Kirby Morgan M-48 SuperMask User manual

M-48 SuperMask®User Guide
Document #110516001
Document P/N 100-800
Kirby Morgan, SuperLite®, BandMask, Band Mask, KMB, KMB-Band Mask, DSI, Diving
Systems International, EXO, REX®, SuperFlow®, SuperMask and DECA are all registered
trademarks of Kirby Morgan Dive Systems, Inc. Use of these terms to describe products
that are not manufactured by KMDSI is illegal.
The two dimensional images (such as photographs and illustrations) of our products are ©
copyrighted and trademarks of Kirby Morgan Dive Systems, Inc. The three dimensional
forms of our products are trademark/trade dress protected.
© Copyright 2011 Kirby Morgan Dive Systems, Inc. All rights reserved. This manual is
made available for the express use of owner of this Kirby Morgan product. No part of this
manual may be reproduced, stored in any retrieval system, or transmitted, or used in any
form or by any means, whether graphic, electronic, mechanical, photocopy, or otherwise
by technology known or unknown, without the prior written permission of Kirby Morgan
Dive Systems, Inc.

M-48 SuperMask User Guide
2 © Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001
Warranty Information
Kirby Morgan Dive Systems, Inc. warrants every new mask,
helmet, or KMACS 5 Air Control System to be free from defects
in workmanship for a period of three hundred sixty ve (365)
days from date of purchase. This warranty covers all metal,
berglass, and plastic parts. This warranty does NOT cover
rubber parts, communications components, or head cushions. In
addition, due to the electrolytic nature of underwater cutting and
welding, chrome plating cannot be warranted when the diver
engages in these activities.
Should any part become defective, contact the nearest autho-
rized KMDSI dealer. If there is no dealer in your area, contact
KMDSI directly at (805) 928-7772 x 229. You must have a
return authorization from KMDSI prior to the return of any
item, Upon approval from KMDSI, return the defective part,
freight prepaid, to the KMDSI plant. The part will be repaired or
replaced at no charge as deemed necessary by KMDSI.
This warranty becomes null and void if:
1) The product is not registered with KMDSI within ten (10)
days of purchase.
2) The product has not been properly serviced and/or main-
tained according to the appropriate KMDSI manual.
In addition, the user is responsible to ensure that all
product updates as recommended by KMDSI have been
performed.
3) Unauthorized modications have been made to the prod-
uct.
4) The product has been abused or subjected to conditions
which are unusual or exceed the product’s intended service.
NOTE: Be sure to complete the enclosed warranty card and
return it to KMDSI immediately. No warranty claims will be
honored without a satisfactorily completed warranty card on le
at KMDSI.

M-48 SuperMask User Guide
© Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001 3
Table Of Contents
Denitions of Signal Words Used in this Guide �������������5
Introduction ����������������������������������������������������6
CR Marking ����������������������������������������������������9
CE Certication ������������������������������������������������9
CE Marking ����������������������������������������������������9
Notied Body ������������������������������������������������ 10
Cleaning Procedures ���������������������������������������� 11
Germicidal Solutions ����������������������������������������� 11
Germicidal Solutions Manufacturers��������������������������� 12
Components of the M-48 SuperMask���������������������� 14
Using the M-48 SuperMask with Open Circuit Scuba ���� 14
Surface-Supplied Open Circuit ����������������������������� 14
Minimum Equipment for Surface-Supplied Diving�������� 16
Demand Regulator Adjustment / Surface-supplied ������ 16
Regulator Hose����������������������������������������������� 17
Diver Work Rate���������������������������������������������� 17
Pre-Dive Inspection������������������������������������������ 17
Mounting Open Circuit Regulators ������������������������� 18
Tools and Components Needed for
Installation of Regulator ������������������������������������ 21
Pre-Dive Inspection with
Open-Circuit Demand Regulator ��������������������������� 25
Cleaning the Face Port and Interior Surfaces ������������ 26
Donning the SuperMask������������������������������������� 26
Connecting the Pod to the Mask ��������������������������� 28
Alternate Method of Connecting the Pod to the Mask ��� 29
Diving with a Hood������������������������������������������� 30
Water Entry ��������������������������������������������������� 30
Removing / Replacing Pod While Underwater ������������ 30
Alternate Method of
Removing/Replacing Pod Underwater ��������������������� 31
Mask / Pod Dewatering ������������������������������������� 31
Releasing the Pod ������������������������������������������� 32
Removing the Mask������������������������������������������ 33
Post Dive Procedures ��������������������������������������� 33
Alternate Method of Mask Removal ��������������������������� 33
Quick-Release Method of Mask Removal���������������������� 33
Conservation Storage Conditions �������������������������� 34
Scheduled Maintenance ������������������������������������ 34

M-48 SuperMask User Guide
4 © Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001
General Disassembly Guidelines ������������������������������ 35
Post-Dive Cleaning And Inspection ����������������������� 35
Head Harness Removal and Installation ������������������� 37
Communications with the M-48 SuperMask®������������������ 37
Removal of Harness from ����������������������������������� 37
Mask Frame �������������������������������������������������� 37
Installation of Harness on Mask Frame�������������������� 37
Soft Pods (UBA And SCUBA) �������������������������������� 38
Visual Inspection ��������������������������������������������� 38
Tilt-to-Purge Valve Assembly ��������������������������������� 38
Installing a Communications Port Plug �������������������� 39
Buckle Options ����������������������������������������������� 40
Demand Regulators������������������������������������������ 40
Accessories for the M-48 SuperMask ��������������������� 41
Non-Stretch Harness P/N 805-030 ���������������������������� 41
Mask Bag P/N 800-903 ��������������������������������������� 41
Inlet Swivel P/N 305-017 ������������������������������������� 41
Communications Port Plug P/N 820-155����������������������� 41
Manifold Block����������������������������������������������� 42
Over-Pressure Relief Valve P/N 200-017 ����������������������� 42
Exploded View Drawing of the KMS-48 SuperMask ������ 43
Tables
Diver Work Rate���������������������������������������������� 17
Pre-Dive Inspection������������������������������������������ 18
Scheduled Maintenance ������������������������������������ 35
Post-Dive Cleaning And Inspection ������������������������ 36

M-48 SuperMask User Guide Denitions of Signal Words Used in this Guide
© Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001 5
Denitions of Signal Words Used in this Guide
Throughout this manual we will use certain words to call your attention to
conditions, practices or techniques that may directly affect your safety. Pay
particular attention to information introduced by the following signal words:
BDANGER
This word indicates an imminently hazardous situation,
which if not avoided, could result in death or serious in-
jury.
BWARNING
This word indicates a potentially hazardous situation,
which, if not avoided, could result in death or serious in-
jury.
BCAUTION
This word indicates a potentially hazardous situation,
which if not avoided, may result in minor or moderate in-
jury. It may also be used to alert against unsafe practices.
This Operation Manual contains important safety information and should
always be available to those personnel operating this equipment. Read,
understand, and retain all instructions before operating this equipment to
prevent injury or equipment damage.
If you sell or loan this equipment to another person, be sure that this manual
accompanies the gear when you transfer possession to them.

Introduction M-48 SuperMask User Guide
6 © Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001
Introduction
Congratulations for choosing the Kirby Morgan SuperMask®. The
SuperMask represents years of development and testing. Development
of this mask could not have been possible without the help of the diving
community as a whole.
The original goal was to develop a modular full-face mask that could of-
fer greater comfort and safety to divers using self-contained breathing
apparatus.
The SuperMask has been tested and certied by Dive Lab Inc. Congura-
tion in both open and closed circuit mode have been tested and approved
for use by U.S. military organizations
KMDSI will continue to develop the mask as well as additional pods and
accessories. Users should routinely check the KMDSI web page for ad-
ditional information. Questions on the use and care of this mask should be
addressed to Kirby Morgan Dive Systems Inc. Telephone 805-928-7772 or
e-mail at www.kirbymorgan.com or Dive Lab Inc, Telephone 850-235-2715
or e-mail at www.divelab.com.
BDANGER
☣
BIOHAZARD
Kirby Morgan Dive Systems, Inc., cannot
guarantee the diver protection from con-
taminants when using the SuperMask in
waters that are biologically, chemically or
radioactively polluted. Radioactive, chemi-
cal, and biological contaminants can cause
serious, permanent bodily harm or death to
the user.
While the SuperMask can minimize and
help reduce the risks associated with the
exposure to certain waterborne chemical
and biological contamination, it cannot pro-
tect the user in all situations or against all
contaminants.
•
CORROSIVE
RADIOACTIVE

M-48 SuperMask User Guide Introduction
© Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001 7
BWARNING
Not all SCUBA regulators or DSV’s (mouthpieces) will
t the SuperMask standard SCUBA pod. The size of the
mouthpiece mounting tube as well as the placement and
size of the exhaust tee can affect the mounting and proper
functioning of the mouthpiece and folding action on the
pod bellows. There is also a soft SCUBA pod intended for
large DSV or demand regulator P/N 805-095. Regardless
of the soft pod being used, it is extremely important that
the demand regulator or DSV being tted does not have
any sharp edges that could cut the pod skirt or mouth-
piece orice and ts properly
The SCUBA regulator or DSV must not interfere with the
t of the mask, and all components must be fully func-
tional. Do not use any component with the mask or pod
if the component or mask functions are compromised in
any way. If in doubt call or email Dive Lab Inc.
BWARNING
Use only mouthpieces with the appropriate dimensions
and characteristics for the M-48 mask pod and the breath-
ing apparatus you have selected. Use of other mouth-
pieces may cause an insecure t which could lead to
separation of the mouthpiece from the pod, resulting in a
ooded pod and drowning.
BWARNING
Diving this mask in water containing concentrations of
petroleum based chemicals could cause degradation
of the components of the mask. Clean the mask using
only a solution of one (1) tablespoon of a mild hand dish
washing detergent, such as Joy ™ or Palmolive ™, to one
gallon of water.

Introduction M-48 SuperMask User Guide
8 © Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001
BWARNING
Cold Water Diving (water Temperatures below 450˚F or
10°C) requires specialized training and equipment. Do
not attempt diving in cold water unless you are properly
trained and equipped for this type of specialized diving.
BWARNING
The SuperMask is NOT equipped with a one-way valve
(non-return valve) for surface-supplied diving. When us-
ing the mask for surface-supplied diving it must be used
with the KMDSI manifold block KMDSI PN# 300-150 or
300-155 and a suitable harness and emergency gas sup-
ply system.
Without the non-return valve, the diver could be subject
to a “squeeze” if the umbilical supply is severed. This
can be fatal.
BWARNING
If the mask is used for surface-supplied diving, do not
connect the umbilical directly to the SuperMask pod reg-
ulator. This can create a direct pull on the mask and pod.
Always connect the umbilical to the one-way valve on
the manifold block assembly, which must be properly se-
cured to the harness assembly.
BCAUTION
Do not use aerosol spray silicone or other aerosol sprays
on or near the mask or pod. Aerosol propellants can dam-
age plastic components on the mask and pod.
We welcome and encourage all input from our customers. Our goal is to
provide the highest quality diving equipment and service possible. If you
have any questions or comments, please feel free to contact us (see contact
information on back cover).

M-48 SuperMask User Guide CR Marking
© Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001 9
The SuperMask has been designed for use with either open circuit scuba,
closed and semi-closed circuit scuba, and demand mode surface-supplied
diving. Regardless of the diving mode, the mask must be congured for
the type of system employed.
The mask, when used with CE approved open circuit scuba regulators and
components, conforms to European CE requirements
CR Marking
The full face mask meets or exceeds all standards established by Dive Lab
of Panama City, Florida, and is CR (Commercially Rated) marked.
C
O
M
M
E
R
C
I
A
L
L
Y
R
A
T
E
D
-
P
R
O
F
E
S
S
I
O
N
A
L
D
I
V
I
N
G
G
E
A
R
-
D
I
V
E
L
A
B
T
E
S
T
E
D
-
TM
TM
CE Certication
The full face mask has been tested and conforms to the performance re-
quirements as set forth in Annex II of Directive 89/686/EEC and, as far as
applicable, the EN 250:2000 and EN 250/A1:2006. It is fully CE marked
with Kirby Morgan SuperFlow®Plastic Adjustable 2nd Stage Regulator
Ref. 805-120.
Category of PPE: III
BWARNING
The Full Face Mask has been tested with air and CE cer-
ticates for use with air up to 50 meters.
Compressed air must be compliant with the EN 12021.
All the tables reporting the technical data and the pres-
sure of use are relative to compressed air.
CE Marking
On the lens of the mask the CE mark is printed.

CE Certication M-48 SuperMask User Guide
10 © Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001
In the mark the data reported are the following:
1. The name and the address of the manufacturer;
2. CE marking: ;
3. The Full Face Mask Model (SuperMask M48);
4. Harmonized reference standard EN250.
BCAUTION
The user cannot:
• remove the mark from the frame of the full face
mask;
• modify or counter feit the data reported on the mark.
BCAUTION
The mark must be visible and legible throughout the
life of the PPE. If the mark deteriorates or is not leg-
ible the user should contact the manufacturer.
Notied Body
The Notied Body is DNV- MODULO UNO S.c.a.r.l.

M-48 SuperMask User Guide CE Certication
© Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001 11
Address: Via Courgnè, n.21
10156 Torino
Identication number: 0496.
Cleaning Procedures
During a standard overhaul, parts should be cleaned in warm water with a
detergent solution and thoroughly rinsed in clean water.
Only non-ionic detergent (NID) should be used to clean the mask. For
NID, mix 0.1 to 0.5 ounces per gallon of fresh water. With this solution,
a cleaning time of 10 to 15 minutes in an ultrasonic cleaner is sufcient.
Extended time should be avoided. If no ultrasonic cleaner is available, the
parts may be submerged in a properly mixed solution of fresh water and
NID for up to two hours. A nylon toothbrush and/or tube brush can be used
to remove corrosion. After cleaning, rinse all parts thoroughly with fresh
water and allow drying. Always inspect the general condition of the pod
and the components for any damage or wear before reassembling.
Germicidal Solutions
BWARNING
Always sanitize all diving components an individual will
be exposed to prior to use by another person. Failure to
do so could result in the transmission of communicable
diseases, some of which may cause long term disability
or death.
BCAUTION
Carefully dilute germicidal cleansing solutions in ac-
cordance with manufacturer’s recommendation. If
solution is not of the recommended strength, it will
not act as an effective disinfectant.

CE Certication M-48 SuperMask User Guide
12 © Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001
BCAUTION
Failure to thoroughly rinse germicidal cleansing so-
lution from the diving equipment may result in lung
irritation and/or long-term degradation of rubber and
silicone components.
Sanitizing of the mask and pod is accomplished using one of the approved
germicidal cleansing solutions listed in “Germicidal Solutions Manufac-
turers” on page 12. Follow the manufacturer’s mixing instructions and
procedures. It is important to thoroughly rinse with fresh water to remove
all traces of sanitizing solution.
General guidelines are as follows:
Wet or immerse all components to be sanitized. Allow to stay in contact
with solution for at least ten minutes while lightly scrubbing over com-
ponents with nylon toothbrush or clean cloth to help remove mucous or
saliva build up.
If germicidal solution appears to be drying, apply more solution to keep
components wet for full ten minutes.
After ten minutes, thoroughly rinse components under fresh (potable) run-
ning water while brushing or rubbing components.
If equipment is not being used immediately, allow components to air dry
or pat dry with clean towel and reassemble.
Germicidal Solutions Manufacturers
1. SaniZide Plus: P/N: 34805 (spray) or 34810 (gallon), Ready to
use; do not dilute.
SAFETEC of America, Inc 1055 E. Delavan Ave. Buffalo, NY
14215 USA 1-800-456-7077
2. Advance TBE: P/N: AD160 (spray) or AD1128 (gallon), Infection
Control Technology ): Ready to use.
Infection Control Technology 1751 So. Redwood Rd. Woodscross,
UT 84087 USA 1-800-551-0735
3. Bi-Arrest 2: P/N: BP201 (4 ounces) or BP 222 (32 ounces), Infec-

M-48 SuperMask User Guide CE Certication
© Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001 13
tion Control Technology. Mix two pumps of the concentrate with 16
ounces of fresh water.
Infection Control Technology 1751 So. Redwood Rd. Woodscross,
UT 84087 USA 1-800-551-0735
4. Condence Plus: P/N: 10009971 (32 ounces) Mix one ounce of
concentrate with one gallon of fresh water.
Mine Safety Appliances 1-800-MSA-2222
BDANGER
Deep diving requires special training and equipment.
Deep diving increases your risk of decompression sick-
ness and possible other diving injuries. KMDSI does not
recommend recreational diving deeper than 164 feet of
seawater (50 meters), or beyond the no-decompression
limits.

Components of the M-48 SuperMask M-48 SuperMask User Guide
14 © Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001
Pod
Mask
Head Harness with
Quick Release System
Nose Pinch
Pocket
Pod Catch
Head Harness
Buckles (4)
Lens / Lens Frame
Upper Lip Seal
Pod Hooking Area
Regulator
Access Ports for
Mounting Accessories
Hook
Mouthpiece
Tilt Valve Water Dump
Catch / Release
Components of the M-48 SuperMask
Using the M-48 SuperMask with Open Circuit Scuba
For open circuit SCUBA, the SuperMask is used in much the same way as
a half mask and standard second stage regulator. If you have purchased the
SuperMask with a SuperFlow second stage regulator, a special SuperMask
Mouthpiece P/N 810-022 L is mounted to the scuba pod and secured with
a tie wrap.
If your SuperMask is not already equipped with an appropriate second
stage regulator, it is imperative that you read, understand and follow the
instructions for mounting open circuit demand regulators instructions in
this User’s Guide before attempting to install a second stage. When using
this mask in countries that conform to CE standards the mask must only
be used with components that have been CE certied. The maximum rec-
ommended recreational diving depth for the SuperMask with open circuit
scuba is 130 FSW (39 msw).
Surface-Supplied Open Circuit
The SuperMask can be used for surface-supplied diving when used with a
surface-supplied diving system.

M-48 SuperMask User Guide Surface-Supplied Open Circuit
© Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001 15
When using the KMDSI SuperFlow second stage, the mask can be used
to depths of 130 FSW (39 msw) when supplied with an air source capable
of delivering at least 4.5 actual cubic feet of air per minute (acfm) (127
alpm) to the diver worn manifold assembly. An ordinary scuba regulator
rst stage connected to a diving cylinder on the surface with a long hose
to the mask is not an acceptable arrangement for this purpose, no matter
what type of regulator is used.
The mask should only be used for surface-supplied diving by divers trained
and qualied in surface-supplied techniques and procedures. A fully func-
tional emergency gas supply system and body harness must always be used
when diving the SuperMask or any of the KMDSI full-face masks models
in the surface-supplied mode.
The mask has not been CE approved for surface-supplied diving and
should not be used for surface-supplied diving in countries conforming to
CE standards
Users of the SuperMask should practice donning, dofng, pod removal, and
replacement procedures on the surface, in the dry. Once the basic maneuvers
have been practiced and the user is comfortable, the user can move into a
calm, shallow, controlled body of water (5-10 feet in depth).
It is recommended that persons with previous full-face mask experience
make at least one thirty minute indoctrination dive prior to open-water
diving. Newly trained divers and divers not experienced in full-face mask
diving must complete a training course in surface-supplied diving. Using
the SuperMask is very easy, but as with all new equipment, training and
practice is the key to enjoyable diving.

Minimum Equipment for Surface-Supplied Diving M-48 SuperMask User Guide
16 © Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001
If you plan to use the mask for surface-
supplied diving, you will need an air
control manifold topside, like the Kirby
Morgan Air Control System -5.
Minimum Equipment for Surface-Supplied Diving
The minimum equipment for surface-supplied diving with this mask
includes the following:
• Topside air supply
(either low pressure compressor or high-pressure cylinders)
• Air control manifold
• Bail-out bottle with harness
• Bail-out regulator with over-pressure relief valve
• Umbilical with breathing gas supply hose, communications wire,
and pneumofathometer hose
• Communications box
• M-48 SuperMask®equipped with communications
Demand Regulator Adjustment / Surface-supplied
When using the mask for surface-supplied diving in countries conforming
to CE standards, only the KMDSI bias adjustable demand regulator should
be used. The purpose for the bias adjustment is to allow exibility in the use
of various surface supply systems and to allow the surface-supplied diver
to make adjustments for variations in supply pressure.
Occasionally, during the course of the dive, the diver should turn the adjust-
ment knob out until the regulator develops a slight free-ow, then back in
until the free ow stops, this will ensure maximum breathing performance
for the delivery pressure. The diver can also use the adjustment knob when
working in various positions or current.

M-48 SuperMask User Guide Regulator Hose
© Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001 17
Regulator Hose
The supply hose that attaches the 1st and 2nd stage
regulators together should be of sufcient length to
allow full movement of the head when the pod is
latched. Ensure that the hose is rmly secured to both
stages and that the regulator is properly functioning
and pressured up before donning the SuperMask. A
special swivel attachment P/N 305-017 (included)
may be attached to the demand regulator. This swivel
allows a better fairlead of the intermediate hose and
less restriction in head movement.
BCAUTION
Do not dive with a low pressure regulator hose connected
to the mask that is too short. Using a hose that is too
short will put unnecessary stress on pod and regulator,
resulting in restricted head movement and could increase
difficulty of latching the pod to the mask.
Diver Work Rate
Work Rate Expressed as Respiratory Minute Volume (RMV)*
Work Load RMV Cubic Feet/Minute
(CFM)
Equivalent Land Based
Exercise
Rest 7-10 RMV 0.2 - 0.35 CFM
Light Work 10-20 RMV 0.35 - 0.7 CFM Walking 2 miles per hour
Moderate Work 20-37 RMV 0.7 - 1.3 CFM Walking 4 miles per hour
Heavy Work 37-54 RMV 1.3 - 1.9 CFM Running 8 miles per hour
Severe Work 55-100 RMV 1.94 - 3.5 CFM
* source: U.S. Navy Diving Manual
Table 1 Diver Work Rate
Pre-Dive Inspection
BWARNING
It is highly recommended that all donning, dofng, pod
removal, and replacement procedures be practiced on
the surface in a dry environment, regularly and often, be-
fore attempting the same procedures in the water
The Hi Flo Swivel
Part #305-017

Mounting Open Circuit Regulators M-48 SuperMask User Guide
18 © Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001
Refer to the checklist contained (also on the KMDSI website, www.
kirbymorgan.com) in the following to ensure that a thorough inspection of
the SuperMask, and all related gear before each dive is completed and that
all components are in proper working order. Read and completely understand
this instruction before diving with the SuperMask. Practice the procedures
and understand the functions and features of the SuperMask, and Soft pod.
Diver Name: ___________________________________ Date: ____________________
No. Step Init.
1 Visually inspect exterior and interior of mask and pod for any type of obvious
damage. Both should be free of debris, cuts, nicks, and deterioration.
2
If using a DSV on the pod, test IAW manufactures instructions. Ensure the DSV
and mouthpiece are secure in the pod. If using a demand regulator, inspect IAW
the manufactures recommendations and insure the regulator and mouthpiece are
secure in the pod.
3 Inspect the mask and pod sealing surfaces and insure they are in good condition
with no cracks, tears, debris, or punctures.
4 Carefully inspect head harness for signs of cracking or tearing. Head harness
adjustment buckles should be checked for damage and tested for proper function.
5 Visually inspect viewing lenses . They should be clean and clear. If needed, apply
anti-fog solution prior to use.
6
Inspect following pod components:
[ ] Hook [ ] DSV [ ] Catch/Release [ ] tilt-to-purge valve [ ] Mouthpiece [ ] Ensure
regulator is secure
All parts should be securely mounted and undamaged in any way. Pod catch/
release requires routine inspection before and after each dive to ensure part is in
optimum working condition. When attaching pod assembly to the mask, pod catch/
release should make snapping sound while engaging each ratchet tooth on mask
hook. No sound or physical contact while engaging first ratchet tooth on mask
hook indicates material fatigue, damage or obstruction. Under such circumstances,
pod catch/release must be inspected and/or replaced prior to dive.
7 Check mouthpiece, DSV or Second stage regulator to ensure correct installation,
function, and secure fit.
7A For UBA configuration, ensure both hoses are installed correctly and securely
insure proper routing valve installation.
8 Check accessory mounting bracket and installed components (if applicable) for
secure fit.
9 If installed, check for proper installation of communication system and/or
communication port plug.
10 Conduct a surface fit check of mask, harness and buckle assembly prior to diving.
Table 2 Pre-Dive Inspection
Mounting Open Circuit Regulators
If your mask was not supplied with a KMDSI regulator installed by the
factory, you will need to have an acceptable regulator installed in the pod
on your M-48.

M-48 SuperMask User Guide Mounting Open Circuit Regulators
© Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001 19
Prior to installation, to check to see if your regulator will work properly
with the M-48 Pod, remove the mouthpiece from the regulator and loosely
t the regulator in the pod. Check to ensure that it functions properly, with
no interference from, or to, the exhaust tee. If in doubt do not install the
regulator until rst consulting with KMDSI or Dive Lab Inc.
Since there are no standards that govern the size and shape of all the various
second stage regulator mouthpiece mounting tubes, there are many differ-
ent types. To properly mount the regulator into the pod, the mouthpiece
mount tube must have a retaining lip at the end and be at least ¾" long.
Some manufacturers have specially-shaped mouthpiece mounting tubes that
have mating mouthpieces. These types of regulators cannot be used. There
must be a retaining lip at the end of the mouthpiece mounting tube of your
regulator in order to retain the mouthpiece. Use the included mouthpiece
to check the mount tube compatibility.
1.25 inches
.85 inches
The mouthpiece mount tube must have
a minimum width of 1.25 inches and a
height of .85 inches.
Mouthpiece
Mounting Tube
This type NOT
acceptable
.75"
Only use regulators that have a retaining
lip at the end of the mouthpiece mount
tube as shown in the drawing here. The
mount tube must be at least .75 inch long.
The KMDSI mouthpiece and pod opening can be safely stretched to 50%.
Do not use regulators that have a mouthpiece tube that have a double
lip at the end of the tube closest to your mouth, as illustrated at the left.

Mounting Open Circuit Regulators M-48 SuperMask User Guide
20 © Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001
BWARNING
The Scuba pod, P/N 805-015, must only be used with de-
mand regulators that have a mouthpiece mount tube that
is at least .75 inch in length, 1.25 inches in width, and .85
inches high. In addition, the mount tube must have a sin-
gle lip on the end that will be closest to the diver’s mouth.
Failure to use the correct type of demand regulator will re-
sult in flooding of the pod which can lead to drowning. Do
not stretch mouthpiece or pod opening greater than 50%
BWARNING
Not all second stage regulators can be properly mounted
in the M-48 pod. The size of the mouthpiece mounting
tube and the placement and size of the exhaust tee can
affect the mounting and proper functioning of the mouth-
piece and folding action on the pod bellow. An incorrect
regulator will lead to flooding of the pod which can result
in drowning.
A mouthpiece must always be
installed in ALL pods regardless
of whether the user intends to
keep the mouthpiece in the mouth
or not. Having the mouthpiece
allows for the user to clear the
water from the demand regulator/
DSV valve and allows for buddy
breathing.
NOTE: Some divers may nd
the mouthpiece as supplied, to be
uncomfortable. It is possible to
trim the mouthpiece to a shorter
length. Using scissors, carefully
shorten the mouthpiece at the trim edge notch.
The M-48 mouthpiece.
Trim notch
Trim notch
Other manuals for M-48 SuperMask
2
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