Klimawent EGO-2 User manual

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11.10.2019 dust separator EGO-2;EGO-4
Use and Maintenance Manual
Dust separator
EGO-2
EGO-4
Manufacturer:
KLIMAWENT S.A.
81-571 Gdynia;ul. Chwaszczyńska 194
phone [phone]
800O80
EGO-2-W/M
11.10.2019/EN
phone [phone]
800O81
EGO-2-N/M
11.10.2019/EN
e-mail: [email protected]
800O82
EGO-4-W/M
11.10.2019/EN
www.klimawent.com.pl
800O83
EGO-4-N/M
11.10.2019/EN
Contents:
1. Introductory Remarks.......................................................................................................2
2. Application.........................................................................................................................2
3. Reservations of Producer.................................................................................................2
4. Technical Data...................................................................................................................3
5. Structure and Function.....................................................................................................4
6. Assembly and Start-up .....................................................................................................5
7. Operational Use.................................................................................................................6
8. Troubleshooting Guide.....................................................................................................6
9. Maintenance ......................................................................................................................7
10. Occupational Health and Safety.......................................................................................7
11. Transport and Storage......................................................................................................7
12. Terms of warranty.............................................................................................................8
13. Sample of the Declaration of Conformity ........................................................................8

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dust separator EGO-2;EGO-4 11.10.2019
1. Introductory Remarks
The purpose of the present Use and Maintenance Manual is to supply User with directions wi-
thin the range of application, installation, start-up and the use of the EGO-2;EGO-4 dust se-
parator.
Installing, start up and operational use are exclusively admissible after getting acquaint-
ted with the contents of the Use and Maintenance Manual.
With regard to continuity of work carried on improvement of our products, we reserve for oursel-
ves the revision possibility of the draft and technological changes improving their functional fea-
tures and safety.
Construction of the EGO-2;EGO-4 dust separator meets the requirements of the current state
of technology as well as the safety and health assurances included in:

2006/42/EC Machinery Directive of the European Parliament and of the Council of May 17th,
2006 on machinery –amending the 95/16/EC (recast) /Journal of Laws EC L157 of 09.06.2006, page 24/

2014/35/EC Directive of the European Parliament and of the Council of 26 February, 2014
on the harmonisation of the laws of the Member States relating to the making available on the
market of electrical equipment designed for use within certain voltage limits. /Journal of Laws
EC L96 of 29.03.2014/
The appliance meets the requirements included in:

2009/125/EC (ErP) Directive of the European Parliament and of the Council of October 21th,
2009 establishing a framework for the setting of ecodesign requirements for energy-related
products / Journal of Laws L 285 of 31.10.2009 /
327/2011 (EU) Regulation of March 30th, 2011 on implementing the 2009/125/EC Directive
of the European Parliament and of the Council with regard to ecodesign requirements for fans
driven by motors with an electric input power between 125W and 500 kW
/ Journal of Laws L No. 90 of 06.04.2011 /
Additionally, the appliance meets following harmonized standard:
●
EN ISO-12100:2012
–
“Safety of machinery –Basic concepts, general principles
for design. Risk assessment and risk reduction”
●
EN 60204-1:2018-12
–
“Safety of machinery –Electrical equipment of machines
Part 1: General requirements”
●
EN ISO 13857:2010
–
“Safety of machinery –Safe distances to prevent hazard
zones being reached by upper and lower limbs”
●
EN 60529:2003/A2:2014-07
–
“Degrees of protection provided by enclosures (IP Code)”
2. Application
EGO dust separators are appropriate for wood dust removal direct from wood processing ma-
chines, pollution capture while grinding the non-sparking materials, cast iron processing, po-
wder painting, packing-/repacking the powdery materials etc.
EGO dust separators cannot work in rooms and neither in areas of explosion risk and should
not be used for removal the compounds that are creating explosive mixtures with the air. The
appliance is inappropriate for filtering the humid dusts that could adhere to the filter surface (fil-
ter clogging) and for extraction of production waste causing fire hazard.
3. Reservations of Producer
1.
Manufacturer accepts no liability for any consequences following from the operational use
that is in contradiction to the purpose of application.
2.
Installing of any additional elements that are not belonging to the normal device structure
(or accessory set) is not acceptable.
3.
Do not undertake any structural changes or constructional modifications on the device on
one’s own.
4.
Protect the waste bag, the bag filter (cartridge filter) and the flexible elements from mecha-
nical damage.
5.
Maintenance and any repair should be performed by an authorised person.

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11.10.2019 dust separator EGO-2;EGO-4
4. Technical Data
Table No.1
Type
Maximum
volume
flow
[m³/h]
Maximum
vacuum
[Pa]
Supply
voltage
[V]
Motor
rate
[kW]
Filtration
surface
[m²]
Acoustic
pressure
level
[dB(A)]
Weight
[kg]
EGO-2W/M
2950
1650
3 x 400
1,1
2,5
83
49
EGO-2N/M
3150
1850
3 x 400
1,1
10
83
60
EGO-4W/M
3950
2000
3 x 400
1,5
5
85
80
EGO-4N/M
4300
1950
3 x 400
1,5
15
85
94
Markings:
EGO-2W/M, EGO-4W/M –equipped with a bag filter
EGO-2N/M, EGO-4N/M –equipped with a cartridge filter
EGO-2N/M EGO-2W/M
Fig. No.1 –EGO-2 –Dimensions
EGO-4N/M EGO-4W/M
Fig. No.2 –EGO-4 –Dimensions
Table No.2 –EGO –Dimensions
Type of the separator
L[mm]
B[mm]
h[mm]
H[mm]
EGO-2-W/M
1008
568
1058
2380
EGO-2N/M
1024
568
1058
1630
EGO4-W/M
1382
756
1062
2570
EGO-4-N/M
1360
756
1062
2120

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dust separator EGO-2;EGO-4 11.10.2019
Table No.3
Sort of the connection fitting
piece
Type
Connections
Application
Remarks
Quantity
[pieces]
Diameter
[mm]
connection
head
G-2
2
125
EGO-2
Each fitting piece
can be equipped
with a suitable
reducer (see
catalogue card
“INSTALLATION
ELEMENTS”)
connection
head
G-4
2
2
125
160
EGO-4
connection T-
piece
TR-2
TR-4
2
2
160
200
EGO-2
EGO-4
connection
bend
K-2
K-4
1
1
160
200
EGO-2
EGO-4
Spare parts
Table No.4
Sort
Type
Weight [kg]
Application
cartridge filter
CP-2
7,85
EGO-2-N/M
CP-4
9
EGO-4-N/M
filtration bag
WF-2
0,4
EGO-2-W/M
WF-4
0,5
EGO-4-W/M
collective waste
bag
T2
0,1
EGO-2
T4
0,1
EGO-4
Table No.5
Dust collecting nozzle
Type
Connection diameter [mm]
slot length [mm]
S-100/L
S-125/L
100
125
300
500
5. Structure and Function
Dust separator consists of a housing based on a trolley for a convenient displacement. To the
housing is fastened a motor with impeller (conveying the air with impurities). On the motor is
placed a motor protective switch with short-circuit- and overload protection and a power lead
cord ended with a plug.
Underneath the housing is located a waste bag, whereas above the housing is installed a bag
filter of filtration fabric (EGO-2 W/M, EGO-4 W/M) or cartridge filter (EGO-2 N/M, EGO-4 N/M)
Fig. No.1; Fig. No.2. Nearby, on the housing is placed a head with connections equipped
with slide dampers.
Instead of the connection head can be installed an elbow Ø200 mm (EGO-4), elbow Ø160 mm
(EGO-2), or a T-piece 2x Ø200 mm (EGO-4) a T-piece 2x Ø160 mm (EGO-2).
Elbows and T-pieces are not equipped with slide dampers.
The suction-inlets on the processing machines (or workplaces) have to be connected by hose
with the connections of the EGO dust separator.
To the terminations of hoses can be fastened a dust collecting nozzle to clean the workplace
after the finished work.
In the EGO dust separator proceeds separation of the impurities: heavy particles drop into the
waste bag, whereas light fraction deposit on the filter walls.

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11.10.2019 dust separator EGO-2;EGO-4
The cleaned air remains in the process room (recirculation), to avoid the temperature loss in
winter. When the lower waste bag is filled-up it has to be emptied, whereas the filters are pe-
riodically regenerated. To regenerate the filter, shake it by striking around, subsequently the
impurities will drop into the waste bag. Fig. No.3 illustrates examples of applications.
Fig. No.3 –Example of the application
6. Assembly and Start-up
The appliance is designed for operation in closed rooms. Simply, the device has to be placed
stably on the even floor surface, whereby important is free access to the motor protective switch
and to the waste bag. Additionally, there should be unrestricted access of cooling air flow to
the motor.
For safety reason, the fan inlet is protected with a cover, to avoid acci-
dential inserting of the operators hands and to protect the inlet from foreign objects /
debris that would be drawn into the impeller chamber. Prior to the start-up –remove the
protective cover and install the connection head, (elbow or T-piece). Do not start the motor
at the open (unprotected)inlet.
In case of EGO-4 N/M, (before the operation), first install the cartridge filter because it was dis-
assembled for the transport. Remember to fasten the clamping hoop and to tighten up the four
clasp locks on the filter flange.
Connect the suction nozzles on the processing machine (or of the local exhausts) by means of
hoses with the connections of the EGO dust separator. EGO separator is energized through
the power lead cord with a plug. The supply voltage is 3x400V/50Hz.
The motor is started and stopped by means of a motor protective switch with short-circuit- and
overload protection.

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dust separator EGO-2;EGO-4 11.10.2019
Fig. No.4 –EGO –Connection Diagram
7. Operational Use
Within the scope of maintenance, systematically empty the lower waste bag when it is filled up,
whereas, the bag filter needs shaking after certain time - to discard the dusts deposited on the
internal surface of the filter. The cartridge is cleaned by striking it around from outside.
The impurities (deposited on the internal filter surface) fall into the waste bag. The waste bag
must be emptied when the content of impurities riches the level 20 cm below the bag fastening
fitting piece.
In case the hose got clogged (jammed) –lift the stretched hose above the head of connections
and shake.
When to one EGO separator are connected several processing machines –shut the slide dam-
pers at hoses of the not used machines. This provides a better extraction effect from the other
(active) processing machines.
8. Troubleshooting Guide
Table No.6
Problem
Possible reason
Corrective action
1.
Sudden noise and vibrations
A larger piece of wood, knot
Disconnect the device from
are occurring
clipping got jammed between
the power system, remove
the impeller blades and the
the head of connections and
housing
take out the obstacle by hand
If difficulty, unscrew the
motor flange, take off the
motor and impeller and remo-
ve the object
2.
Extraction efficiency is regu-
A thick layer of dust deposi-
Shake, strike manually the
larly dropping.
ted on the internal surface
bag filter to remove the impu-
of the filter
rities
3.
Lack of suction in one of the
Jam (clogging) in the hose
Stretch the hose, lift it above
hose branches (connections),
the connection head and
is occurring.
shake slightly
4.
Lowered extraction efficiency
Opposite motor rotation sen-
Change the phase connection
along with the increased noise
se
sequence in the power supply
5.
Impurities emerged outside
1. The bag filter or waste bag
1. Replace the bag filter or
the device
is damaged
the waste bag
2. The connection clamp/hoop
2. Tighten up the clamp or
got released
replace it for a new

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11.10.2019 dust separator EGO-2;EGO-4
9. Maintenance
Periodically, every 12 months, carry out a technical revision. Check periodically the state of
following elements: the bag filter, (cartridge filter), waste bag and the fan. Take off the bag
filter, release the clamp (hoop) and then remove the dust with a dry soft brush.
Similarly, in case of the cartridge filter, the dust must be removed from inside the pleats and
check if there are no damages.
Here, it is recommended to use the industrial vacuum cleaner. Check the technical state of
the fan according to the principles of operational use of electrical drive devices. During the
maintenance activities check the mechanical and electrical connections.
Any checks and technical revisions must be carried out after discon-
nection from the power supply system. The bag filter has to be replaced after a period,
depending on the technical conditions of operation.
10. Occupational Health and Safety
Both, start up and the operational use are exclusively admissible after getting acquainted with
with the contents of the present Use and Maintenance Manual.
The fan motor has to be connected to the power mains, according the valid regulations within
the range of personnel protection from electrical shock and from short-circuit- and overload
effects in accordance with the standard of electrical installations in buildings.
After the completed work, leave the separator in the ultimately used position, if this does not
cause barrier to User/personnel and hazard the other people being in the process room.
Do not start the EGO separator when the protective grill is removed
from the fan inlet and when the head with connections (or elbow, T-piece)is not instal-
led.
While the fan motor is running –do not approach your hand near the unprotected inlet,
when the suction hose is not fastened there.
As the impeller is still rotating –this could cause hazard and drag your hand into the
impeller chamber.
–
In case of power supply interruption, the WS motor protective switch will not discon-
nect the device.
–
The device restarts automatically upon power supply regain.
11. Transport and Storage
Storage is only possible in dry rooms and in areas of efficient ventilation, free from aggressive
substances.
As the EGO-4 N/W separator is significantly large –the cartridge filter is transported separate-
ly (disassembled). The cartridge filter is placed in a cardboard.
For the time of transport, protect the device from slide and overturn. Do not place one device
on top of another.
During the transport, loading/reloading protect the device from scratching, indents. Important
is that the markings on the package surface would not get detached or obliterated.

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dust separator EGO-2;EGO-4 11.10.2019
12. Terms of warranty
The period of warranty for the purchased device is indicated in the “Card of Warranty”. The
warranty does not comprise:
●
device failures caused during the use which is in contradiction with the purpose of appli-
cation and with the present Use and Maintenance Manual,
●
mechanical damage and malfunctions caused by User,
●
structural changes or modifications carried out on the device by User on One’s own,
●
malfunctions resulting from the improper transport, storage or incorrect maintenance,
●
inefficiencies and wear out following from the normal routine operational use.
Infringement of the Section 3 “Reservations of Producer” of the present Use and Maintenance
Manual and, especially modifications undertaken by User on one’s own or use in contradiction
with the purpose of application –shall result in the loss of warranty validity.
13. Sample of the Declaration of Conformity
Declaration of conformity EC No. ……………..
Manufacturer (eventually the authorized representative / importer):
name: KLIMAWENT S.A.
address: 81-571 Gdynia, Chwaszczyńska 194
A person, authorized for issuing the technical documentation: Teodor Świrbutowicz, KLIMAWENT S.A.
hereby declares that the appliance:
name: dust separator
type/model: EGO-2;EGO-4
serial number: …………………………….. year of production: ………………………..
meets the requirements of the subsequent European Directives:

2006/42/EC Machinery Directive of the European Parliament and of the Council of May 17th, 2006 on machinery –amen-
ding the 95/16/EC (recast) /Journal of Laws EC L157 of 09.06.2006, page 24/

2014/35/EC Directive of the European Parliament and of the Council of 26 February, 2014 on the harmonisa-
tion of the laws of the Member States relating to the making available on the market of electrical equipment de-
signed for use within certain voltage limits. /Journal of Laws EC L96 of 29.03.2014/
The appliance meets the requirements included in:

2009/125/EC (ErP) Directive of the European Parliament and of the Council of October 21th, 2009 establishing
a framework for the setting of ecodesign requirements for energy-related products
/ Journal of Laws L 285 of 31.10.2009 /

327/2011 (EU) Guideline of March 30th, 2011 on implementing the 2009/125/EC Directive of the European Par-
liament and of the Council with regard to ecodesign requirements for fans driven by motors with an electric in-
put power between 125W and 500 kW /Journal of Laws L No. 90 of 06.04.2011/
The appliance meets following harmonized standard:
●
EN ISO-12100:2012
–
“Safety of machinery –Basic concepts, general principles
for design. Risk assessment and risk reduction”
●
EN 60204-1:2018-12
–
“Safety of machinery –Electrical equipment of machines
Part 1: General requirements”
●
EN ISO 13857:2010
–
“Safety of machinery –Safe distances to prevent hazard
zones being reached by upper and lower limbs”
●
EN 60529:2003/A2:2014-07
–
“Degrees of protection provided by enclosures (IP Code)”
……………………………
……………………………
……………………………
place, date
signature of authorised person
name, surname, function
of the signatory
KLIMAWENT S.A.
District Court Gdańsk-Północ
NIP: 958 159 21 35
Supported Employment Enterprise
in Gdańsk, VII Wydział Gospodarczy
REGON: 220631262
81-571 Gdynia, ul. Chwaszczyńska 194
of the National Register of Court
Bank Account: Santander Bank Polska S.A.
phone: [phone]
KRS 0000308902 company stock
56 1500 1025 1210 2007 8845 0000
email: [email protected]
13.779.200 zł paid in total
www.klimawent.com.pl