Hyundai Elevator STVF7 Series User manual

This manual is the property of Hyundai Elevator Co., Ltd
and is loaned subject to return upon demand.
Contents of this publication shall not be reproduced in any
form without written permission of Hyundai Elevator Co., Ltd.
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Hyundai Elevator Co., Ltd. STVF7 SYSTEM
REV.0 2009.11.06
TITLE File Name :
STVF7 ADJUST MANUAL
STVF7 SERIES
ADJUSTMENT MANUAL
Document Number :
Rev. Commemts :
HELCO-C5-003-01 - 1 - A4(210㎜×297㎜)
STVF7 SERIES
ADJUSTMENT MANUAL
This manual is the property of Hyundai Elevator Co., Ltd
and is loaned subject to return upon demand.
Contents of this publication shall not be reproduced in any
form without written permission of Hyundai Elevator Co., Ltd.
HYUNDAI ELEVATOR CO., LTD.
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Hyundai Elevator Co., Ltd. STVF7 SYSTEM
REV.0 2009.11.06
TITLE File Name :
STVF7 ADJUST MANUAL
STVF7 SERIES
ADJUSTMENT MANUAL
Document Number :
Rev. Commemts :
HELCO-C5-003-01 - 2 - A4(210㎜×297㎜)
TABLE OF CONTENTS
1 . I N T RODUC T I ON ·············································································································································· 3
1-1. Main f eat ure ············································································································································· 3
2 . I N S T ALL A T I ON ·················································································································································· 3
2-1. Saf ety ························································································································································ 3
3 . B O A R DS A D JUST M E N T ································································································································· 5
3-1. MCU Boar d & PI O Board Adjustment ······························································································· 5
3-2. GIO Board Adjustment ·························································································································· 6
3-3. TNP Board Adjustment ·························································································································· 8
3-4. CCB-7 Board Adju stment ·················································································································· 10
3-5. OPB-340 Board Adjustment ·············································································································· 1 1
3-6. HPI/HIP CAN Board Adjustment ······································································································· 1 2
3-7. Voice Sy nthesizer ································································································································· 15
3-8. CPI-CAN Board Adjustment ··············································································································· 1 6
3-9. LS Boar d Adj ustment ··························································································································· 1 7
4 . I N S P ECTI O N O P ERAT I O N ························································································································· 1 8
4-1. Bra ke l ine connection ························································································································· 1 8
4-2. Power li ne connection ························································································································ 18
4-3. Motor line connecti on ························································································································· 1 8
4-4. Check poi nts aft er t urning on the power ······················································································· 1 8
4-5. Oper ate Inspect ion ······························································································································· 1 9
5 . I N I TIAL I Z I N G O P E RATI O N ························································································································· 2 0
5-1. Purpose ·················································································································································· 20
5-2. C h e ck s u bjec t s ···································································································································· 2 0
5-3. Oper ati ng Procedure ···························································································································· 2 1
5-4. Cauti ous Subjects ································································································································ 2 1
5-5. Ini t ializ ati on Flow Chart ····················································································································· 2 3
6 . L O A D CO M P ENSAT I N G D E V I CE S E TUP ······························································································ 24
6 -1. Purpose ·················································································································································· 2 4
6-2. Procedure ··············································································································································· 2 4
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Hyundai Elevator Co., Ltd. STVF7 SYSTEM
REV.0 2009.11.06
TITLE File Name :
STVF7 ADJUST MANUAL
STVF7 SERIES
ADJUSTMENT MANUAL
Document Number :
Rev. Commemts :
HELCO-C5-003-01 - 3 - A4(210㎜×297㎜)
1. INTRODUCTION
1-1. Main feature
(1) STVF7, LXVF7, SSVF7 are designed to apply CAN(Controller Area Network) communication,
multi pattern drive and direct landing drive.
(2) User can check data and elevator status with HHT(Hand Held Terminal).
(3) Name
- STVF7 : Geared System
- LXVF7 : Gearless System
- SSVF7 : Machine-Room-Less System
(4) Feature
- CPU : 32 Bit Microprocessor
- Speed : ~150 meter per minute(LXVF7 : Max 150m/m)
- Floor : ~64 floor
- Group Car : ~8 car
- STVF7, LXVF7 and SSVF7 are designed to use same PCB boards.
STVF7 LXVF7 SSVF7
Main Controller PCB MCU Board
In/Out PCB PIO Board
Terminal & Power PCB TNP Board
Car Top PCB CCB-7 Board
In Car Controller PCB OPB-340 Board
In Hall Controller PCB Hall-CAN Board
Group Controller PCB - RING GROUP (GROUP Controller + GIO)
- DUPLEX GROUP (GIO : CAN type)
Door inverter HIDC type
[Table 1. Similarity between STVF7, LXVF7, SSVF7]
- Difference between STVF7, LXVF7, SSVF7
STVF7 LXVF7 SSVF7
Motor Series TM GT, GX GN, GF, GL,
GM, GS
Inverter 900G
900GT,
910GT,
2000GT
900SS,
2000SS
Limit position *It is different as speed and inverter.
Cable connection *Refer to electrical diagram
[Table 2. Difference between STVF7, LXVF7, SSVF7]
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Hyundai Elevator Co., Ltd. STVF7 SYSTEM
REV.0 2009.11.06
TITLE File Name :
STVF7 ADJUST MANUAL
STVF7 SERIES
ADJUSTMENT MANUAL
Document Number :
Rev. Commemts :
HELCO-C5-003-01 - 4 - A4(210㎜×297㎜)
2. INSTALLATION
2-1. Safety
(1) Be very careful to keep the following caution required to prevent injury of the
workers and to protect the product from being damaged.
(2) As this system uses serial communication, correct and thorough grounding is vitally
required to prevent any mis-operation of the system and damage of the components.
(3) As all the connections are done by the harness connectors and there are many
connectors in similar appearance, it's very important to confirm right label or marking,
connectors color of the connectors before connecting them.
Any wrong connection can cause mis-operation and serious damage to the system.
Unstable connection also should be checked out and corrected to ensure the normal
operation.
(4) As Car Junction Board is installed in the car junction box, be careful that the board is
not damaged by the leaking of water during installation. Refer to Figure 1.
[Figure 1. Leaking of water prohibited against car junction box]
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Hyundai Elevator Co., Ltd. STVF7 SYSTEM
REV.0 2009.11.06
TITLE File Name :
STVF7 ADJUST MANUAL
STVF7 SERIES
ADJUSTMENT MANUAL
Document Number :
Rev. Commemts :
HELCO-C5-003-01 - 5 - A4(210㎜×297㎜)
3. Boards Adjustment
Note
All boards are prescribed at factory.
Don't reset except for troubleshooting or changing the specification.
Warning
Turn off the main power breaker(NFB1,2) before taking out any boards.
3-1. MCU Board & PIO Board Adjustment
[Figure 2. MCU Board Connection]
PIO Board
MCU Board
Reset
Button
To
GIO Board
Mercury
Battery
To TNP Board H2 To TNP Board H3
To INVERTER CN7
To Power Supply
To Hall Comm.
To CAR Comm.
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Hyundai Elevator Co., Ltd. STVF7 SYSTEM
REV.0 2009.11.06
TITLE File Name :
STVF7 ADJUST MANUAL
STVF7 SERIES
ADJUSTMENT MANUAL
Document Number :
Rev. Commemts :
HELCO-C5-003-01 - 6 - A4(210㎜×297㎜)
3-2. GIO Board Adjustment
(1) GIO board for ring group
- For ring group, 2 optical modules are inserted on GIO board.
- "D1" LED should be on in normal operation
- If "D1" LED not on, check the connection with the group controller or former elevator.
- And check the DC 24V power of CN3 connector.
- If #1 elevator, "select switch" should be on 1. (If #2, it should be on 2.)
- If changed "select switch", please push the reset button.
- For group operation, please refer to "STVF7 SERIES HHT MANUAL".
[Figure 3. GIO Board for Ring Group]
[Figure 4. Connection of Ring Group]
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Hyundai Elevator Co., Ltd. STVF7 SYSTEM
REV.0 2009.11.06
TITLE File Name :
STVF7 ADJUST MANUAL
STVF7 SERIES
ADJUSTMENT MANUAL
Document Number :
Rev. Commemts :
HELCO-C5-003-01 - 7 - A4(210㎜×297㎜)
(2) GIO board for duplex group
- For duplex group, CAN cable is connected on CN2 connector.
- "CAN-TRX" LED should be on in normal operation.
- If "CAN-TRX" LED not on, check the connection with next elevator.
- For group operation, please refer to "STVF7 HHT MANUAL".
[Figure 5. GIO Board for Duplex Group]
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Hyundai Elevator Co., Ltd. STVF7 SYSTEM
REV.0 2009.11.06
TITLE File Name :
STVF7 ADJUST MANUAL
STVF7 SERIES
ADJUSTMENT MANUAL
Document Number :
Rev. Commemts :
HELCO-C5-003-01 - 8 - A4(210㎜×297㎜)
3-3. TNP Board Adjustment
- TNP (Terminal and Power) board is used for external input, output terminal, and power
transformation.
[Figure 6. TNP Board]
- Only "SSVF7" TNP board has a MCX2 relay, so TNP board of "SSVF7" is different from
that of "STVF7 and LXVF7".
Name Use Remark
BKA Brake Power line DC 24V
BRB BKB Contactor DC 24V
RBK sub brake "ON" in normal
BKP Variable Voltage of Brake Coil DC 24V
RUN BKA, BRB relay DC24V
X29 safety line DC 110V
MCX1 MC1 contactor
MCX2 MC2 contactor for SSVF7
X40 Car door interlock DC 110V
X41 Hatch door interlock DC 110V
SW1 AUTO/INS(Auto/Inspection)
SW2 UP/DOWN(Manual Up / down operation) at Inspection
SW3 ESTOP/OFF(safety line)
[Table 3. Specification of relays]
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Hyundai Elevator Co., Ltd. STVF7 SYSTEM
REV.0 2009.11.06
TITLE File Name :
STVF7 ADJUST MANUAL
STVF7 SERIES
ADJUSTMENT MANUAL
Document Number :
Rev. Commemts :
HELCO-C5-003-01 - 9 - A4(210㎜×297㎜)
- all connections are referred to electrical diagram "COL 2A,2B,2C,3A,3B,4A"
Item Connection Pin
H2 to PIO board 50p
H3 to PIO board 26p
H9 to inverter CN12 34p
TR1 to transformer
CP2 to CPR1 breaker 2p
CP9, 10, 14, 16,
JUMPER1 to brake coil line
CP5 to power supply DC 5V 2p
CP6 to C/P fan 2p
CP8 to T1B harness 6p
CT3B to governor, BKOP 8p
JT1 to NPR or Jumper(No NPR) 2p
CT1, 2 to final limit switch
CT80 to FR2R 6p
CT6 to buffer, pit 7p
CT66, 67 to limit switch
T1 to CCB-7 board 21p
CT47 to installation remote controller 3p
CT51 to sub brake 5p
CT3A to fire man return switch, parking switch 4p
CT52 to ccs, mt 4p
CT53 to emergency power system,
earthquake sensor, emergency landing system 7p
CT56 to emergency landing system, MFAN 5p
CT58 to X-relay 7p
CT65 to MC1, MC2, BKB contactor 7p
CT55 to MC2, BKB contactor 6p
CT70 to X-relay 2p
CT34 to hall can board 5p
CT16 to remote monitor system 7p
[Table 4. TNP board connection]
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Hyundai Elevator Co., Ltd. STVF7 SYSTEM
REV.0 2009.11.06
TITLE File Name :
STVF7 ADJUST MANUAL
STVF7 SERIES
ADJUSTMENT MANUAL
Document Number :
Rev. Commemts :
HELCO-C5-003-01 - 10 - A4(210㎜×297㎜)
3-4. CCB-7 Board Adjustment
- CCB-7 Board is installed in car junction box.
[Figure 7. CCB-7 Board]
DEVICE CONNECTOR REMARK
Safety switch CC5
Exit switch CC8
Compensating chain CC7 Jumper (not used)
Gate switch 1 CC4B
Gate switch 2 CC4 Jumper (not used)
Door inverter CC50
Safety edge 1 CC25B Jumper (not used)
Safety edge 2 CC25 Jumper (not used)
Safety ray power CC23, CC23B
Safety ray 1 CC24B Jumper (not used)
Safety ray 2 CC24 Jumper (not used)
Multi beam
CC24B Jumper
CC24
CC16B Multi beam adapter
Landing device sensor CC3
Dummy sensor CC56 for Non-stop floor
Door load detector CC55 for door turn function
Cage fan CC17
Cage light CC18
Emergency light CC28
BGM speaker CC11
OPB CAN communication CC54A, CC54B to "CC54A" of OPB-340 board
Voice synthesizer CC54C to "CN2" of voice synthesizer
Emergency power supply CC27
CPI-CAN CC58 to "CH1" of CPI-CAN board
[Table 5. CCB-7 Board Connection]
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Hyundai Elevator Co., Ltd. STVF7 SYSTEM
REV.0 2009.11.06
TITLE File Name :
STVF7 ADJUST MANUAL
STVF7 SERIES
ADJUSTMENT MANUAL
Document Number :
Rev. Commemts :
HELCO-C5-003-01 - 11 - A4(210㎜×297㎜)
3-5. OPB-340 Board Adjustment
(1) Connection
- OPB-340 Board is used for car call, key box connection, LS board connection, and etc.
- please refer to Figure 8.
[Figure 8. OPB-340 Board]
(2) DIP Switch adjustment
- OPB-340 Board has a ID of its own. So please check DIP switch.
OPB Type DIP Switch
1234
Main OPB off off off off
Sub OPB off off off on
Handicap OPB #1 off off on off
Handicap OPB #2 off off on on
[Table 6. OPB-340 Board DIP Switch]
(3) OPB Button
- Resistor of button PCB is 300ohm. (differed from hall button)
(4) Jumper Pin (JU1)
- Jumper Pin (JU1) must be short.
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Hyundai Elevator Co., Ltd. STVF7 SYSTEM
REV.0 2009.11.06
TITLE File Name :
STVF7 ADJUST MANUAL
STVF7 SERIES
ADJUSTMENT MANUAL
Document Number :
Rev. Commemts :
HELCO-C5-003-01 - 12 - A4(210㎜×297㎜)
3-6. HPI/HIP CAN Board Adjustment
[Figure 9. HPI & HIP CAN Board]
(1) The color of HPI/HIP CAN board is Red.
(2) One set of HPI/HIP treats the data of one floors.
(3) Set a floor with SW1 on HPI/HIP CAN board.
SW1 1234567
EX) If you want to set 12 floor, set on Dip3, Dip4.
(Dip3 + Dip4 = 4 + 8 = 12)
Floor 1 2 4 8 16 32 64
Example)
SW1(0011000) 12F * Caution *
SW1 is turned on by up direction.
1 : ON
0 : OFF
SW1(1101000) 11F
SW1(0101000) 10F
SW1(1001000) 9F
SW1(0001000) 8F
SW1(1110000) 7F
SW1(0110000) 6F
SW1(1010000) 5F
SW1(0010000) 4F
SW1(1100000) 3F
SW1(0100000) 2F
SW1(1000000) 1F
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Hyundai Elevator Co., Ltd. STVF7 SYSTEM
REV.0 2009.11.06
TITLE File Name :
STVF7 ADJUST MANUAL
STVF7 SERIES
ADJUSTMENT MANUAL
Document Number :
Rev. Commemts :
HELCO-C5-003-01 - 13 - A4(210㎜×297㎜)
(4) Connect the connector and JP as shown in the following table. (Refer to Figure 9.)
- In case of HPI/HIP Can board at lowest floor, CH4 connector should be used
with end-resistor (120 ohm).
Name Item Name Item
SW1 Set a floor CH3 Connect CG1 on GH3 Bd
for lantern & Chime
CH1 Communication cable
from upper HPI/HIP CH4
1)Communication cable to lower
HPI/HIP.
2)At lowest floor, connector
should be used with end-resistor.
CH2 Hall button cable SW2 Use for handicap car
CH2B Connect hall button cable
to next HPI/HIP for group JP1 Use for indicator scroll
on HIP CAN Board.
[Table 7. HPI/HIP Board Connection]
(5) In case that hall button for the handicap car exists ;
- For group, handicap hall button should be installed independently from other car.
(CH2B is not used)
- Handicap function for group is only used for ring group system.
- Set MCU HHT : 3.SETUP >> 3.1 Basic >> 31b Field >> B44 Handicap Use → "Enable".
- Set MCU HHT : 3.SETUP >> 3.2 Device >> 32h Hall.1 Type → "Handicap Call"
- Refer to "STVF7 HHT MANUAL" and "STVF7 GROUP CONTROL SYSTEM MANUAL".
(6) Ground Line Connection : the ground line is connected to HPI/HIP board case.
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Hyundai Elevator Co., Ltd. STVF7 SYSTEM
REV.0 2009.11.06
TITLE File Name :
STVF7 ADJUST MANUAL
STVF7 SERIES
ADJUSTMENT MANUAL
Document Number :
Rev. Commemts :
HELCO-C5-003-01 - 14 - A4(210㎜×297㎜)
(7) GH3 Board
- GH3 board should be connected to HPI/HIP CAN board for lantern and chime.
- GH3 board is installed in cableway with lantern power cable.
[Figure 10. GH3 Board in cableway]
[Figure 11. Cableway Installation]
- According to figure 11, "CABLEWAY" which is installed with GH3 board should be fixed
vertically for waterproof.
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Hyundai Elevator Co., Ltd. STVF7 SYSTEM
REV.0 2009.11.06
TITLE File Name :
STVF7 ADJUST MANUAL
STVF7 SERIES
ADJUSTMENT MANUAL
Document Number :
Rev. Commemts :
HELCO-C5-003-01 - 15 - A4(210㎜×297㎜)
3-7. Voice Synthesizer
1) Voice synthesizer is a role of button sound and announcing the current floor.
2) If "SW2" all dip switches are on, you can listen all recorded sound.
3) For normal voice operation, please setup "SW2" all dip switches are off.
Cable Name From To
CAN communication CCB-7 CC54C Voice syn. CN2
Speaker cable speaker - Voice syn. CN4
Emergency power cable Emergency
power supply CN2 Voice syn. CN1
[Table 6. Voice synthesizer connection]
[Figure 12. Voice synthesizer]
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Hyundai Elevator Co., Ltd. STVF7 SYSTEM
REV.0 2009.11.06
TITLE File Name :
STVF7 ADJUST MANUAL
STVF7 SERIES
ADJUSTMENT MANUAL
Document Number :
Rev. Commemts :
HELCO-C5-003-01 - 16 - A4(210㎜×297㎜)
3-8. CPI-CAN Board Adjustment
- CPI(Car Position Indicator)-CAN board is same with HPI-CAN board.
- "CC58" of OPB-340 board or that of CCB-7 board is connected to "CH1" of CPI-CAN
board.
- Refer to Figure 13.
[Figure 13. CPI-CAN Board]
- All DIP switch of SW1 of CPI-CAN Board are "ON".
SW2 SW1(DIP Switch) 1: ON
0: OFF
SW1
1234567
CPI-CAN X 1111111
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Hyundai Elevator Co., Ltd. STVF7 SYSTEM
REV.0 2009.11.06
TITLE File Name :
STVF7 ADJUST MANUAL
STVF7 SERIES
ADJUSTMENT MANUAL
Document Number :
Rev. Commemts :
HELCO-C5-003-01 - 17 - A4(210㎜×297㎜)
3-9. LS Board Adjustment
- LS board (HLC-2004) is a primary role to decrease start shock.
- Please refer to figure 14.
[Figure 14. LS Board]
- Install the LS sensor under the car, and connect to the "CN1,CN2" of LS board.
- And set dip switch 1 and 2 on.
(If Ls sensor is one unit only, connect it to the "CN1" connector of LS board and
set on dip sw 1 only also)
- LS sensor must be installed in state of being pressed with about 10mm.
[Figure 15. LS Sensor position]
- Refer to the "Chapter 6. Load Compensating Device".
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Hyundai Elevator Co., Ltd. STVF7 SYSTEM
REV.0 2009.11.06
TITLE File Name :
STVF7 ADJUST MANUAL
STVF7 SERIES
ADJUSTMENT MANUAL
Document Number :
Rev. Commemts :
HELCO-C5-003-01 - 18 - A4(210㎜×297㎜)
4. INSPECTION OPERATION
4-1. Brake line connection
- Check the connection between brake and CP terminal "TD".
- B3(TD-11), B4(TD-12), BKOP(TD-7), P24(TD-8)
4-2. Power line connection
- Check the power line connection from the building power distribution box. (R,S,T)
4-3. Motor line connection
- Check the motor line connection from inverter. (U,V,W)
4-4. Check points after turning on the power
(1) Check the setting condition of "Auto/Inspection" switches as follows
- "SW1" of TNP board -> "INS" position
- "SW3" of TNP board -> "E-STOP" position
- Car Top/Internal "AUTO/INS" switch ->"AUTO" position
(1) Check any trouble by turning on each breaker "NFB1" and "NFB2" in regular order.
(2) Check the voltage of each power supply.
Check Point Voltage
MCU Board (CM1) DC 5V
Safety Line (P110, N24) DC 110V
Input / output (P24, N24) DC 24V
Receptacle (22X, 22Y) AC 220V
[Table 7. Check Point of Voltages]
(3) Check "MCX1", "X29", "X40", "X41" relays of TNP board.
- These relays must be turned "ON" in normal.
M c C D2(B1)/33
F13 [09 : 25]
: "McCD" must be displayed in total information mode of HHT.
- If not, check the jumper cable and any other connection of TNP board.
- And refer to "STVF7 Troubleshooting manual"
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Hyundai Elevator Co., Ltd. STVF7 SYSTEM
REV.0 2009.11.06
TITLE File Name :
STVF7 ADJUST MANUAL
STVF7 SERIES
ADJUSTMENT MANUAL
Document Number :
Rev. Commemts :
HELCO-C5-003-01 - 19 - A4(210㎜×297㎜)
4-5. Operate inspection
(1) In main controller
a. Check the data "1" in "4.MANAGEMENT >> 4.3 FieldTest >> 43a FieldSetup"
of MCU HHT menu.
b. Using UP/DOWN switch(SW2) of TNP board, operate the elevator up/down direction.
c. At that time, brake must be open in normal.
d. B3~B4 voltage : (open) DC120V~200V, (holding) DC70V~120V
(please refer to electrical diagram COL2A,2B,2C)
(2) In inverter(LXVF7, SSVF7)
a. Connect the HHT(Hand-Held-Terminal) to inverter.
b. Setup the data "0" in "PROGRAM >> MOTOR >> KNOW ANGLE" HHT menu.
c. Operate the elevator up direction for about 5 seconds.
d. Setup the data "1" in "PROGRAM >> MOTOR >> KNOW ANGLE" HHT menu.
e. Check the angle data in "PROGRAM >> MOTOR >> U ANGLE" HHT menu.
f. Do (b)~(e) one more time, and check U angle data.
g. When the U angle data is correct, you can operate up and down direction normally.
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