pod. The size of the

mouthpiece mounting tube as well as the placement and

size of the exhaust tee can affect the mounting and proper

functioning of the mouthpiece and folding action on the

pod bellows. There is also a soft SCUBA pod intended for

large DSV or demand regulator P/N 805-095. Regardless

of the soft pod being used, it is extremely important that

the demand regulator or DSV being tted does not have

any sharp edges that could cut the pod skirt or mouth-

piece orice and ts properly

The SCUBA regulator or DSV must not interfere with the

t of the mask, and all components must be fully func-

tional. Do not use any component with the mask or pod

if the component or mask functions are compromised in

any way. If in doubt call or email Dive Lab Inc.

BWARNING

Use only mouthpieces with the appropriate dimensions

and characteristics for the M-48 mask pod and the breath-

ing apparatus you have selected. Use of other mouth-

pieces may cause an insecure t which could lead to

separation of the mouthpiece from the pod, resulting in a

ooded pod and drowning.

BWARNING

Diving this mask in water containing concentrations of

petroleum based chemicals could cause degradation

of the components of the mask. Clean the mask using

only a solution of one (1) tablespoon of a mild hand dish

washing detergent, such as Joy ™ or Palmolive ™, to one

gallon of water.

Introduction M-48 SuperMask User Guide

BWARNING

Cold Water Diving (water Temperatures below 450˚F or

10°C) requires specialized training and equipment. Do

not attempt diving in cold water unless you are properly

trained and equipped for this type of specialized diving.

BWARNING

The SuperMask is NOT equipped with a one-way valve

(non-return valve) for surface-supplied diving. When us-

ing the mask for surface-supplied diving it must be used

with the KMDSI manifold block KMDSI PN# 300-150 or

300-155 and a suitable harness and emergency gas sup-

ply system.

Without the non-return valve, the diver could be subject

to a “squeeze” if the umbilical supply is severed. This

can be fatal.

BWARNING

If the mask is used for surface-supplied diving, do not

connect the umbilical directly to the SuperMask pod reg-

ulator. This can create a direct pull on the mask and pod.

Always connect the umbilical to the one-way valve on

the manifold block assembly, which must be properly se-

cured to the harness assembly.

BCAUTION

Do not use aerosol spray silicone or other aerosol sprays

on or near the mask or pod. Aerosol propellants can dam-

age plastic components on the mask and pod.

We welcome and encourage all input from our customers. Our goal is to

provide the highest quality diving equipment and service possible. If you

have any questions or comments, please feel free to contact us (see contact

information on back cover).

M-48 SuperMask User Guide CR Marking

The SuperMask has been designed for use with either open circuit scuba,

closed and semi-closed circuit scuba, and demand mode surface-supplied

diving. Regardless of the diving mode, the mask must be congured for

the type of system employed.

The mask, when used with CE approved open circuit scuba regulators and

components, conforms to European CE requirements

CR Marking

The full face mask meets or exceeds all standards established by Dive Lab

of Panama City, Florida, and is CR (Commercially Rated) marked.

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CE Certication

The full face mask has been tested and conforms to the performance re-

quirements as set forth in Annex II of Directive 89/686/EEC and, as far as

applicable, the EN 250:2000 and EN 250/A1:2006. It is fully CE marked

with Kirby Morgan SuperFlow®Plastic Adjustable 2nd Stage Regulator

Ref. 805-120.

Category of PPE: III

BWARNING

The Full Face Mask has been tested with air and CE cer-

ticates for use with air up to 50 meters.

Compressed air must be compliant with the EN 12021.

All the tables reporting the technical data and the pres-

sure of use are relative to compressed air.

CE Marking

On the lens of the mask the CE mark is printed.

CE Certication M-48 SuperMask User Guide

In the mark the data reported are the following:

1. The name and the address of the manufacturer;

2. CE marking: ;

3. The Full Face Mask Model (SuperMask M48);

4. Harmonized reference standard EN250.

BCAUTION

The user cannot:

• remove the mark from the frame of the full face

mask;

• modify or counter feit the data reported on the mark.

BCAUTION

The mark must be visible and legible throughout the

life of the PPE. If the mark deteriorates or is not leg-

ible the user should contact the manufacturer.

Notied Body

The Notied Body is DNV- MODULO UNO S.c.a.r.l.

Kirby Morgan M-48 SuperMask User manual

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