Klimawent SPLENDID VAC 200-S User manual

EN
USE AND MAINTENANCE MANUAL
Filtering unit SPLENDID VAC 200
Contents:
INTRODUCTION .........................................................................................................................................................2
PURPOSE ...................................................................................................................................................................2
RESERVATIONS OF MANUFACTURER..................................................................................................................2
TECHNICAL DATA.....................................................................................................................................................2
STRUCTURE AND FUNCTION.................................................................................................................................3
ASSEMBLY AND STARTUP .....................................................................................................................................4
OPERATIONAL USE...................................................................................................................................................6
TROUBLESHOOTING GUIDE....................................................................................................................................7
MAINTENANCE...........................................................................................................................................................7
OCCUPATIONAL HEALTH AND SAFETY................................................................................................................7
TRANSPORT AND STORAGE.................................................................................................................................8
TERMS OF WARRANTY...........................................................................................................................................8
DECLARATION OF CONFORMITY ..........................................................................................................................8
05.11.2019
Producer: KLIMAWENT S.A.
81-571 Gdynia, ul. Chwaszczyńska 194
tel. [phone]
fax [phone]
email: klim[email protected].pl
www.klimawent.com.pl
issue: November 2019

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Filtering unit SPLENDID VAC 200
05.11.2019
INTRODUCTION
The purpose of the present Use and Maintenance Manual is to supply User with directions within the range of
application, assembly, start-up and operational use of the SPLENDID VAC 200 filtering unit.
Prior to assembly at the place of operation and use, it is important to get thoroughly acquain-
ted with the contents of the present instruction.
With regard to continuity of work carried on improvement of our products, we reserve for
ourselves the revision possibility of the draft and technological changes improving their
functional features and safety.
Construction of SPLENDID VAC 200 meets the requirements of the current state of technology as well as the
safety and health assurances included in:
2006/42/EC Directive of the European Parliament and of the Council of the 17 May, 2006 on machinery,
amending the 95/16/EC Directive (recast) / Official Journal EC L157 of the 09.06.2006, page 24);
2014/35/EC Directive of the European Parliament and of the Council of the 26 February, 2014 on the harmo-
nisation of the laws of the Member States, relating to the making available on the market of electrical equipment
designed for use within certain voltage limits / Official Journal EC L96 of the 29.03.2014;
Is in accordance with the subsequent harmonised standards:
EN ISO-12100:2012 Safety of machinery –General principles of design –Assessment and reduction of hazard
EN 60204-1:2018-12 Safety of machinery –Electrical equipment of machines –Part 1: General requirements
EN ISO 13857:2010 Safety of machinery –Safe distances to prevent hazard zones from being reached by up-
per and lower limbs
PURPOSE
As a high-pressure category SPLENDID VAC 200 filtering unit is designed for extraction and filtration of various
sorts of dry dusts that are not aggressive or do not create explosion hazard. Especially, it is applicable for capturing
the welding fumes at mobile workplaces. It is a perfect solution for fume extraction through welding torches with
an integrated extraction unit (automations for welding in gas shields). Additionally, it can be connected to the wel-
ding faceshields with extraction or to other small local exhausts.
Do not apply the filtering unit for fatty fumes emitted during the point welding or welding the oil-laden steel sheets
with supportive agents stimulating the welding process (e.g.silspaw). Basic accessory is thehigh-vacuum suction
turbine and the polyester fabric cartridge filter. Therefore the appliance provides efficient capture of small dust
particles, even below 0,4m.
RESERVATIONS OF MANUFACTURER
Manufacturer accepts no liability for any consequences following from the operational use that is in
contradiction to the purpose of application.
Installing of any additional elements that are not belonging to the normal device structure (or accessory
set) is not acceptable.
Do not introduce any structural or constructional modifications on the device on one’s own.
Protect the appliance from mechanical damage.
The filtering unit cannot be used for extraction of the air containing viscous and aggressive contaminants
that would damage the filters, or for dusts creating explosion hazard.
In the course of operational use, any ignition sources, i.e. cigarettebutts / embers must not get
drawn into the filtration chamber.
TECHNICAL DATA
Table No.1
Type
Maximum
vacuum of the
suction turbine
Suction
efficiency
Motor rate
Supply
voltage
Acoustic
pressure level
Weight
[Pa]
[m3/h]
[kW]
[V; Hz]
[dB(A)]
[kg]
SPLENDID VAC 200-S
30000
225
1,6
230; 50
72
30,5
SPLENDID VAC 200-A
30000
225
1,6
230; 50
72
31,0
CAUTION:
1) filtration efficiency 99,9%
2) marking: S –manual control; A –automatic control
3) capacity of the waste container 15 dm3
Spare parts
Table No.2 –Cartridge filter
Type
Weight [kg]
Filtration efficiency [%]
Remarks
PN032032U
4,2
99,9
replacement frequency
1 –2 years

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Table No.3 –Turbine
Type
Weight [kg]
Remarks
AS 309,5
1,4
replacement frequency
approximately after 1000 hours of use
Table No.4 –Additional equipment
Name
Type
Remarks
magnetic slot nozzle
SMS-44-500
nozzle is designed for extraction of welding fumes during longitudinal
welding
SMS-44-650
magnetic point nozzle
SMP-44-400
nozzle is designed for extraction of welding fumes during point welding
dust collecting nozzle
SC-50
–
pipe
S-50
–
connector
Z50/44
–
hose
PCV FLEX-44
an extraction hose –standard length 15 metres
STRUCTURE AND FUNCTION
SPLENDID VAC 200 consists of subsequent elements:

cylindrical steel housing

suction turbine

cartridge polyester filter

rotary nozzle –for regeneration of the cartridge filter

suction socket –an accessory for the socket is the connector for the hose 44 mm

compressed air valve at the connection to the rotary nozzle –manual or electromagnetic, depending on the
control mode

control unit (version for manual- or automatic control)

waste container –with a set of castor wheels
Each of the models of SPLENDID VAC 200 includes two options of control

standard control (manual) SPLENDID VAC 200-S

automatic control SPLENDID VAC 200-A
Fig. No.1 –SPLENDID VAC 200 –Structure, dimensions

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Filtering unit SPLENDID VAC 200
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Fig. No.2 –SPLENDID VAC 200-S
Fig. No.3 –SPLENDID VAC 200-A
ASSEMBLY AND STARTUP
SLENDID VAC 200 requires connection to the external compressed air system of pressure at least 0,6 MPa. The
appliance is energised by a 5 metres length power supply cable with a plug 230V; 50Hz.
SLENDID VAC 200-S is operated manually by a motor switch –before that the compressed air valve should be
opened for several seconds.
SLENDID VAC 200-A is started by means of a switch –first the electromagnetic valve opens automatically for 3
seconds –subsequently the turbine is operated automatically.
Connection diagrams are illustrated in Fig. No.4 and Fig. No.5.

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Filtering unit SPLENDID VAC 200
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Fig. No.4 –SPLENDID VAC 200-S –Connection Diagram

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Filtering unit SPLENDID VAC 200
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Fig. No.5 –SPLENDID VAC 200-A –Connection Diagram
OPERATIONAL USE
When the acoustic signalling switches on –the cartridge filter is over-polluted. In such a case it is important to
disconnect the device and to carry out the filter cleaning. In order to regenerate the filter follow subsequent steps
described in Section 6. The jets are blowing the filter through, the struck off dust accumulates in the waste
container, which has to be emptied periodically. After opening the four clasp locks, the container on castors wheels
can be pulled out from underneath. The cartridge filter ought to be replaced every 1 –2 years.
Along with the SPLENDID VAC 200 it is recommended to use nozzles presented in the Photo No.1 below:
magnetic point nozzle
magnetic slot nozzle
Photo No.1 –Nozzles for fume extraction for point welding and longitudinal welding

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Photo No.2 –Example of application of the device for longitudinal welding
TROUBLESHOOTING GUIDE
Table No.5
Problem
Possible reason
Corrective action
1.
the suction capacity decreases
an obstacle element / barrier throttling
unclog the nozzle / hose
along with the increased noise
the air flow got stuck in the nozzle or
level
suction hose
2.
impurities are emerging
the filter is faulty
replace the filter
outside the device
the waste container is not covered
close correctly the waste container
tightly
MAINTENANCE
In the course of operational use, maintenance consists in periodical emptying the waste container, systematic
filter cleaning and replacement of the cartridge filter. The cartridge filter ought to be replaced every 12 –24months,
depending on the intensity of use. The construction of the device ensure its operational use without continuous
everyday technical supervision. In case when defective function is by noise or visually noticed –undertake its
revision. During the revision check: the state of the filter, technical state of the suction turbine –according to the
appropriate rules of operational use of electrical drive devices, as well as check the electrical and pneumatic
connections.
Revisions ought to be carried out exclusively at the device disconnected (unplugged) from the power
supply system and from the external pneumatic installation.
OCCUPATIONAL HEALTH AND SAFETY
For the safety reasons, connect the device to the power supply according to the being in force regulations within
the range of personal protection against the electrical shock and the short-circuit- and overload effects.
Any connection activities ought to be executed by a person of adequate qualifications. Circuits of the sockets
ought to be equipped with short-circuit- and differential-current protections (see Connection Diagram).
The appliance meets the requirements of the 2006/42/EC Directive and do not require additional
protections for a safe operational use.
CAUTION:Any repair ought to be performed after the fan is switched off and disconnected from the
power supply system.In overall, follow strictly the general rules of Occupational Health and Safety.

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Filtering unit SPLENDID VAC 200
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TRANSPORT AND STORAGE
The appliance ought to be stored in a dry and well ventilated room. The area should be free from aggressive
substances. During the transport protect the device from overturn and an uncontrolled slide / displacement. The
transport / reloading ought to eliminate the hazard of damage, scratching, indents of the housing. Pay attention
that the packages would not get damaged, and the markings on the surface would not get obliterated or detached.
TERMS OF WARRANTY
The period of warranty for the purchased device is indicated in the Card of Warranty. The warranty does
not comprise:
●
device failures caused during the use which is in contradiction with the purpose of application and with the
present Use and Maintenance Manual,
●
mechanical damage and malfunctions caused by User,
●
changes / structural modifications undertaken by User on one’s own,
●
malfunctions resulting from the improper transport, storage or incorrect maintenance.
●
inefficiency following from the normal operational exhaustion,
●
suction units –as the have restricted operational life; their longevity is estimated for 1000 hours of con-
tinuous work.
Infringement of the instructions of the present Use and Maintenance Manual shall result in the loss of warranty
validity.
DECLARATION OF CONFORMITY
DECLARATION OF CONFORMITY EC No. _______________
Manufacturer (eventually also the authorised representative / importer):
name: KLIMAWENT S.A.
address: 81-571 GDYNIA, ul. Chwaszczyńska 194
A person, authorised for issuing the technical documentation:
name and address: Teodor Świrbutowicz, KLIMAWENT S.A.
hereby declares that the product:
Filtering unit
type / model:
SPLENDID VAC 200
serial number:___________________
year of production: ___________________
Meets the requirements of the subsequent European Directives:
2006/42/EC Directive of the European Parliament and of the Council of the 17 May, 2006 on machinery,
amending the 95/16/EC Directive (recast) / Official Journal EC L157 of the 09.06.2006, page 24);
2014/35/EC Directive of the European Parliament and of the Council of the 26 February, 2014 on the harmo-
nisation of the laws of the Member States, relating to the making available on the market of electrical equipment
designed for use within certain voltage limits / Official Journal EC L96 of the 29.03.2014;
The appliance meets the requirements included in:
Meets the requirements of the following harmonised standards:
EN ISO-12100:2012 Safety of machinery –General principles of design –Assessment and reduction of hazard
EN 60204-1:2018-12 Safety of machinery –Electrical equipment of machines –Part 1: General requirements
EN ISO 13857:2010 Safety of machinery –Safe distances to prevent hazard zones from being reached by up-
per and lower limbs
place, date
signature of the
authorised person
name, surname,
function of the signatory