Klinger Ps116 User manual

Side 1

Ultrasonic Flowmeter

Operation Manual

Ultrasonic Flowmeter

Type PS116

Operation Manual

Side 2

Ultrasonic Flowmeter

Operation Manual

Notice

Thank you for choosing the Ultrasonic Flowmeter and Analyzer with ARM chip and low-voltage wide-pulse

sending technology.

This instruction manual contains important information. Please read it carefully before operation the flowmeter

thus avoiding damage to the flowmeter from improper use.

This instruction manual will advise how to use the flowmeter step-by-step manner, including product component

description, installation, wiring and quick setup etc. to make it easier to operate.

A working knowledge of the menu settings will assist you in understanding the flowmeters’ powerful and output

function.

Warning

May cause injury.

Attention

May damage the flow meter.

Some of the instructions may be different from the flowmeter and analyzer you have purchased. That depends on

the configuration requirements. It also may be due to changes in product design, modification and upgrade .You

will find the flowmeter display interface intuitive and easy to understand and it shall prevail when there is no

indication of the instructions. Please refer to the version number and the appendix for more information.

Side 3

Ultrasonic Flowmeter

Operation Manual

Product Components

Inspection should be made before installing the flowmeter. Check to see if the spare parts are in accordance with

the packing list. Make sure that there is no damage to the enclosure due to loose screw or wires or other damage

that may have occurred during transportation. Any questions, please contact your representative as soon as

possible.

Side 4

Ultrasonic Flowmeter

Operation Manual

Content

1.Transmitter Installation and Connection ....................................................................................................................6

1.1 WIRE CONNECTING ................................................................................................................................................... 6

1.1.1Power Supply Option.......................................................................................................................................... 6

1.1.2 Transmitter Wiring.............................................................................................................................................6

1.2 POWERING ON........................................................................................................................................................... 6

1.3 KEYPAD FUNCTIONS ..................................................................................................................................................7

1.4 KEYPAD OPERATION .................................................................................................................................................. 7

1.5 FLOWMETER MENU DESCRIPTIONS ...........................................................................................................................8

2. The Quick Setup Instructions ...................................................................................................................................... 9

2.1DOUBLE FUNCTION KEYS MENU DESCRIPTION ............................................................................................................9

2.2 FOR EXAMPLE .......................................................................................................................................................... 13

2.3 MEASUREMENT SITE SELECTION ............................................................................................................................. 15

3.Transducer Installation ............................................................................................................................................... 16

3.1 INSTALLING THE TRANSDUCER ................................................................................................................................16

3.1.1 Transducer Mounting Methods........................................................................................................................ 17

3.1.2 V Method ......................................................................................................................................................... 17

3.1.3 Z Method ......................................................................................................................................................... 17

3.1.4 N Method (not commonly used)......................................................................................................................17

3.2TRANSDUCER INSTALLATION AND FIXING ................................................................................................................ 18

3.3 TRANSDUCER MOUNTING INSPECTION .................................................................................................................... 18

3.3.1 Signal Strength ................................................................................................................................................ 18

3.3.2 Signal Quality (Q value).................................................................................................................................. 18

3.3.3Total Time and Delta Time ............................................................................................................................... 18

3.3.4 Transit Time Ratio ........................................................................................................................................... 19

3.3.5Warnings........................................................................................................................................................... 19

4. Operating Instructions ............................................................................................................................................... 19

4.1 SYSTEM NORMAL IDENTIFICATION .......................................................................................................................... 19

4.2 LOW FLOW CUTOFF VALUE ..................................................................................................................................... 19

4.3 ZERO SETTINGS ....................................................................................................................................................... 19

4.4 SCALE FACTOR ........................................................................................................................................................ 20

4.5 4 ~ 20MA CURRENT LOOP OUTPUT.......................................................................................................................... 20

4.6 4-20MAANALOG OUTPUT CALIBRATION................................................................................................................. 20

4.7TF CARD OPERATION ............................................................................................................................................... 21

4.7.1Specifications ................................................................................................................................................... 21

4.7.2 Install or Remove the SD card while the meter is powered on........................................................................ 21

4.7.3 Reading the TF Data Offline ........................................................................................................................... 21

4.7.4 SD Card Storage Operation ............................................................................................................................. 22

4.8 ESN......................................................................................................................................................................... 23

Side 5

Ultrasonic Flowmeter

Operation Manual

5. Window Display Explanations ................................................................................................................................... 24

5.1 WINDOW DISPLAY CODES........................................................................................................................................ 24

5.2 DISPLAY EXPLANATION ........................................................................................................................................... 25

6. Error Diagnoses .......................................................................................................................................................... 43

6.1 TABLE 1. SELF-DIAGNOSIS AND ERROR SOLUTIONS................................................................................................. 43

6.2 FREQUENTLY ASKED QUESTIONS AND ANSWERS.....................................................................................................43

7. Product Overview ....................................................................................................................................................... 45

7.1 INTRODUCTION ........................................................................................................................................................ 45

7.2 FEATURES ................................................................................................................................................................ 45

7.3 THEORY OF OPERATION ........................................................................................................................................... 45

7.4 APPLICATIONS..........................................................................................................................................................46

7.5 SPECIFICATIONS ....................................................................................................................................................... 47

8. Appendix1 - Flow Application Data ..........................................................................................................................48

8.1 SOUND VELOCITY AND VISCOSITY FOR FLUIDS COMMONLY USED.......................................................................... 48

8.2 SOUND VELOCITY FOR VARIOUS MATERIALS COMMONLY USE ...............................................................................48

8.3 SOUND VELOCITY INWATER (1 ATM) ATDIFFERENT TEMPERATURES...................................................................... 49

Update information:

__________________________________________________________________________________________

Side 6

Ultrasonic Flowmeter

Operation Manual

1.Transmitter Installation and Connection

1.1 Wire Connecting

1.1.1Power Supply Option

The factory offers one rechargeable 11.1V Lithium battery and matching battery charger.

1.1.2 Transmitter Wiring

Open the hinged top cover of the electronics. Shown from left to right on the panel of the are the downstream

transducer connector, upstream transducer connector, the battery recharge port (charge the transmitter or connect

to a standby power supply), and the 4~20mA output connector.

Refer to the below diagram for specific connection information:

Warning

Wire when it is power-off. Reliable grounding must be taken for the instrument before installation

and use

1.2 Powering On

As soon as the flowmeter is switched on, the self-diagnosis program will start to run. If any error is detected, an

error code will displayed on the screen (see Error Diagnostics). After that, the system will run automatically using

the programmed parameters.

If it is the first time to use or install on a new site, the customer need to input the new installation site parameters.

Any parameters which are set by the user will be saved permanently until they are changed by the user.

When the user modifies the parameters or removes the transducers, the meter will recalculate automatically, and

Side 7

Ultrasonic Flowmeter

Operation Manual

operate normally with the newly set parameters.

1.3 Keypad Functions

Follow these guidelines when using the flowmeter keypad:

~ and to input numbers.

Backspace or delete characters to the left.

and Return to the last menu or open the next menu. Acts

as “+” and “-” are used to enter numbers.

Select a menu. Press this key first, input a two-digit menu number

and the selected menu data will be displayed. For example, to input a pipe

outside diameter, press where “11” is the

window ID to display the pipe outside diameter. Enter/Confirm

Enter/Exit SD card storage interface. 、、、

、、.Are shortcuts to the windows for Flow Rate, POS

Totalizer, Velocity, Fluid Type, Signal Quality and Diagnosis.

1.4 Keypad Operation

The instrument setup and measurement displays are subdivided into more than 100 independent menus. The

operator can input parameters, modify settings or display measurement results by “visiting” a specific menu.

These menus are arranged by 2-digit serial numbers from 00~99, then using +0, +1, etc. Each menu ID code has a

defined meaning. For example, menu 11 is the pipe outside diameter, while menu 25 is the mounting spacing

between the transducers. Each menu is discussed later in this manual.

To visit a specific menu, press the key at any time except the SD Card Storage Interface, then input the

2-digit menu ID code and that menu will be displayed. For example, to input or check the pipe outside diameter,

press the keys for window ID code 11.

Another method to visit a particular menu is to press the and keys to scroll through the

menus. For example, if the current menu is 30, press key to enter menu 31, press the button

again to enter menu 30.

The menus are divided into three types:

1) Data Type, such as M11, M12;

2) Selection Type, such as M14;

3) Display Type, such as M00, M01.

Visit Data Type menus to check specific parameters. If

parameter change is needed, just input the values then

press ; or press first, then input the

values and press to confirm.

Example 1: To enter a pipe outer diameter of 200mm,

the procedure is as follows:

Press to enter Menu11 (the

numerical value displayed currently is the previous

Side 8

Ultrasonic Flowmeter

Operation Manual

Men u

Pi pe Out er Di amet er

168. 00 mm

3 0 Q=97 R

pipe outer diameter). Now press the key. The

symbol “>” and a flashing cursor is displayed on the

left side of the third line on the screen. The new value

can now be entered. Or input the value first then press

to confirm .

Visit Selection Type menus to check the related

options. If need to modify it, press enter first to enter

the revised selection when the symbol “>” and a

flashing cursor are displayed at the left end of the

third line on the screen; or input numbers directly to

select the option when the symbol “>” and a flashing

cursor are displayed.

Example 2: If the pipe material is “Stainless Steel”,

press to enter Menu 14, then

press to modify the option. Then, select “1.

Stainless Steel” from the drop-down menu (you may

cycle through the choices by pressing the and

keys) and then press to confirm the

selection. It is also possible to press the key

to change the selection and wait until “1. Stainless

Steel” is displayed on the second line of the screen.

Men u

Pi pe Mat er i al [ 14

1. St ai nl es s St eel

45 Q=97 R

Then press the key to confirm.

1.5 Flowmeter Menu Descriptions

00~09 Display menus: Used to display flow rate, positive total, negative total, net total, velocity, date

& time etc.

10~29 Setup menus: Used to enter pipe outer diameter, pipe wall thickness, fluid type, transducer

type, transducer mounting and spacing, etc.

30~38 Flow units selection and totalizer operating menus: Used to select units of measurement. Other menus

set/reset the various totalizer modes.

40~45 Zero Set Calibration, Scale Factor.

55~83 Input and output setup menus: current loop mode select, 4mA or 0mA output value, etc.

90~94 Diagnostics: signal strength quality (menu 90), TOM/TOS*100 (menu 91), sound velocity

(menu 92), total time and delta time of the measured signal (menu 93), Reynolds number and K

factor (menu 94).

+0~+4 Appendix: Power on/off time, total working hours, on/off times etc.

-0 4~20mA correction menu.

Side 9

Ultrasonic Flowmeter

Operation Manual

Attention

“Hidden” menus are for hardware adjustment (set by the manufacturer).

2. The Quick Setup Instructions

2.1Double function keys menu description

Press

Press the display Flow Rate of M02.

Men u

FLOW 0

0 00 0m3/ h

POS 744x 1 m3

42 Q=97 R

Press

Press the display Velocity of M01.

Men u

FLOW 0

0000 m3/ h

Vel 0

0 00 0 m/ s

02 Q=97 R

Press

Press the display Signal Strength of M90.

Men u

St r engt h+Qual i t y [ 90

5 DN

0 Q=97

25 Q=97 R

Side 10

Ultrasonic Flowmeter

Operation Manual

Press

Press the Total of M00.

Men u

FLOW 0

0000 m3/ h

NET 744x 1 m3

42 Q=97 R

Press

Press the TOM/TOS of M91.

Men u

Tom/ Tos * 100 [ 91

00%

45 Q=97 R

Press

Press the display System of M08.

* R- - - - - - - - - - - - - - - - -

I ns t r ument Wor k i ng

Pr ope r l y

24 Q=97 R

Press

Enter input Pipe Outer Diameter of M11.

Men u

Pi p e Out er Di amet er

168. 00 mm

3 0 Q=97 R

Press

Enter input Pipe Wall Thickness of M12.

Pi pe Wal l Thi c k nes s

0 0 mm

00 Q=97 R

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