KLUBB K38P User manual

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USER MANUAL
K38P / K42P Model
Type 1B elevator
ORIGINAL MANUAL
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Table of contents
I. INTRODUCTION ................................................................................................................ 5
II. GENERAL INFORMATION................................................................................................. 6
A. Included documentation...................................................................................................6
B. Document data ................................................................................................................6
C. Recipient .........................................................................................................................6
D. Information property ........................................................................................................6
E. Specific terms..................................................................................................................7
F. General Characteristics ...................................................................................................8
 Size specifications ....................................................................................................... 8
G. Planned and unplanned uses ........................................................................................10
 Planned uses..............................................................................................................10
 Unplanned uses..........................................................................................................10
 Cases where the manufacturer cannot be held liable..................................................10
 Load limiter .................................................................................................................10
 Load selector (optional). .............................................................................................11
H. MEPP identification data................................................................................................11
I. Declaration of compliance .............................................................................................12
J. Warranty........................................................................................................................13
 General terms and conditions .....................................................................................13
 Request for service under warranty and relative arrangements ..................................13
K. After-sales service .........................................................................................................14
 Request for troubleshooting service............................................................................14
L. Use of manual ...............................................................................................................14
III. SAFETY INFORMATION ...............................................................................................15
A. Safety criteria ................................................................................................................15
B. Appointed staff aptitude.................................................................................................15
C. Signaling........................................................................................................................15
D. General safety prescriptions and provisions ..................................................................16
E. Before starting to work...................................................................................................17
F. Precautions while working .............................................................................................18
G. Precautions when finishing or interrupting work.............................................................19
H. Safety measures during servicing..................................................................................19
IV. TECHNICAL DESCRIPTION..........................................................................................21
A. Description of elevator parts ..........................................................................................21
V. ACTIVATION .....................................................................................................................26
A. Before use:....................................................................................................................26
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B. Position and description of the main elements...............................................................28
C. Elevator operation .........................................................................................................32
D. Stabilization outriggers ..................................................................................................34
VI. EMERGENCY MANEUVERING AND PROCEDURES...................................................35
A. Emergency shutdown ....................................................................................................35
B. Emergency pump ..........................................................................................................35
C. Override (optional).........................................................................................................35
D. Hydraulic distributors .....................................................................................................36
E. Actuator control .............................................................................................................37
VII. MAINTENANCE .............................................................................................................41
A. Daily inspection .............................................................................................................42
Weekly inspection .................................................................................................................43
Bimonthly inspection .............................................................................................................43
Six monthly inspection...........................................................................................................43
Compulsory servicing after one year or 500 hours of use (whichever comes first).................44
Hydraulic oils / filters .............................................................................................................45
Greasing................................................................................................................................45
 Slew ring.....................................................................................................................45
 Shafts .........................................................................................................................45
Warranty cover......................................................................................................................46
Diagnostic .............................................................................................................................46
VIII. ELIMINATION AND DEMOLITION.................................................................................49
A. Operator qualification.....................................................................................................49
Equipment deactivation .........................................................................................................49
Deactivation procedure..........................................................................................................49
Remaining risks after deactivation.........................................................................................49
IX. HYDRAULIC AND ELECTRIC DIAGRAMS....................................................................50
A. Hydraulic drawings ........................................................................................................50
B. Circuit drawings.............................................................................................................51
A. Writing instructions ........................................................................................................52
B. Delivery of platforms owner ...........................................................................................52
C. Successive ownership transfers ....................................................................................53
D. Replacement of parts.....................................................................................................54
E. Safety replacement........................................................................................................57
F. Checking / repairs / maintenance ..................................................................................59
G. Notes.............................................................................................................................62
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I. INTRODUCTION
Thank you for choosing KLUBB. This elevator has been made to provide its users with the best
equipment for work at a height. With the full control panel available in the bucket and the many
possible movements of the boom, the product offers flexibility, high performance and especially
efficiency at work.
Each user must always remember that this equipment requires regular upkeep that is very
important to keep its efficiency, avoid deterioration and increase its life duration.
This manual is designed to give you practical and essential information so that you can use your
elevator with optimal efficiency and safety. Using this elevator within the defined limits calls for
clear understanding of its capabilities and is the liability of the user. We advise you to read the
instructions carefully before you start to use the elevator.
WARNING:
 THIS MANUAL MUST BE CONSIDERED AS AN INTEGRAL PART OF THE
ELEVATOR AND MUST BE AVAILABLE TO THE USER AT ALL TIMES.
 READ THIS MANUAL CAREFULLY BEFORE YOU START TO USE THE
ELEVATOR.
With a concern for constant improvement KLUBB reserves the right to modify the technical
characteristics of its elevators without any obligation to upgrade any products it has already sold.
Your satisfaction is very important to KLUBB and special care has been taken to make this
manual as complete and user-friendly as possible.
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II. GENERAL INFORMATION
A. Included documentation
• User manual (this document)
• Circuit and hydraulic diagrams
B. Document data
Elevator user manual
K38P / K42P Models
Note: Some of the pictures and drawings in this manual may not correspond exactly to the
customer equipment. However, they supply all the information needed to allow clear
understanding of the instructions.
C. Recipient
• User
• Technician in charge of servicing
Question: Anybody receiving a copy of this manual, especially the technicians assigned to the
assembly and disassembly of the equipment, must observe the instructions it contains and in
particular not perform any operations stipulated as having to be performed by KLUBB or a
company certified by it.
D. Information property
This manual contains information representing reserved property. All rights reserved. These
instructions may not be copied fully or partially without the prior written consent of the company.
Only the customer who received this manual with the equipment may use it, and exclusively for
the use and maintenance of the device it refers to. The company certifies that the information
supplied in this manual is consistent with the equipment technical and safety instructions as
described in it. The Manufacturer cannot be held liable for any injury to people or animals or any
damage to property, direct or indirect, caused by the improper use of the equipment.
The company reserves the right to make unannounced changes or improvements to this manual
and to the equipment even for equipment of the same model type as that which the document is
designed, but having a different serial number.
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E. Specific terms
Qualified staff: Trained persons with required experience and knowledge of the standards and
prescriptions relative to all accident prevention measures and service conditions, and who are
specifically authorized by the Safety Manager for the performance of any necessary activities and
who are capable of detecting and avoiding any possible danger.
MEPP: Mobile Elevator Platform for Persons (Vehicle + Lift).
W.P: Working Platform (Bucket).
PTO; Power Take Off.
Danger: Danger indications give warning of procedures that, if not followed, may result in
serious injuries or even death, or that may endanger the health of the operator or exposed
persons.
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F. General Characteristics
Size specifications
1. 14m (K38P) with stabilizers
WITH A CONSTANT CONCERN FOR SAFETY AND QUALITY
THE COMPANY RESERVES THE RIGHT TO CHANGE THESE CHARACTERISTICS
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2. 15m (K42P) with stabilizers
WITH A CONSTANT CONCERN FOR SAFETY AND QUALITY
THE COMPANY RESERVES THE RIGHT TO CHANGE THESE CHARACTERISTICS
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G. Planned and unplanned uses
Planned uses
The MEPP consists of a carrier vehicle and the elevator which is an integral part of this machine.
It is designed for lifting people and tools according to indications; the maximum planned work
cycle of the MEPP is 100,000 cycles. According to the EN 280 standard, the 100,000 work cycles,
if executed on a regular basis for 10 years, should correspond to the following: use of machine
for 50 weeks/year, 40 hours per week, 5 cycles per hour.
The machine must be used by suitably trained personnel to guarantee absolute safety and avoid
any risks to third parties.
Unplanned uses
Any different use, not explicitly covered in paragraph II.L.1: Planned use
Cases where the manufacturer cannot be held liable
The Manufacturer is not liable in any of the following cases:
• Uses not provided for in this manual.
• Improper use of the machine or use by non-qualified persons.
• Uses not complying with standards.
• Lack of scheduled servicing.
• Unauthorized changes or operations.
• Removal of seals.
• Use of non-original spare parts.
• Failure to comply partly or fully with the instructions.
• Failure to fill in or sign the service sheet (See chapter XI. Inspection register).
Load limiter
In standard form, our lifts are not equipped with load limiters, They correspond to the real for
stability criteria of standard EN 280. I.e., stability tests with 150% of the nominal load (static) and
110% of the nominal load (dynamic) with a smaller size bucket.
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