Klaro Tiger User manual

Assembly instructions for
KLARO Tiger
We provide clear water
227-EN-1123
GERMAN
DESIGN AND
ENGINEERING
No electrical parts
in the wastewater
No pumps
in the wastewater
No mechanical parts
in the wastewater

Assembly instructions
KLARO Tiger
1 / 50
Status: 12.2020
technical changes reserved
Content
1 Necessary for assembly................................................................................................................... 2
2 Symbols in the instructions ............................................................................................................. 2
3 Scope of delivery ............................................................................................................................. 4
3.1 Primary tank ............................................................................................................................ 4
3.2 Half reactor tank...................................................................................................................... 5
3.3 Full reactor tank ...................................................................................................................... 7
3.4 Inlet, outlet and connections between the tanks ................................................................... 8
3.5 Techniqual Eqipment............................................................................................................... 9
3.5.1 Wall bracket..................................................................................................................... 9
3.5.2 Outdoor cabinet .............................................................................................................. 9
4 Assembly upper tank halves.......................................................................................................... 10
4.1 Upper half of the tank with inlet........................................................................................... 11
4.2 Upper half of the tank(s) in the middle................................................................................. 13
4.3 Upper half of the tank with outlet ........................................................................................ 15
5 Assembly primary tank.................................................................................................................. 17
5.1 Lower half of the tank ........................................................................................................... 18
5.2 Combine tank halves ............................................................................................................. 19
6 Assembly half reactor tank............................................................................................................ 21
6.1 Lower half of the tank ........................................................................................................... 22
6.1.1 Prepare the baffle.......................................................................................................... 22
6.1.2 Attachment of air supply............................................................................................... 25
6.1.3 Reactor bottom ............................................................................................................. 27
6.1.4 Insert and fasten the baffle ........................................................................................... 30
6.1.5 Attach the lifter ............................................................................................................. 34
6.1.6 Reactor inlet .................................................................................................................. 36
6.2 Combine tank halves ............................................................................................................. 38
7 Assembly full reactor tank............................................................................................................. 40
7.1 Lower half of the tank ........................................................................................................... 41
7.2 Attach the lifter ..................................................................................................................... 42
7.3 Combine tank halves ............................................................................................................. 44
8 Quick connector ............................................................................................................................ 46
9 Filling material............................................................................................................................... 47
10 Domes........................................................................................................................................ 48

Assembly instructions
KLARO Tiger
1 / 50
Status: 12.2020
technical changes reserved
Content
1 Necessary for assembly................................................................................................................... 2
2 Symbols in the instructions ............................................................................................................. 2
3 Scope of delivery ............................................................................................................................. 4
3.1 Primary tank ............................................................................................................................ 4
3.2 Half reactor tank...................................................................................................................... 5
3.3 Full reactor tank ...................................................................................................................... 7
3.4 Inlet, outlet and connections between the tanks ................................................................... 8
3.5 Techniqual Eqipment............................................................................................................... 9
3.5.1 Wall bracket..................................................................................................................... 9
3.5.2 Outdoor cabinet .............................................................................................................. 9
4 Assembly upper tank halves.......................................................................................................... 10
4.1 Upper half of the tank with inlet........................................................................................... 11
4.2 Upper half of the tank(s) in the middle................................................................................. 13
4.3 Upper half of the tank with outlet ........................................................................................ 15
5 Assembly primary tank.................................................................................................................. 17
5.1 Lower half of the tank ........................................................................................................... 18
5.2 Combine tank halves ............................................................................................................. 19
6 Assembly half reactor tank............................................................................................................ 21
6.1 Lower half of the tank ........................................................................................................... 22
6.1.1 Prepare the baffle.......................................................................................................... 22
6.1.2 Attachment of air supply............................................................................................... 25
6.1.3 Reactor bottom ............................................................................................................. 27
6.1.4 Insert and fasten the baffle ........................................................................................... 30
6.1.5 Attach the lifter ............................................................................................................. 34
6.1.6 Reactor inlet .................................................................................................................. 36
6.2 Combine tank halves ............................................................................................................. 38
7 Assembly full reactor tank............................................................................................................. 40
7.1 Lower half of the tank ........................................................................................................... 41
7.2 Attach the lifter ..................................................................................................................... 42
7.3 Combine tank halves ............................................................................................................. 44
8 Quick connector ............................................................................................................................ 46
9 Filling material............................................................................................................................... 47
10 Domes........................................................................................................................................ 48
Assembly instructions
KLARO Tiger
2 / 50
Status: 12.2020
technical changes reserved
11 Connecting the tanks................................................................................................................. 50
1Necessary for assembly
Lubricant
Wooden block
Ladder
Cordless screwdriver with bit PH2
2x spanners 13 mm
Torque wrench with 7 mm wrench
Hammer
Saw
Pliers
Work gloves
Working with one or two additional persons
2Symbols in the instructions
Tip
Instructions for action
Visual inspection

Assembly instructions
KLARO Tiger
3 / 50
Status: 12.2020
technical changes reserved

Assembly instructions
KLARO Tiger
3 / 50
Status: 12.2020
technical changes reserved
Assembly instructions
KLARO Tiger
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Status: 12.2020
technical changes reserved
3Scope of delivery
Check whether the following parts per system are completely included in your delivery:
3.1 Primary tank
1x
1x
Upper and lower half of
the tank
1x 1x
24x Tank accessories
1x
Standpipe
2x 2x
Tank domes

Assembly instructions
KLARO Tiger
5 / 50
Status: 12.2020
technical changes reserved
3.2 Half reactor tank
1x 1x
Upper and lower half of
the tank
1x 1x
24x Tank accessories
1x
Standpipe
1x
Baffle
(front side = hole top right)
1x
Reactor bottom
1x 1x Wedges (right and left)
1x Air supply
1x
1x
1x
Reactor inlet
2x 2x Lifter

Assembly instructions
KLARO Tiger
5 / 50
Status: 12.2020
technical changes reserved
3.2 Half reactor tank
1x
1x
Upper and lower half of
the tank
1x
1x
24x
Tank accessories
1x
Standpipe
1x
Baffle
(front side = hole top right)
1x
Reactor bottom
1x
1x
Wedges (right and left)
1x
Air supply
1x
1x
1x
Reactor inlet
2x
2x
Lifter
Assembly instructions
KLARO Tiger
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Status: 12.2020
technical changes reserved
2x
1x 2x 2x
Tank domes
3 bags with Filling material
2x
4x
4x
2x
2x
Equipment
6x
4x
8x
3x
2

Assembly instructions
KLARO Tiger
7 / 50
Status: 12.2020
technical changes reserved
3.3 Full reactor tank
1x
1x
Upper and lower half of
the tank
1x
1x
24x
Tank accessories
1x
Standpipe
1x
Reactor bottom
2x
Air supply
4x 4x
Lifter
4x 4x
8x
2x
4x
6x
2x
Equipment
1x 2x 2x
Tank domes
6 bags with
Filling material

Assembly instructions
KLARO Tiger
7 / 50
Status: 12.2020
technical changes reserved
3.3 Full reactor tank
1x
1x
Upper and lower half of
the tank
1x
1x
24x
Tank accessories
1x
Standpipe
1x
Reactor bottom
2x
Air supply
4x
4x
Lifter
4x
4x
8x
2x
4x
6x
2x
Equipment
1x
2x
2x
Tank domes
6 bags with
Filling material
Assembly instructions
KLARO Tiger
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Status: 12.2020
technical changes reserved
3.4 Inlet, outlet and connections between the tanks
1x 1x 1x Inlet
1x 1x 1x Outlet
2x 1x
Connecting pipes
2-tank version
4x 2x
Connecting pipes
3-tank version
6x 3x
Connecting pipes
4-tank version

Assembly instructions
KLARO Tiger
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Status: 12.2020
technical changes reserved
3.5 Techniqual Eqipment
3.5.1 Wall bracket
2x
2x
2x
2x
1x
Technical package
1-tank version
1x 1x 1x
2x
2x
2x
2x
1x
Technical package
2-tank version
1x 1x 1x
2x
2x
2x
2x
1x
Technical package
3-tank version
1x 1x 1x
2x
2x
2x
2x
1x
Technical package
4-tank version
2x 1x 2x
3.5.2 Outdoor cabinet
1x
Outdoor cabinet
(additional to the wall
bracket)

Assembly instructions
KLARO Tiger
9 / 50
Status: 12.2020
technical changes reserved
3.5 Techniqual Eqipment
3.5.1 Wall bracket
2x
2x
2x
2x
1x
Technical package
1-tank version
1x
1x
1x
2x
2x
2x
2x
1x
Technical package
2-tank version
1x
1x
1x
2x
2x
2x
2x
1x
Technical package
3-tank version
1x
1x
1x
2x
2x
2x
2x
1x
Technical package
4-tank version
2x
1x
2x
3.5.2 Outdoor cabinet
1x
Outdoor cabinet
(additional to the wall
bracket)
Assembly instructions
KLARO Tiger
10 / 50
Status: 12.2020
technical changes reserved
4Assembly upper tank halves
The assembly is divided into several sub-steps. The purpose of the sub-step, the required parts, tools
and the sequence of actions are described. As a check, the intermediate result is shown with a
picture and description.

Assembly instructions
KLARO Tiger
11 / 50
Status: 12.2020
technical changes reserved
4.1 Upper half of the tank with inlet
You must install the inlet in the upper half of the tank:
Step 1: attach inlet
Required parts:
1x 1x
1x 1x
2x
Upper half of the
tank
DN100 seal DN100 pipe piece Inlet Lens head screw
Tools required:
1x 1x
Lubricant Cordless screwdriver with bit PH2
How to do it:
Tip: For easier insertion of the pipes, apply lubricant to the seal on the tank
and pipe couplings of the pipe connections.
a) Insert the tank seal with the tip inwards through the hole in the inlet.
b) Lube the seal on the tank with lubricant.
c) Insert the DN100 pipe section through the seal into the tank.
d) Lube the inlet socket with lubricant.
e) Connect the inlet to the pipe section from the inside.
f) Screw two lens head screws through the pipe couplings.
Assembly instructions
KLARO Tiger
12 / 50
Status: 12.2020
technical changes reserved
Result step 1:
✓The inlet and outlet are installed.
✓All pipe connections are screwed.

Assembly instructions
KLARO Tiger
11 / 50
Status: 12.2020
technical changes reserved
4.1 Upper half of the tank with inlet
You must install the inlet in the upper half of the tank:
Step 1: attach inlet
Required parts:
1x
1x
1x
1x
2x
Upper half of the
tank
DN100 seal
DN100 pipe piece
Inlet
Lens head screw
Tools required:
1x
1x
Lubricant
Cordless screwdriver with bit PH2
How to do it:
Tip: For easier insertion of the pipes, apply lubricant to the seal on the tank
and pipe couplings of the pipe connections.
a) Insert the tank seal with the tip inwards through the hole in the inlet.
b) Lube the seal on the tank with lubricant.
c) Insert the DN100 pipe section through the seal into the tank.
d) Lube the inlet socket with lubricant.
e) Connect the inlet to the pipe section from the inside.
f) Screw two lens head screws through the pipe couplings.
Assembly instructions
KLARO Tiger
12 / 50
Status: 12.2020
technical changes reserved
Result step 1:
✓The inlet and outlet are installed.
✓All pipe connections are screwed.

Assembly instructions
KLARO Tiger
13 / 50
Status: 12.2020
technical changes reserved
4.2 Upper half of the tank(s) in the middle
You must install the seals in the upper half of the tank. If you don’t have a tank in the middle, than
please skip this step:
Step 2: attach seals
Required parts:
1x 2x
Upper half of the tank DN100 seal
How to do it:
a) Insert the tank seal with the tip inwards through the hole in the inlet.

Assembly instructions
KLARO Tiger
13 / 50
Status: 12.2020
technical changes reserved
4.2 Upper half of the tank(s) in the middle
You must install the seals in the upper half of the tank. If you don’t have a tank in the middle, than
please skip this step:
Step 2: attach seals
Required parts:
1x
2x
Upper half of the tank
DN100 seal
How to do it:
a) Insert the tank seal with the tip inwards through the hole in the inlet.
Assembly instructions
KLARO Tiger
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Status: 12.2020
technical changes reserved
Result step 2:
✓The seals are inserted with the tip inwards the hole.

Assembly instructions
KLARO Tiger
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Status: 12.2020
technical changes reserved
4.3 Upper half of the tank with outlet
Step 3: attach the drain
Required parts:
1x
1x 1x
2x
Upper half of the
tank DN100 seal DN100 pipe piece Outlet Lens head screw
Tools required:
1x 1x
Lubricant Cordless screwdriver with bit PH2
How to do it:
Tip: For easier insertion of the pipes, apply lubricant to the seal on the tank
and pipe couplings of the pipe connections.
a) Insert the tank seal with the tip inwards through the hole in the outlet.
b) Lube the seal on the tank with lubricant.
c) Insert the DN100 pipe section through the seal into the tank.
d) Lube the outlet socket with lubricant.
e) Connect the inlet to the pipe section from the inside.
f) Screw two lens head screws through the pipe couplings.

Assembly instructions
KLARO Tiger
15 / 50
Status: 12.2020
technical changes reserved
4.3 Upper half of the tank with outlet
Step 3: attach the drain
Required parts:
1x
1x
1x
2x
Upper half of the
tank
DN100 seal
DN100 pipe piece
Outlet
Lens head screw
Tools required:
1x
1x
Lubricant
Cordless screwdriver with bit PH2
How to do it:
Tip: For easier insertion of the pipes, apply lubricant to the seal on the tank
and pipe couplings of the pipe connections.
a) Insert the tank seal with the tip inwards through the hole in the outlet.
b) Lube the seal on the tank with lubricant.
c) Insert the DN100 pipe section through the seal into the tank.
d) Lube the outlet socket with lubricant.
e) Connect the inlet to the pipe section from the inside.
f) Screw two lens head screws through the pipe couplings.
Assembly instructions
KLARO Tiger
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Status: 12.2020
technical changes reserved
Result step 3:
✓The inlet and outlet are installed.
✓All pipe connections are screwed.

Assembly instructions
KLARO Tiger
17 / 50
Status: 12.2020
technical changes reserved
5Assembly primary tank
The assembly is divided into several sub-steps. The purpose of the sub-step, the required parts, tools
and the sequence of actions are described. As a check, the intermediate result is shown with a
picture and description.

Assembly instructions
KLARO Tiger
17 / 50
Status: 12.2020
technical changes reserved
5Assembly primary tank
The assembly is divided into several sub-steps. The purpose of the sub-step, the required parts, tools
and the sequence of actions are described. As a check, the intermediate result is shown with a
picture and description.
Assembly instructions
KLARO Tiger
18 / 50
Status: 12.2020
technical changes reserved
5.1 Lower half of the tank
Step 1: position the standpipe
Required parts:
1x
Standpipe
How to do it:
Put the standpipe in the middle of the lower tank half

Assembly instructions
KLARO Tiger
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Status: 12.2020
technical changes reserved
5.2 Combine tank halves
You have to put the two tank halves on top of each other. There are 3 steps to consider:
Step 3: assemble tank - insert seal
Required parts:
1x 1x
Profile seal Assembled lower tank half
Tools required:
1x
Lubricant
How to do it:
Tip: For easier fitting of the upper half of the tank, lube the profile seal with
lubricant
a) Press the profile seal with the fluted side down into the groove of the lower half-shell.
b) Lube the profile seal generously with lubricant.