KLOPPENBERG 500-P User manual

K
L
O
P
P
E
N
B
E
R
G
AUSTRALIA
MANUAL
DISPENSER MODEL
500-P
1000-P
1100-P
TOLL FREE: 1-800-346-3246
303-761-1615
FAX: [phone]
MONDAY – FRIDAY
8 a.m. – 5 p.m.
KLOPPENBERG
2627 WEST OXFORD AVENUE
ENGLEWOOD, CO 80110
www.kloppenberg.com

KLOPPENBERG
DISPENSER FEATURES
•Increase profits by saving time on labor.
•Helps create a sanitary environment.
•Built for the serious customer that wants results without the
glamour.
•Foot pedal activation eases bagging and reduces the liability
risks.
•Standard outlet power cord plug in, no hard wiring required.
•Ice is dispensed at a rate of 900 grams per second.
•100% Stainless steel auger – corrosion resistant, chain driven.
•100% Stainless steel agitator – corrosion resistance, chain driven.
•Auger and agitator are easy to remove for maintenance and cleaning.
•24 Volts foot activated moisture resistance pedal.
•Front access door to easily reach bridged ice for break up.
•Safety interlock door switch prevents operation when door is open.
•Sliding plexi-glass baffle to prevent ice spillage when door is opened.
•½ HP motor with built in thermal overload protection, manual reset,
115/230 volts, 60hz, 1phz, 1725 rpm, 11 amps @ 115 volts, 5.5 amps @ 220 volts.
•Stainless steel exterior – galvanized steel back and
bottom.
•Seamless one piece polyethylene liner 4.7 mm
thick.
•38 mm foamed-in-place insulation for maximum ice
preservation.
•38 mm stainless steel square tubing base provides
for long term maximum durability.
•Adjustable stainless steel bullet feet standard,
flanged feet or castors optional.
•Stainless steel adjustable shelf for bagging ice - fits
3.6 kg and 5.5 kg bags or bigger.
•All stainless steel is type 304.
•1220 mm ice paddle provided, 1524 mm optional.
Page 1

KLOPPENBERG
DISPENSER SIZES
MODEL CAPACITY WIDTH DEPTH HEIGHT WEIGHT
500-P 294 kg 762 mm 915 mm 1804 mm 294 kg
1000-P 490 kg 1220 mm 915 mm 1804 mm 490 kg
1100-P 621 kg 1524 mm 915 mm 1804 mm 621 kg
•Depth is hopper only; add 140 mm in back for chain guard.
•Height is overall which includes 25.4 mm for top closure and 584 mm for
tubing base.
•Weight is the weight of the machine only.
•Chute opening is 102 mm x 102 mm and bag shelf extends 279 from front of
dispenser.
Model 500-P
This dispenser is the original dispenser with a single chute.
Model 1000-P
This dispenser is double the capacity of the 500-P model and has a single chute and
two agitators.
Model 1100-P
This dispenser is two 500-P dispensers put together with a cutout between the two
and has two chutes and two foot pedals and will operate individually of each other.
Page 2

KLOPPENBERG
START UP PROCEDURE
A. Installation
1. Position unit with some clearance from the wall to the chain guard to
facilitate maintenance and repair accessibility. 305 mm is recommended
between wall and chain guard.
2. Level and plumb the dispenser and complete ice maker installation per ice
maker manufacture’s instructions.
3. Run drains from dispenser to floor drain or sink.
4. Plug dispenser cord into an adequately sized receptacle.
B. Cleaning
1. Perform a start up cleaning procedure for the ice maker as indicated by ice
maker manufacture’s operating manual.
2. Thoroughly clean and sanitize the dispenser per Kloppenberg’s attached
Cleaning and Maintenance Instructions.
Page 3

KLOPPENBERG
DISPENSER 1000-P
Page 3A

KLOPPENBERG
OPERATING INSTRUCTIONS
9Read Owner’s manual prior to start up completely.
9Be sure proper container is positioned under ice chute and clean before dispensing
ice.
9Use foot pedal to dispense ice. Dispensing stops when foot pedal is released.
9Use the dispenser regularly. Failure to do so may cause excessive ice bridging.
9Keep the door closed while operating. The unit will not operate while the door is
open.
9Clean regularly following Kloppenberg’s Cleaning and Maintenance instructions
sent with each unit.
9Use the paddle provided to break up the ice only. Make sure to hang the paddle
back up on the hook bracket provided to keep it clean.
9For normal bridging of ice above the agitator, use paddle as suggested on the next
page.
9For severe ice freeze up in the lower portion of the dispenser, a water flush is
recommended.
9Check the dispenser chute for ice clogs if the ice will not dispense with foot pedal
activation.
9If unit overheats electrically, the motor’s thermal overload switch will shut the
motor off. After motor cools sufficiently, push the manual reset button on the
motor to restore power.
9Safety goggles are recommended when breaking up the ice.
9Cover ice container when transporting it.
9Check for impurities and contaminants in the ice.
Page 4

KLOPPENBERG
DON’T DO THIS…
¾Don’t put your hands, arms or any foreign objects into chute or hopper while unit
is activated.
¾Don’t leave any foreign objects inside the bin.
¾Don’t let the ice sit for over 24 hours, ice may freeze up causing ice bridges.
¾Don’t over fill the containers. Ice will back up into the ice chute and cause
significant blockage.
¾Don’t crawl under the bin other than to reset the overload switch.
All dispensers are equipped with a built in overload
switch that takes several minutes to reset before it
will operate again. When this happens it is generally
due to ice bridging or ice freeze up.
BREAKING UP THE ICE
1. Grip the paddle provided and open the door. You should see a clear lexan door
called the baffle.
2. Open the baffle just enough to push the ice paddle into the ice and rotate it up and
down and side to side. (See Fig. 1)
3. Once the ice is broken up, remove the paddle and pull the baffle down to avoid ice
spilling out, then close the door. (See Fig. 2)
4. Clean up any ice or water from around the dispenser before operating the dispenser
again.
Page 5

KLOPPENBERG
MOST COMMON REASONS WHY ICE WILL NOT
DISPENSE
Is the door closed?
9The door must be closed or unit will not operate.
Is the motor running?
9If motor is not running, the overload switch on the motor probably has
tripped. Push the manual reset button on the motor.
9If the motor is running, ice has probably bridged up. Use the paddle to break
up the ice following the Breaking Up Ice procedure in this manual.
9If ice still doesn’t dispense and the motor is running and ice has been broken
up with the paddle and there is no blockage in the chute, check to see if the
chain is moving when the motor is running.
If you find the chain is not moving when the motor runs or you
still can’t get ice to dispense:
CALL A QUALIFIED SERVICE TECHNICIAN.
There is a key between the motor and gear reducer and a key
between the gear reducer and chain sprocket. If the chain isn’t
moving and the motor is running, then one of the keys is broken.
Page 6

KLOPPENBERG
PRVENTIVE MAINENANCE
ELECTRICAL WARNING
***DISCONNECT POWER BEFORE SERVICING***
A. Weekly cleaning is recommended.
1. Empty dispenser of all ice.
2. Thoroughly clean and sanitize by following the attached Cleaning and
Maintenance Instructions.
3. Clean and flush drains.
B. Lubricate every 6 months.
1. Use a Phillip’s screwdriver to remove the rear chain cover.
2. Use a standard grease gun to lubricate shaft bearings.
3. Spray a light coat of chain lube on the chains.
MAINTENANCE AND REPAIRS TO BE PERFORMED BY A
QUALIFIED TECHNICIAN ONLY
A. For service:
1. Check power supply to the unit.
2. Check to see if receptacle has power, if no power at receptacle then find
and fix the problem, if receptacle has power go to 3.
3. Check the low voltage 2 amp fuse, is it good; if bad replace. Fuse is
located on side of electrical box.
4. Check continuity of all wiring and switches: foot pedal switch and door
switch.
5. After checking wiring and switches, check to see if 220 volts is at the
motor.
6. If 220 volts is at the motor, push the manual reset button on the motor.
The overload switch on the motor is possibly tripped.
7. If the motor still doesn’t work remove lower chain and see if motor
works.
8. If motor still doesn’t work then motor is bad or gear reduction box is bad.
Service or replace motor or gear reduction box.
Page 7

KLOPPENBERG
PRIOR TO ANY SERVICE OR REPAIR – DICONNECT POWER CORD BY
UNPLUGGING IT FROM THE RECEPTICAL
AGITATOR REPLACEMENT PROCEDURE
1. Removing a damaged agitator is accomplished through the upper access door. Open
the door and raise the lexan baffle up to the locked position.
2. Loosen the shaft collar at the front of the agitator with a 5/32” Allen wrench.
3. Turn the agitator counterclockwise; pull it from the drive shaft at the back wall.
Then pull the back of the agitator up enough to clear the drive shaft.
4. Now push it to the back wall until it clears the front bracket and bushing.
5. Remove the agitator through the access door and make sure any broken off pieces
are removed as well or auger damage will occur.
6. Reverse the procedures for installing a new agitator.
AUGER REPLACEMENT PROCEDURE
In the event the ice dispenser auger in the bottom of the unit requires replacement or
repair, the removal sequence is as follows:
1. Remove the dispenser chute by removing the screws with a hex key.
2. Remove the front bearing bracket by removing the bolts with a 7/16” socket or
wrench.
3. Remove the auger by turning it counterclockwise and then pull it towards you to
remove it
4. Make sure any broken off pieces are removed before installing a new auger.
5. Reverse the procedures for installing a new auger.
DRIVE SHAFT
AUGER
AGITATOR
Page 8

KLOPPENBERG
ELECTRICAL SCHEMATIC
220 VOLTS TO 24 VOLTS
TRANSFORMER
2 AMP FUSE
POWERRELAY
Page 9

KLOPPENBERG
DISPENSER SECTION VIEW
Page 10

KLOPPENBERG
DISPENSER SECTION VIEW
REFERANCE KEY
LOCATION DESCRIPTION
A. AGITATOR FRONT ASSEMBLY
B. AGITATOR
C. AGITATOR REAR ASSEMBLY
D. AUGER FRONT ASSEMBLY
E. AUGER
F. AUGER REAR ASSEMBLY
G. CHAIN COVER
H. COPPER DRAIN
I. MOTOR/REDUCER ASSEMBLY
J. POWER CORD
K. SUPPORT FRAME ASSEMBLY
L. ELECTRICAL BOX ASSEMBLY
M. FOOT PEDAL SWITCH
N. BAG/CONTAINER SHELF
P. ICE CHUTE
R. DOOR ASSEMBLY
S. DOOR SWITCH
T. ICE HOOD/BAFFLE
Page 11

KLOPPENBERG
DISPENSER PARTS LIST
PART# DESCRIPTION PART# DESCRIPTION
AGITATOR FRONT ASSEMBLY 4080021 COPPER DRAIN ASSEMBLY
4080023 AGITATOR FRONT BRACKET MOTOR ASSEMBLY
2700042 AGITATOR BUSHING UHMWP ½ HP 220 VOLTS MOTOR
2300044 SHAFT COLLAR 2400088 GEAR REDUCER
4080005 AGITATOR MOTOR MOUNTING BRACKET
AGITATOR REAR ASSEMBLY 2400079 DRIVE SPROCKET SMALL
2700065 AGITATOR BUSHING UHMWP POWER CORD
2400084 “O” RING (BLACK RUBBER) SUPPORT FRAME ASSEMBLY
4080020 DRIVE SHAFT ASSEMBLY 4080016 38mm S/S TUBBING FRAME
2400083 FLANGE MOUNT BEARING 2300040 38 mm ADJUSTABLE FOOT (OPTIONAL)
2400081 AGITATOR DRIVE SPROCKET LARGE 2300041 ADJUSTABLE FLANGED FOOT
2300052 AGITATOR DRIVE CHAIN 97 LINKS 2300016 127 mm CASTER (OPTIONAL)
2300029 MASTER CHAIN LINK ELECTRICAL BOX ASSEMBLY
2400078 CHAIN TENSIONER ELECTRICAL BOX
CHAIN TENSIONER BRACKET LARGE 2400076 2 AMP FUSE
AUGER FRONT ASSEMBLY 2400072 TRANSFORMER 220 VOLTS TO 24 VOLTS
4080022 AUGER FRONT BRACKET ANGLED 2400073 POWER RELAY
2700048 AUGER BUSHING UHMWP 2400103 FOOT PEDAL SWITCH
2300044 SHAFT COLLAR CONTAINER SHELF ASSEMBLY
4080006 AUGER 4080025 DRIP TRAY ASSEMBLY
AUGER REAR ASSEMBLY 3080030 PERFORATED BAG SHELF ADJUSTABLE
2700087 AUGER BUSHING UHMWP 2700041 FRONT ICE CHUTE
2400084 “O” RING (BLACK RUBBER) DOOR ASSEMBLY
4080020 DRIVE SHAFT ASSEMBLY 4030004 DOOR ASSEMBLY
2400083 FLANGE MOUNT BEARING 4030006 LATCH ATTATCHED TO BIN
2400079 AUGER DRIVE SPROCKET SMALL 3030034 CATCH ATTATCHED TO DOOR
2400079 AGITATOR DRIVE SPROCKET SMALL 2750004 4-SIDED GASKET
2300051 AUGER DRIVE CHAIN 51 LINKS 2400085 DOOR SWITCH
2300029 MASTER CHAIN LINK 4030002 ICE HOOD/BAFFEL ASSEMBLY
2400078 CHAIN TENSIONER 2700001
1220 mm ICE PADDLE
CHAIN TENSIONER BRACKET SMALL 2700116 1524 mm ICE PADDLE (OPTIONAL)
3080027 CHAIN COVER 3030052 ICE PADDLE BRACKET
$50 PER ORDER MINIMUM, OVER $100 ORDER ADDS A $10 HANDLING
FEE PLUS THE UPS GROUND CHARGE. BETWEEN $50 AND $100
HANDLING FEE IS PRORATED DETERMINED BY THE WEIGHT THAT IS
NO LESS THAN $12.50 AND NO MORE THAN $25 AND INCLUDES UPS
GROUND
Page 12

KLOPPENBERG
SHIPPING ASSEMBLY INSTRUCTIONS
1. Insert auger into liner opening, placing drive end onto drive shaft and turn
auger till it is locked on drive shaft pins.
2. Place shaft collar on auger shaft end leaving it loose.
3. Next put auger bracket onto auger shaft and mount to front of bin using
¼-20 hex-head screws with lock washer. Lift auger and bracket up till there
is at least a ¼” clearance between auger and blue liner and tighten screws.
4. Pull shaft collar to poly bushing in auger bracket and tighten set-screw with a
5/32” allen wrench.
5. Install gray poly chute with #10-32 phillips screws. Make sure not to over
tighten screws or they will pull through the poly.
6. Now follow the start up procedure on page 3 of this manual to finish
installation of dispenser and ice machine.
Page 13

KLOPPENBERG
Manufacturer Warranty
Kloppenberg warrants to the original purchaser that it will repair or replace at its own cost any all- stainless
commercial ice dispensing unit of its manufacture bearing the name Kloppenberg due to factory defect in material
and/or workmanship occurring within the first year from the date of sale. All Kloppenberg products must be
installed, adjusted and maintained in accordance with the procedures set forth in the Maintenance Instructions
and General Conditions provided with each unit to qualify for subject warranty.
This warranty does not include parts or labor coverage for a factory component failure resulting from:
Failure to clean and maintain as set forth in the Maintenance Instructions and General Conditions
Manual
Failure to practice Ice Management throughout daily operational functions
Adverse operating conditions
Drain line malfunctions
Water content irregularities for any reason
All decisions regarding defects in material or workmanship or accident, alteration or misuse or improper
maintenance or installation shall be made by Kloppenberg and Company and shall be final and binding upon the
parties. All claims must be submitted on a Warranty Pre-Authorization Form that requires the ice dispenser
model number, serial number, and original date of sale and installation and customer name.
This warranty is applicable only in the United States and Canada. Kloppenberg and Company assumes no
liability for incidental or consequential damages of any kind for damages resulting in whole or in part from misuse
or inadequate maintenance of the product or any part thereof.
THE WARRANTY DESCRIBED IN THIS PARAGRAPH SHALL BE IN LIEU OF ANY OTHER
WARRANTY EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO, ANY IMPLIED WARRANTY
OF MERCHANTIBILITY OR FITNESS FOR A PARTICULAR PUPOSE
Kloppenberg & Company 2627 W Oxford Ave Englewood, CO 80110
[phone] [phone] FAX[phone]
ALL SUBJECT WARRANTY MATTERS MUST BE PRE-AUTHORIZED.