Klimawent FPS-1 User manual

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15.10.2019 filtering paint station FPS-1;FPS-2
Use and Maintenance Manual
Filtering Paint Station
FPS-1;FPS-2
Manufacturer:
KLIMAWENT S.A.
81-571 Gdynia;ul. Chwaszczyńska 194
phone [phone]
phone [phone]
e-mail: [e-mail]
814S02
FPS-1
15.10.2019/EN
www.klimawent.com.pl
814S04
FPS-2
15.10.2019/EN
Contents:
1. Introductory Remarks.......................................................................................................2
2. Application.........................................................................................................................2
3. Reservations of Producer.................................................................................................2
4. Technical Data...................................................................................................................2
5. Structure and Function.....................................................................................................3
6. Assembly and Start-up .....................................................................................................4
7. Operational Use.................................................................................................................5
8. Troubleshooting Guide.....................................................................................................5
9. Maintenance ......................................................................................................................5
10. Occupational Health and Safety.......................................................................................5
11. Transport and Storage......................................................................................................5
12. Terms of warranty.............................................................................................................5
13. Sample of the Declaration of Conformity ........................................................................6

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filtering paint station FPS-1;FPS-2 15.10.2019
1. Introductory Remarks
The purpose of the present Use and Maintenance Manual is to supply User with directions wi-
thin the range of application, installation, start-up and the use of the FPS filtering paint sta-
tion.
Installing, start up and operational use are exclusively admissible after getting acquaint-
ted with the contents of the Use and Maintenance Manual.
With regard to continuity of work carried on improvement of our products, we reserve for oursel-
ves the revision possibility of the draft and technological changes improving their functional
features and safety.
Construction of the FPS filtering paint station meets the requirements of the current state of tech-
nology as well as the safety and health assurances included in:

2006/42/EC Machinery Directive of the European Parliament and of the Council of May 17th,
2006 on machinery –amending the 95/16/EC (recast) /Journal of Laws EC L157 of 09.06.2006, page 24/
Additionally, the appliance meets following harmonized standard:
●
EN ISO-12100:2012
–
“Safety of machinery –Basic concepts, general principles
for design. Risk assessment and risk reduction”
2. Application
FPS Filtering Paint Station is constructed as an appliance for capturing the mist arising during
the painting of various not large elements (FPS-1) and larger elements (FPS-2).
3. Reservations of Producer
A.
Manufacturer accepts no liability for any consequences following from the operational use
that is in contradiction to the purpose of application.
B.
Installing of any additional elements that are not belonging to the normal device structure
(or accessory set) is not acceptable.
C.
Do not undertake any structural changes or constructional modifications on the device on
one’s own.
D.
Before installing check the load carrying capacity of the building structure, in places where
the device shall be placed.
4. Technical Data
Table No.1 –Ventilation walls and the work table
Type
Weight [kg]
FPS-1
97
FPS-1
183
UWT
163
Table No.2a –Replaceable filters
Sort of the filter
Type
Quantity
filtration cassette with
spunbond (nonwoven)
KF
3 pieces for FPS-1
6 pieces for FPS-2

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15.10.2019 filtering paint station FPS-1;FPS-2
Table No.2b –Replaceable filters
Sort of the filter
Type
Quantity
replaceable filtration
spunbond (nonwoven)
for the cassette as above
WF
3 pieces for FPS-1
6 pieces for FPS-2
perforated labyrinthine
filter
PL
1 piece for FP-1
2 pieces for FP-2
Fans:
The paint station ought to be connected to the single fan working with one filtering paint station
or cooperating with a ventilation system with one central extraction fan. As the extracted air is
expelled outside the building (no recirculation), it is recommended applying a roof fan.
5. Structure and Function
FPS-1 is a one-segment ventilation wall, whereas FPS-2 consists of two segments. In each se-
gment is located a replaceable filter cartridge, providing labyrinthine air flow.
On this filter (of capture efficiency 50%) are depositing paint particles. Behind the labyrinthine
filter are placed 3 spunbond filters (FPS-1) or 6 spunbond filters (FPS-2). Nonwoven filter ope-
rates as the second filtration stage, increasing the filtration efficiency up to 90%.
Each segment of the filtering station is equipped with a connection fitting piece, discharging to
the ventilation ducting.
As standard, the connection piece is installed on the right side wall. The connection piece can
be re-installed to the left side wall or to the upper surface of the segment. All walls are equip-
ped with a two side swinging boards and one top swinging board.
FPS-1 paint station can be installed on a UWT work table, creating a universal ventilation post
with a grate to put the painted elements on it and a rotary table.
The filtration walls should be connected to the extraction fans of flow efficiency 3000 m3/h per
each segment.

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filtering paint station FPS-1;FPS-2 15.10.2019
FPS-1
FPS-2
Fig. No.1 –Filtering Paint Stations for spray painting
Fig. No.2 –FPS-1, FPS-2 –Structure and dimensions
6. Assembly and Start-up
The Filtering Paint Station ought to be installed in a place of work and connected to the extraction
fan by means of flexible hoses of diameter Ø250 mm. In order to increase the extraction efficien-
cy, the painted element should be placed near the wall as close as possible.
It is possible to put two paint walls near one another to create a ventilation station for longer ele-
ments.
CAUTION!
Filtering Paint Stations ought to be connected to the roof fans.

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15.10.2019 filtering paint station FPS-1;FPS-2
7. Operational Use
In the course of operational use it is important to control the state of filters and to keep clean
the worktable (this refers to FPS-1).
8. Troubleshooting Guide
Table No.3
Problem
Possible reason
Corrective action
1.
Decrease of the intake
The filters are polluted
Replace the filtration spunbond
air volume flow
(nonwoven). If this do not improve
the capture efficiency, additionally
replace the labyrinthine filter too.
2.
Decrease of efficiency
The extraction fan is faulty
Examine the fan and fix the reason
of the extraction fan,
of failure
in spite of good state
of the filters
9. Maintenance
The steps consist in periodical replacement of filters that are gradually getting polluted, as they
are absorbing the contamination and the paint particles are accumulating to larger amounts.
Frequency of filters replacements should be established by experience. The decreasing flow ef-
ficiency flow efficiency of the extraction fan is the right moment (determinant) to replace the fil-
ters.
10. Occupational Health and Safety
Filtering Paint Station can exclusively be operated after getting acquainted with the contents of
the present Use and Maintenance Manual. The appliance will not cause any hazard, provided
that it is installed vertically and stably on an even floor surface.
11. Transport and Storage
The appliance must be stored in dry rooms and in areas of efficient ventilation. Do not put one
device on top of another (stacking).
For the time of transport the filtering station must be placed in packages and protected against
humidity, overturn and slide (displacement).
12. Terms of warranty
The period of warranty for the purchased device is indicated in the “Card of Warranty”. The
warranty does not comprise:
●
device failures caused during the use which is in contradiction with the purpose of application
and with the present Use and Maintenance Manual,
●
malfunction resulting from the improper storage or incorrect maintenance.
Infringement of the Section 3 “Reservations of Producer” of the present Use and Maintenance
Manual and especially modifications undertaken by User on one’s own or use in contradiction
with the purpose of application –shall result in the loss of warranty validity.

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filtering paint station FPS-1;FPS-2 15.10.2019
13. Sample of the Declaration of Conformity
Declaration of conformity EC No. ……………..
Manufacturer (eventually the authorized representative / importer):
name: KLIMAWENT S.A.
address: 81-571 Gdynia, Chwaszczyńska 194
A person, authorized for issuing the technical documentation: Teodor Świrbutowicz, KLIMAWENT S.A.
hereby declares that the appliance:
name: filtering paint station
type/model: FPS
serial number: …………………………….. year of production: ………………………..
meets the requirements of the subsequent European Directives:

2006/42/EC Machinery Directive of the European Parliament and of the Council of May 17th, 2006 on machinery –amen-
ding the 95/16/EC (recast) /Journal of Laws EC L157 of 09.06.2006, page 24/
The appliance meets following harmonized standard:
●
EN ISO-12100:2012
–
“Safety of machinery –Basic concepts, general principles
for design. Risk assessment and risk reduction”
……………………………
……………………………
……………………………
place, date
signature of authorised person
name, surname, function
of the signatory
KLIMAWENT S.A.
District Court Gdańsk-Północ
NIP: 958 159 21 35
Supported Employment Enterprise
in Gdańsk, VII Wydział Gospodarczy
REGON: 220631262
81-571 Gdynia, ul. Chwaszczyńska 194
of the National Register of Court
Bank Account: Santander Bank Polska S.A.
phone: [phone]
KRS 0000308902 company stock
56 1500 1025 1210 2007 8845 0000
email: [e-mail]
13.779.200 zł paid in total
www.klimawent.com.pl

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15.10.2019 filtering paint station FPS-1;FPS-2
NOTES:

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filtering paint station FPS-1;FPS-2 15.10.2019
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